scholarly journals Diffusionless (chemically partitionless) crystallization and subsequent decomposition of supersaturated solid solutions in Sn–Bi eutectic alloy

Author(s):  
Olga V. Gusakova ◽  
Peter K. Galenko ◽  
Vasiliy G. Shepelevich ◽  
Dmitri V. Alexandrov ◽  
Markus Rettenmayr

Results of a study on microstructural evolution of eutectic Sn-57 wt.% Bi processed with cooling rates of 10 −2 , 1 K s −1 and approximately 10 5  K s −1 are presented. In order to distinguish different mechanisms of microstructure formation, a comparison with microstructures of different hypoeutectic alloys with compositions down to below the maximum solubility of Bi in Sn–Bi is undertaken. It is found that at the cooling rates of 10 −2 and 1 K s −1 , coupled eutectic growth occurs, leading to lamellar structures with different length scales. At the rapid quenching rates of approximately 10 5  K s −1 , structure formation in the eutectic alloy is qualitatively different. Partitionless solidification resulting in a supersaturated solid solution with the initial composition is observed in both eutectic and hypoeutectic alloys. It is shown that the observed microstructure of the rapidly solidified alloys forms by the decomposition of the supersaturated solid solution. This article is part of the theme issue ‘Heterogeneous materials: metastable and non-ergodic internal structures’.

2008 ◽  
Vol 575-578 ◽  
pp. 27-31
Author(s):  
Ai Qin Wang ◽  
Jing Pei Xie ◽  
Zhong Xia Liu ◽  
Ji Wen Li ◽  
Wen Yan Wang ◽  
...  

In the present work, rapidly solidified alloys strips with Al-0.24Ti and Al-21Si-0.24Ti(in wt.%) were prepared by single roller melt-spinning method. The microstructures, phase and morphology characteristics of the resultant strips were characterized by means of scanning electron microscopy (SEM),transmission electric microscopy (TEM) and XRD technique. The results show that the grains have been refined after rapid solidification processing, and the micro-nanocrystalline grain are formed. The morphology characteristics can be changed. The microstructures of Al-0.24Ti alloys strip are micro-nanostructure α-Al solid solutions which are similar with granular or nodular, the corresponding SAD pattern is rings, it presents characteristic of polycrystal; Compared with equilibrium solidification, the microstructures of hypereutectic Al-Si alloy are changed obviously. They are composed of primary micro-nanostructure α-Al supersaturated solid solution and nanocrystal granular (α+Si) eutectic which set in the supersaturated solid solution. The nucleation and growth of primary silicon are suppressed and primary silicon can not precipitate, meanwhile, α-Al phase is nucleated which prior to eutectic, therefore the microstructures become into the metastable state. The mechanism of the formation for microstructures of melt-spinning alloys has also been discussed.


2010 ◽  
Vol 92 ◽  
pp. 271-276 ◽  
Author(s):  
Liang Feng Li ◽  
Tai Qiu ◽  
Jian Yang ◽  
Yong Bao Feng

Nanocrystalline Ag-28Cu supersaturated solid solution is prepared by mechanical alloying (MA) using a planetary ball mill. The mechanical alloyed powders are characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and differential scanning calorimeter (DSC). XRD patterns show that the main peak of Ag-28Cu supersaturated solid solution exists at about 2θ=39° when the milling time is 30h. HRTEM images show that the grain sizes of as-prepared solid solutions have distributions from 10nm to 15nm. The interplanar spacing of (111) plane for fcc Ag-28Cu supersaturated solid solution is about 2.24Å. DSC measurement result indicates that the melting temperature of Ag-28Cu supersaturated solid solution is 783.8°C. The Ag(Cu) supersaturated solid solutions are in metastable state and they will be transformed into Ag-rich phase and Cu-rich phase simultaneously by annealing at 215°C- 415°C.


By the method of quenching from the liquid state (splat-quenching), it is first revealed the formation of mixture of metastable supersaturated substitutional solid solutions in the eutectic alloy Be-33at.% Si. Cast samples are obtained by pouring melt into a copper mold. High cooling rates during liquid quenching are achieved throw the well-known splat-cooling technique by spreading a drop of melt on the inner surface of a rapidly rotating, heat-conducting copper cylinder. The maximum cooling rates are estimated by the foil thickness. The melt cooling rates (up to 108К/s), used in the work, are sufficient to form amorphous phases in some eutectic alloys with similar phase diagrams, but it is found those rates are insufficient to obtain them in the Be-Si eutectic alloy. The X-ray diffraction analysis is carried out on a diffractometer in filtered Cobalt Ka radiation. Microhardness is measured on a micro-durometer at a load of 50 g. The electrical properties, namely the temperature dependences of relative electrical resistance, are studied by the traditional 4-probe method of heating in vacuum. The accuracy of determining the crystal lattice period of the alloy, taking into account extrapolation of the reflection angle by 900, is ± 3•10-4 nm. It is found that even at extremely high rate of quenching from the melt, instead of the amorphous phase formation, the occurrence of two supersaturated substitutional solid solutions, based on Beryllium and Silicon, is revealed. This fact is established by the obtained dependences of their lattice periods values on the alloying element content. So, during the formation of metastable eutectic structure, a supersaturated with Beryllium solid solution of Silicon has period a = 0.5416 nm, and a supersaturated with Silicon solid solution of low-temperature hexagonal Beryllium has periods a = 0.2298 nm, c = 0.3631 nm. The positive role of the liquid quenching method in increasing the level of mechanical characteristics (microhardness and microstresses) in rapidly cooled Be-Si films is shown. It has been demonstrated that the difference in the atomic radii of the elements significantly affects the distortion of crystal lattices of the formed supersaturated solid solutions, and a significant value of microstresses (second-order stresses) in the Silicon lattice supersaturated with Beryllium is estimated, which, of course, leads to a significant increase in the microhardness, namely: there is an increase in microhardness in the Be-Si alloy under the conditions of applied method of quenching from the liquid state by more than 1.7 times compared to cast eutectic alloy and more than 6 times higher in comparison with the eutectoid cast Iron-Carbon alloy. The obtained polytherm of electrical resistance of the alloy under conditions of continuous heating in vacuum confirms the metastable nature of obtained new phases during quenching from the liquid state.


2008 ◽  
Vol 138 ◽  
pp. 145-152 ◽  
Author(s):  
Dalibor Vojtěch ◽  
Alena Michalcová ◽  
Pavel Novák

Aluminium-chromium based alloys are promising candidates for manufacture of light components exposed to elevated temperatures. The work describes properties of Al-6.0wt.%Cr- 2.1wt.%Fe-0.5wt.%Ti alloy. The rapidly solidified powder was prepared by the pressure nitrogen melt atomization. The powder was then subject to heat treatment in order to investigate solid state phase transformations. Compaction of the powder was carried out by hot extrusion after preheating at 450 °C. Microstructure, phase composition and structural transformations on heat treatment were investigated in the as-atomized powder, as well as in the as-extruded alloy. It is found that metastable state of the rapidly solidified powder is characterized by presence of quasi-crystalline phases and supersaturated solid solution. Heating before and during the hot extrusion induces decomposition of the supersaturated solid solution and quasicrystalline to crystalline phase transformations. The hot extruded alloy has a refined recrystallized structure that remains very stable aven after long-term annealing at 400 °C. Mechanical properties of the extruded alloy are discussed in terms of strengthening mechanisms.


1988 ◽  
Vol 3 (2) ◽  
pp. 375-379 ◽  
Author(s):  
John P. Pollinger ◽  
Gary L. Messing

The melt self-quenching technique has been used to examine the metastable solid solution extension of mullite formed from rapidly solidified Al2O3.SiO2 melts. Increasing melt cooling rates were seen to increase the Al2O3 content of mullite, decrease the amount of mullite precipitating, and decrease the melt compositional range over which mullite forms. The maximum mullite Al2O3 content achieved was 77.3 mol % for cooling rates between 103 and 105 K/s. The highest Al2O3 content mullite also exhibited very similar ao and bo lattice parameters indicating a structure close to tetragonal symmetry (equilibrium mullite is orthorhombic).


2006 ◽  
Vol 503-504 ◽  
pp. 399-406 ◽  
Author(s):  
Sergey V. Dobatkin ◽  
Valerij V. Zakharov ◽  
L.L. Rokhlin

The effect of the supersaturated solid solution decomposition occurring prior to, during, and after severe plastic deformation by torsion under high hydrostatic pressure on strengthening is examined by the examples of Al-Cu-Mg, Al-Mg-Sc, and Mg-Sm alloys and 0.12%C-0.85%Mn- 0.65%Si and 0,1%C-1.12%Mn-0.08%V-0.07%Ti low-carbon steels. The decomposition of the supersaturated solid solution was realized upon cooling from the quenching temperature (lowcarbon steels), prior to deformation (Al-Cu-Mg-, Mg-Sm alloys), during deformation (Al-Cu-Mg-, Mg-Sm alloys), and after deformation. It is shown, the decomposition of the supersaturated solid solution is effective for the grain refinement down to nanoscale and strengthening, but, for different materials, different combinations with SPD should be used.


2005 ◽  
Vol 237-240 ◽  
pp. 739-744 ◽  
Author(s):  
A.A. Mazilkin ◽  
Olga A. Kogtenkova ◽  
Boris B. Straumal ◽  
Ruslan Valiev ◽  
B. Baretzky

Structure and phase composition of binary Al–Zn, Al–Mg and ternary Al–Zn–Mg alloys were studied before and after high pressure torsion (HPT) with shear strain 300. The size of (Al) grains and crystals of reinforcing second phases decreases drastically after HPT reaching nanometer range. As a result of HPT, the Zn-rich (Al) supersaturated solid solution decomposes completely and reaches the equilibrium state corresponding to room temperature. The decomposition is less pronounced for Al–Mg and Al–Zn–Mg alloys. We conclude that the severe plastic deformation of supersaturated solid solutions can be considered as a balance between deformation-induced disordering and deformation-accelerated diffusion towards the equilibrium state.


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