Enhance corrosion behavior of AZ31 magnesium alloy by tailoring the anodic oxidation time followed by heat treatment in simulated body fluid

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mohammadreza Rahimi ◽  
Rouhollah Mehdinavaz Aghdam ◽  
Mahmoud Heydarzadeh Sohi ◽  
Ali Hossein Rezayan ◽  
Maryam Ettelaei

Purpose This paper aims to investigate the impact of anodizing time and heat treatment on morphology, phase and corrosion resistance of formed coating. To characterize the anodic oxide layer, X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) that was equipped with energy dispersive spectroscopy (EDS) was hired. The corrosion behavior of oxide-coated samples was estimated by electrochemical polarization test in simulated body fluid (SBF). Design/methodology/approach Anodic oxidation method is applied to reinforce the corrosion and biological properties of biomaterials in the biomedical industry. In this paper, the alkaline NaOH (1 M) electrolyte was used for AZ31 magnesium alloy anodizing accompanied by heat treatment in the air. Findings It can be concluded that the best corrosion resistance belongs to the 10 min anodic oxidized sample and among the heat-treated samples the 30 min anodized sample represented the lowest corrosion rate. Originality/value In this study, to the best of the authors’ knowledge for the first time, this paper describes the effect of anodizing process time on NaOH (1 M) electrolyte at 3 V on corrosion behavior of magnesium AZ31 alloy with an alternate method to change the phase composition of the formed oxide layer. The morphology and composition of the obtained anodic oxide layer were investigated under the results of SEM, EDS and XRD. The corrosion behavior of the oxide coatings layer fabricated on the magnesium-based substrate was studied by the potentiodynamic polarization test in the SBF solution.

2019 ◽  
Vol 26 (06) ◽  
pp. 1850213 ◽  
Author(s):  
BEHZAD HASSANI ◽  
RUDOLF VALLANT ◽  
FATHALLAH KARIMZADEH ◽  
MOHAMMAD HOSSEIN ENAYATI ◽  
SOHEIL SABOONI ◽  
...  

The corrosion behavior of as-cast AZ91C magnesium alloy was studied by performing friction stir processing (FSP) and FSP followed by solution annealing and then aging. Phase analysis, microstructural characterization, potentiodynamic polarization test and immersion tests were carried out to relate the corrosion behavior to the samples microstructure. The microstructural observations revealed the breakage and dissolution of coarse dendritic microstructure as well as the coarse secondary [Formula: see text]-Mg[Formula: see text]Al[Formula: see text] phase which resulted in a homogenized and fine grained microstructure (15[Formula: see text][Formula: see text]m). T6 heat treatment resulted in an excessive growth and dispersion of the secondary phases in the microstructure of FSP zone. The potentiodynamic polarization and immersion tests proved a significant effect of both FSP and FSP followed by T6 on increasing the corrosion resistance of the cast AZ91C magnesium alloy. Improve in corrosion resistance after FSP was attributed to grain refinement and elimination of segregations and casting defects which makes more adhesive passive layer. Increase in volume fraction of precipitations after T6 heat treatment is determined to be the main factor which stabilizes the passive layer at different polarization values and is considered to be responsible for increasing the corrosion resistance.


2017 ◽  
Vol 64 (4) ◽  
pp. 443-451 ◽  
Author(s):  
Mohamed Yacine Debili ◽  
Nacira Sassane ◽  
Noureddine Boukhris

Purpose This paper aims to investigate ternary Al-Co-Ti alloy system with various Co compositions. Structural characterization of AlxCoy-2Ti2 alloys were performed by means of light microscopy, scanning electron microscopy, X-ray diffraction and electrochemical test. The effect of the addition of 5, 10, 15, 20, 25, 30 per cent Co and 2 per cent Ti on the structural evolution shows that both intermetallic compounds formation and structure morphology are related to corrosion resistance at the as-elaborated state as after subsequent heat treatment at 500°C during short time. According to the microstructural characterizations, the authors can notice that the substitution of Co has an important effect on the corrosion resistance and plays a role for the formation of the passive film. Design/methodology/approach The alloys in this study were obtained by a high-frequency induction fusion. Powders from Al, Co and Ti (99.999 per cent) in proportions defined according to the composition aimed of alloy have been used. The total mass of the sample to be elaborated lies between 8 and 10 g. Cold compaction was achieved for mixed powder intended for high fusion frequency (HF). For electrochemical tests, the sample was cut by a diamond wheel to obtain a square section of dimensions 1 cm2. Afterward, this sample was connected with a Cu electrical wire. The last stage is the envelope in an acrylic resin realized in a plastic mold. The used electrolyte is a salt environment of 3.5 per cent NaCl (35 g of NaCl by liter of distilled water at room temperature [25 ± 1°C], aerated and with moderated agitation V = 250 r.min−1). This mold is kept in ambient air for 10 min to allow the resin to solidify. Findings The aim of this work is to establish the influence of the addition of Co and Ti on structural change and related corrosion behavior improvement in Al. Particular attention is accorded to Al-15 per cent Co-2 per cent Ti alloy. Originality/value Among the studied alloys with different Co contents, a precise composition of 15 per cent Co and 2 per cent Ti appears to have interesting electrochemical characteristics regarding the corrosion potential, the corrosion current and particularly the corrosion rate, which is very small when compared to that of other alloys, as well in the as-solidified state than after heat treatment. This composition is located halfway between the stainless steel 304 and the Al-Fe and Al-Co-Ce alloys.


Alloy Digest ◽  
1974 ◽  
Vol 23 (4) ◽  

Abstract ALUMINUM 3004 is nominally an aluminum-manganese-magnesium alloy which cannot be hardened by heat treatment; however, it can be strain hardened by cold working. It has higher strength than Aluminum 3003 and good workability, weldability and resistance to corrosion. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive and shear strength as well as fatigue. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Al-51. Producer or source: Various aluminum companies. Originally published June 1957, revised April 1974.


2017 ◽  
Vol 904 ◽  
pp. 80-84 ◽  
Author(s):  
Peng Cheng ◽  
Yun Gui Chen ◽  
Wu Cheng Ding

The corrosion behavior and microstructure of hot extruded Mg-5 wt.%Sn-4 wt.%Al-2 wt.%Ce alloy by rapid solidification ribbon (RS-EX TAE542) are investigated. The results shows that corrosion resistance of RS-EX alloy is remarkably improved, compared with that of hot extruded TAE542 alloy by homogenized ingot (HI-EX TAE542). Relatively compact corrosion products and bedded corrosion surface of RS-EX alloy is connected with the fine grains and uniform particles caused by rapid solidification, and they can suppress the corrosion reactions.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yucong Ma ◽  
Mohd Talha ◽  
Qi Wang ◽  
Zhonghui Li ◽  
Yuanhua Lin

Purpose The purpose of this paper is to study systematically the corrosion behavior of AZ31 magnesium (Mg) alloy with different concentrations of bovine serum albumin (BSA) (0, 0.5, 1.0, 1.5, 2.0 and 5.0 g/L). Design/methodology/approach Electrochemical impedance spectroscopy and potential dynamic polarization tests were performed to obtain corrosion parameters. Scanning electrochemical microscopy (SECM) was used to analyze the local electrochemical activity of the surface film. Atomic force microscope (AFM), Scanning electron microscope-Energy dispersive spectrometer and Fourier transform infrared spectroscopy were used to determine the surface morphology and chemical composition of the surface film. Findings Experimental results showed the presence of BSA in a certain concentration range (0 to 2.0 g/L) has a greater inhibitory effect on the corrosion of AZ31, however, the presence of high-concentration BSA (5.0 g/L) would sharply reduce the corrosion resistance. Originality/value When the concentration of BSA is less than 2.0 g/L, the corrosion resistance of AZ31 enhances with the concentration. The adsorption BSA layer will come into being a physical barrier to inhibit the corrosion process. However, high-concentration BSA (5.0 g/L) will chelate with dissolved metal ions (such as Mg and Ni) to form soluble complexes, which increases the roughness of the surface and accelerates the corrosion process.


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