High‐resolution integration of passives using micro‐contact printing (μCP)

2003 ◽  
Vol 20 (1) ◽  
pp. 52-55 ◽  
Author(s):  
Charles D.E. Lakeman ◽  
Patrick F. Fleig

As the number of passive components in electronic circuits increases, new methods for fabricating passives are under development to optimize utilization of board space. In this paper, we will describe the performance capabilities of TPL's micro‐contact printing (μCP) process to fabricate near‐net‐shape structures with feature sizes ranging from 100 microns to the sub‐micron scale. Like thick film processes, this novel process is compatible with a broad materials base, making a large range of materials properties available. Unlike thick film, however, this novel process employs powder‐free inks that can be patterned with high resolution. It is anticipated that this process will enable integration of passive components that show thin film performance at thick film cost. Emphasis in this paper will be placed on processing conditions, and materials properties to demonstrate the feasibility of this process for passive device fabrication.

2003 ◽  
Vol 762 ◽  
Author(s):  
Hwang Huh ◽  
Jung H. Shin

AbstractAmorphous silicon (a-Si) films prepared on oxidized silicon wafer were crystallized to a highly textured form using contact printing of rolled and annealed nickel tapes. Crystallization was achieved by first annealing the a-Si film in contact with patterned Ni tape at 600°C for 20 min in a flowing forming gas (90 % N2, 10 % H2) environment, then removing the Ni tape and further annealing the a-Si film in vacuum for2hrsat600°C. An array of crystalline regions with diameters of up to 20 μm could be formed. Electron microscopy indicates that the regions are essentially single-crystalline except for the presence of twins and/or type A-B formations, and that all regions have the same orientation in all 3 directions even when separated by more than hundreds of microns. High resolution TEM analysis shows that formation of such orientation-controlled, nearly single crystalline regions is due to formation of nearly single crystalline NiSi2 under the point of contact, which then acts as the template for silicide-induced lateral crystallization. Furthermore, the orientation relationship between Si grains and Ni tape is observed to be Si (110) || Ni (001)


2006 ◽  
Vol 947 ◽  
Author(s):  
Kyung Choi

ABSTRACTHigh resolution pattern transfers in the nano-scale regime have been considerable challenges in ‘soft lithography’ to achieve nanodevices with enhanced performances. In this technology, the resolution of pattern integrations is significantly rely on the materials' properties of polydimethylsiloxane (PDMS) stamps. Since commercial PDMS stamps have shown limitations in nano-scale resolution soft lithography due to their low physical toughness and high thermal expansion coefficients, we developed stiffer, photocured PDMS silicon elastomers designed, specifically for nano-sized soft lithography and photopatternable nanofabrications.


Author(s):  
Will Judge ◽  
Georges Kipouros

The production of aluminum alloys through powder metallurgy (PM) processes allows for the manufacture of net- or near-net-shape components in a cost-effective and sustainable manner. The high reactivity of aluminum metal, however, complicates PM processing, and special attention must be given to certain steps during production, particularly sintering. PM processing conditions strongly affect the structure and porosity of aluminum PM alloys, which ultimately determine their material properties and performance. In this article, the fundamental aspects of the commercial production of aluminum PM alloys are presented, along with the effects of production conditions on the structure and porosity of aluminum PM alloys. The properties and performance of aluminum PM alloys are then analyzed and interpreted with respect to their structure and porosity.


2012 ◽  
Vol 507 ◽  
pp. 149-153 ◽  
Author(s):  
Jae Ik Choi ◽  
Esther Sluzky ◽  
Maria Anc ◽  
Alan Piquette ◽  
Mark E. Hannah ◽  
...  

Electrophoretic deposition (EPD) has been used for phosphor screening for a variety of emissive information displays and more recently, for solid state lighting. EPD is well suited to deposit the fine (nanometer to micrometer diameter) phosphor particles needed for high resolution displays. The fundamentals of the EPD process in an isopropanol (IPA) bath have been characterized by the dissociation behavior of nitrate salts in IPA, measurement of the effects of pH and nitrate salt concentration on the zeta potential of the particles, studying of the processing conditions and modeling of the deposition rates. The electrochemical precipitation reactions form an adhesive agent for the particles and the adhesion strength can be enhanced by various methods to meet the requirements of these technologies.


Nano Letters ◽  
2002 ◽  
Vol 2 (4) ◽  
pp. 347-349 ◽  
Author(s):  
Hongwei Li ◽  
Dae-Joon Kang ◽  
Mark G. Blamire ◽  
Wilhelm T. S. Huck

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