Robust engineering design post-Taguchi

A fundamental idea has emerged from the study of the work of Genichi Taguchi in off-line quality control. A product should be designed so that it is robust against variations in the manufacturing process and the environment in which it is used. But the idea is not entirely new. It appears in various forms in the vogues and syntax of modern engineering design. Thus we have ‘design to product’, ‘design for manufacture’, ‘conceptual design and innovation’, ‘systematic methodologies’ and so forth. It is the ability to describe robustness in statistical terms that ought to create a change in design thinking. But for this to happen professionals on both sides need to understand each other’s language. The paper attempts to bridge the gap by drawing heavily on the language of engineering design and giving recent examples of product design where both modes of thinking have benefited from each other.

Author(s):  
Patricia Kristine Sheridan ◽  
Jason A Foster ◽  
Geoffrey S Frost

All Engineering Science students at the University of Toronto take the cornerstone Praxis Sequence of engineering design courses. In the first course in the sequence, Praxis I, students practice three types of engineering design across three distinct design projects. Previously the final design project had the students first frame and then develop conceptual design solutions for a self-identified challenge. While this project succeeded in providing an appropriate foundational design experience, it failed to fully prepare students for the more complex design experience in Praxis II. The project also failed to ingrain the need for clear and concise engineering communication, and the students’ lack of understanding of detail design inhibited their ability to make practical and realistic design decisions. A revised Product Design project in Praxis I was designed with the primary aims of: (a) pushing students beyond the conceptual design phase of the design process, and (b) simulating a real-world work environment by: (i) increasing the interdependence between student teams and (ii) increasing the students’ perceived value of engineering communication.


Author(s):  
Naz Yaldız ◽  
Mark Bailey

AbstractAlthough the conceptual design is a fundamental process through which design decisions are made, its focus is on finding the right solution. Is finding the right solution enough for a good design? Defining the problem or applying a solution-focused process may not be enough to create the differences that must be present in today's variable conditions. This can be overcome through seeking meaning instead of seeking a solution. The purpose of this article is to develop an approach that focuses on seeking meaning for products by starting with a design-thinking approach to the conceptual design process in engineering design. Focusing on a search for meaning in engineering design will provide advantages, such as creating unique values and sustainable competition.


2018 ◽  
Vol 122 (1256) ◽  
pp. 1497-1521
Author(s):  
J. D. Sinsay

ABSTRACTAdvanced design offices have traditionally applied conceptual design techniques based on semi-empirical methods in an attempt to develop an accurate prediction of aircraft designs at the end of the development process. Continuing advances in computer capability and rotorcraft analysis software present an opportunity to re-think conceptual design to include the greater use of physics-based analyses. A roadmap for developing this capability is outlined, taking into account techniques and ideas from Model-Based Systems Engineering, Design Thinking and Multidisciplinary Optimisation. Recent activities that demonstrate some of these desired capabilities are briefly described along with lessons learned.


Author(s):  
László Horváth ◽  
◽  
Imre J. Rudas ◽  

Advanced application of powerful computer tools at engineering design of advanced products related activities means creating integrated product models in advanced computer systems. Leading application oriented master model concepts and standards as STEP serve this purpose. Engineers are working simultaneously on product design. Results of engineering decisions are analyzed for loads, aesthetics and manufacturability. Product design, results of analyses, processes of manufacturing of parts and much more are described in integrated product model. This model is accessed by several engineers simultaneously and is communicated with other engineering design environments. Because most of prototype development activities are being moved into computer systems, advanced modeling is often cited as virtual pro-, totyping. This paper summarizes and relates some advanced modeling approaches and methods to emphasize main trends in fulfilling demands for modeling tools in the early 21th century. As one of the key issues a manufacturing process model associative with form feature based part model is introduced. This model was proposed by the authors. The motivation is that low level integration of design and manufacturing of mechanical parts is still a main drawback of efficient application of expensive modeling systems. The proposed method ’allows for creating part models simultaneously with their analysis of machineability. In this paper chapter 2 outlines the scene of modeling based decision making of engineers as well as levels of product model creation. Chapter 3 explains the prevailing modeling principles, while chapter 4 emphasizes structure descriptions. In chapter 5 the proposed associative, Petri net model representation based manufacturing process modeling and its potential applications are explained are detailed. Two additional key subject areas are discussed in chapter 6 and chapter 7, namely effects of globalization on modeling and product data management. The main aspect of discussion is model and communication based group work of engineers.


Author(s):  
Nicholas Randall ◽  
Rahul Premachandran Nair

Abstract With the growing complexity of integrated circuits (IC) comes the issue of quality control during the manufacturing process. In order to avoid late realization of design flaws which could be very expensive, the characterization of the mechanical properties of the IC components needs to be carried out in a more efficient and standardized manner. The effects of changes in the manufacturing process and materials used on the functioning and reliability of the final device also need to be addressed. Initial work on accurately determining several key mechanical properties of bonding pads, solder bumps and coatings using a combination of different methods and equipment has been summarized.


2021 ◽  
pp. 1-11
Author(s):  
Song Gang ◽  
Wang Xiaoming ◽  
Wu Junfeng ◽  
Li Shufang ◽  
Liu Zhuowen ◽  
...  

In view of the production quality management of filter rods in the manufacturing and execution process of cigarette enterprises, this paper analyzes the necessity of implementing the manufacturing execution system (MES) in the production process of filter rods. In this paper, the filter rod quality system of cigarette enterprise based on MES is fully studied, and the constructive information management system demand analysis, cigarette quality control process, system function module design, implementation and test effect are given. This paper utilizes the Fuzzy analytic hierarchy process to find the optimal system for processing the manufacturing of cigarette. The implementation of MSE based filter rod quality information management system for a cigarette enterprise ensures the quality control in the cigarette production process. Through visualization, real-time and dynamic way, the information management of cigarette production is completed, which greatly improves the quality of cigarette enterprise manufacturing process.


2021 ◽  
pp. 147-159
Author(s):  
Mehdi El Harrak ◽  
Imane Belkourati ◽  
Zineb Boumart ◽  
Fatima Z. Fakri ◽  
Jihane Hamdi

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