Structure and corrosion behavior of Al-Co-Ti alloy system

2017 ◽  
Vol 64 (4) ◽  
pp. 443-451 ◽  
Author(s):  
Mohamed Yacine Debili ◽  
Nacira Sassane ◽  
Noureddine Boukhris

Purpose This paper aims to investigate ternary Al-Co-Ti alloy system with various Co compositions. Structural characterization of AlxCoy-2Ti2 alloys were performed by means of light microscopy, scanning electron microscopy, X-ray diffraction and electrochemical test. The effect of the addition of 5, 10, 15, 20, 25, 30 per cent Co and 2 per cent Ti on the structural evolution shows that both intermetallic compounds formation and structure morphology are related to corrosion resistance at the as-elaborated state as after subsequent heat treatment at 500°C during short time. According to the microstructural characterizations, the authors can notice that the substitution of Co has an important effect on the corrosion resistance and plays a role for the formation of the passive film. Design/methodology/approach The alloys in this study were obtained by a high-frequency induction fusion. Powders from Al, Co and Ti (99.999 per cent) in proportions defined according to the composition aimed of alloy have been used. The total mass of the sample to be elaborated lies between 8 and 10 g. Cold compaction was achieved for mixed powder intended for high fusion frequency (HF). For electrochemical tests, the sample was cut by a diamond wheel to obtain a square section of dimensions 1 cm2. Afterward, this sample was connected with a Cu electrical wire. The last stage is the envelope in an acrylic resin realized in a plastic mold. The used electrolyte is a salt environment of 3.5 per cent NaCl (35 g of NaCl by liter of distilled water at room temperature [25 ± 1°C], aerated and with moderated agitation V = 250 r.min−1). This mold is kept in ambient air for 10 min to allow the resin to solidify. Findings The aim of this work is to establish the influence of the addition of Co and Ti on structural change and related corrosion behavior improvement in Al. Particular attention is accorded to Al-15 per cent Co-2 per cent Ti alloy. Originality/value Among the studied alloys with different Co contents, a precise composition of 15 per cent Co and 2 per cent Ti appears to have interesting electrochemical characteristics regarding the corrosion potential, the corrosion current and particularly the corrosion rate, which is very small when compared to that of other alloys, as well in the as-solidified state than after heat treatment. This composition is located halfway between the stainless steel 304 and the Al-Fe and Al-Co-Ce alloys.

2019 ◽  
Vol 66 (6) ◽  
pp. 819-826
Author(s):  
Khashayar Tabi ◽  
Mansour Farzam ◽  
Davood Zaarei

Purpose Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. The purpose of this paper is to study the corrosion behavior of dacromet-coated steel. Design/methodology/approach Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and salt spray were carried out. SEM was used to study the morphological appearance of the surface. Findings The EIS behavior indicated that solvent-cleaned dacromet-coated steel sealed with potassium silicate showed that the corrosion current density was 2.664E − 5 A.cm2 which was reduced to 8.752E − 6 A.cm2 and the corrosion rate, which was 2.264E − 2 mm.year−1, was reduced to 7.438E − 3 mm.year−1 in NaCl 3.5 wt.per cent. EIS was used in NaCl 3.5 wt.%, and the Bode plot characteristics showed that the corrosion protection of solvent-cleaned, dacromet-coated steel was enhanced when sealed with potassium silicate. The EDS results of salt-sprayed, solvent-cleaned samples after 10 days indicated that the main corrosion products are composed of SiO2, ZnO and Al2O3. Research limitations/implications The detection of Li element in EDS was not possible because of the device limitation. Originality/value The current paper provides new information about the sealing properties of potassium silicate and its effects on the corrosion resistance of dacromet coating, which is widely used in many industries such as the automobile industry.


CORROSION ◽  
2011 ◽  
Vol 67 (8) ◽  
pp. 085001-1-085001-9 ◽  
Author(s):  
P. Majumdar ◽  
S.B. Singh ◽  
U.K. Chatterjee ◽  
M. Chakraborty

Abstract The corrosion behavior of Ti-35Nb-7.2Zr-5.7Ta (TNZT) and Ti-35Nb-7.2Zr-5.7Ta-0.5B (TNZTB) alloys subjected to different heat treatment conditions was investigated in Hank's solution. Depending on the heat treatment conditions, the microstructure of the water-quenched, single-stage aged or duplex aged samples consists of very small amounts of ω or α precipitates in equiaxed β grains. Addition of boron to the TNZT alloy results in the formation of dispersed precipitates of titanium boride (TiB) in the β matrix. The other features present in the TNZTB alloy are similar to those in the TNZT alloy. Compared with single aging, duplex aging decreases the corrosion potential (Ecorr) and substantially decreases corrosion current density (icorr) and passive current density (ipass) values. Addition of boron to the TNZT alloy shifts the Ecorr value toward a more active direction and increases the icorr as well as ipass values significantly, and therefore deteriorates the corrosion resistance of the titanium alloys. In general, duplex aged TNZT samples show better corrosion resistance than other heat-treated TNZT or TNZTB samples.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mohammadreza Rahimi ◽  
Rouhollah Mehdinavaz Aghdam ◽  
Mahmoud Heydarzadeh Sohi ◽  
Ali Hossein Rezayan ◽  
Maryam Ettelaei

Purpose This paper aims to investigate the impact of anodizing time and heat treatment on morphology, phase and corrosion resistance of formed coating. To characterize the anodic oxide layer, X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) that was equipped with energy dispersive spectroscopy (EDS) was hired. The corrosion behavior of oxide-coated samples was estimated by electrochemical polarization test in simulated body fluid (SBF). Design/methodology/approach Anodic oxidation method is applied to reinforce the corrosion and biological properties of biomaterials in the biomedical industry. In this paper, the alkaline NaOH (1 M) electrolyte was used for AZ31 magnesium alloy anodizing accompanied by heat treatment in the air. Findings It can be concluded that the best corrosion resistance belongs to the 10 min anodic oxidized sample and among the heat-treated samples the 30 min anodized sample represented the lowest corrosion rate. Originality/value In this study, to the best of the authors’ knowledge for the first time, this paper describes the effect of anodizing process time on NaOH (1 M) electrolyte at 3 V on corrosion behavior of magnesium AZ31 alloy with an alternate method to change the phase composition of the formed oxide layer. The morphology and composition of the obtained anodic oxide layer were investigated under the results of SEM, EDS and XRD. The corrosion behavior of the oxide coatings layer fabricated on the magnesium-based substrate was studied by the potentiodynamic polarization test in the SBF solution.


Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 781
Author(s):  
Weiyan Jiang ◽  
Wenzhou Yu

A gradient Mg-8 wt % Si alloy, which was composed of the agglomerated Mg2Si crystals coating (GMS8-1) and the eutectic Mg–Si alloy matrix (GMS8-2), was designed for biodegradable orthopedic implant materials. The bio-corrosion behavior was evaluated by the electrochemical measurements and the immersion tests. The results show that a significant improvement of bio-corrosion resistance was achieved by using the gradient Mg–Si alloy, as compared with the traditional Mg-8 wt % Si alloy (MS8), which should be attributed to the compact and insoluble Mg2Si phase distributed on the surface of the material. Especially, GMS8-1 exhibits the highest polarization resistance of 1610 Ω, the lowest corrosion current density of 1.7 × 10−6 A.cm−2, and the slowest corrosion rate of 0.10 mm/year. In addition, GMS8-1 and GMS8-2 show better osteogenic activity than MS8, with no cytotoxicity to MC3T3-E1 cells. This work provides a new way to design a gradient biodegradable Mg alloys with some certain biological functions.


Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 820
Author(s):  
Beibei Han ◽  
Mengyuan Yan ◽  
Dongying Ju ◽  
Maorong Chai ◽  
Susumu Sato

The amorphous hydrogenated (a-C:H) film-coated titanium, using different CH4/H2 and deposition times, was prepared by the ion beam deposition (IBD) method, which has the advantage of high adhesion because of the graded interface mixes at the atomic level. The chemical characterizations and corrosion behaviors of a-C:H film were investigated and evaluated by SEM, AFM, Raman spectroscopy, EPMA, TEM and XPS. An a-C:H film-coated titanium was corroded at 0.8 V, 90 °C in a 0.5 mol/L H2SO4 solution for 168 h. The metal ion concentration in the H2SO4 corrosion solution and the potentiodynamic polarization behavior were evaluated. Results indicate that a higher CH4/H2 of 1:0 and a deposition time of 12 h can result in a minimum ID/IG ratio of 0.827, Ra of 5.76 nm, metal ion concentration of 0.34 ppm in the corrosion solution and a corrosion current of 0.23 µA/cm2. The current density in this work meets the DOE’s 2020 target of 1 µA/cm2. Electrical conductivity is inversely proportional to the corrosion resistance. The significant improvement in the corrosion resistance of the a-C:H film was mainly attributed to the increased sp3 element and nanocrystalline TiC phase in the penetration layer. As a result, the a-C:H film-coated titanium at CH4/H2 = 1:0 with improved anti-corrosion behavior creates a great potential for PEMFC bipolar plates.


2013 ◽  
Vol 27 (19) ◽  
pp. 1341029
Author(s):  
XIAOBO HUANG ◽  
JIAOJUAN ZOU ◽  
CHAN WANG ◽  
RUIQIANG HANG ◽  
JUNWEI QIAO ◽  
...  

In this study, we compared the bio-corrosion resistance and biocompatibility of a ZrTi -based BMGMC ( Zr 58.5 Ti 14.3 Ni 4.9 Cu 6.1 Nb 5.2 Be 11.0). The Ti - 6Al - 4V alloy was used as a reference material. By utilizing the electrochemical measurements and M3T3 cell culture, the corrosion resistance and biocompatibility of this BMGMC were evaluated. The BMGMC displayed high positive corrosion potentials and low corrosion current densities, which indicated that this material exhibited a highly improved corrosion resistance than the Ti alloy. The cells could adhere on the surface of this BMGMC and exhibited improved cellular behaviors, such as cellular viability and cytoskeketal structure. In summary, the ZrTi -based BMGMC showed great potential for applications in the hard tissue implants.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yucong Ma ◽  
Mohd Talha ◽  
Qi Wang ◽  
Zhonghui Li ◽  
Yuanhua Lin

Purpose The purpose of this paper is to study systematically the corrosion behavior of AZ31 magnesium (Mg) alloy with different concentrations of bovine serum albumin (BSA) (0, 0.5, 1.0, 1.5, 2.0 and 5.0 g/L). Design/methodology/approach Electrochemical impedance spectroscopy and potential dynamic polarization tests were performed to obtain corrosion parameters. Scanning electrochemical microscopy (SECM) was used to analyze the local electrochemical activity of the surface film. Atomic force microscope (AFM), Scanning electron microscope-Energy dispersive spectrometer and Fourier transform infrared spectroscopy were used to determine the surface morphology and chemical composition of the surface film. Findings Experimental results showed the presence of BSA in a certain concentration range (0 to 2.0 g/L) has a greater inhibitory effect on the corrosion of AZ31, however, the presence of high-concentration BSA (5.0 g/L) would sharply reduce the corrosion resistance. Originality/value When the concentration of BSA is less than 2.0 g/L, the corrosion resistance of AZ31 enhances with the concentration. The adsorption BSA layer will come into being a physical barrier to inhibit the corrosion process. However, high-concentration BSA (5.0 g/L) will chelate with dissolved metal ions (such as Mg and Ni) to form soluble complexes, which increases the roughness of the surface and accelerates the corrosion process.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Chuanbo Zheng ◽  
Cheng Zhang ◽  
Xiao Yong Wang ◽  
Jie Gu

Purpose Duplex stainless steel is composed of equal amounts of austenite and ferrite, which has excellent corrosion resistance and strength. However, after the metal was welded, the ratio of austenite and ferrite in the joint is unbalanced, and secondary phase precipitates are produced, which is also an important cause of pitting corrosion in the joint. Design/methodology/approach This paper aims to study the mechanical and corrosion behavior of welded joints, by adjusting the welding parameters of laser hybrid welding, dual heat sources are used to weld 2205 duplex stainless steel. The two-phase content of different parts of the welded joint is measured to study the influence of the ratio of the two-phase on the mechanical and corrosion properties of the joint. Findings The ratio of austenite and ferrite in different welded joints has an obvious difference, and from top to bottom, the austenite content decreased gradually, and the ferrite content increased gradually. The harmful phases are precipitated in the middle and lower part of the joint. The strength of welded joints is slightly lower than that of base metal. At the same time, the fracture analysis shows that some ferrite phases are affected by the precipitate in the grain and produce quasi-cleavage fracture. The corrosion results show that the corrosion resistance of the welded joints is lower than that of the base metal, and the concentration of chloride ions affects the corrosion resistance. Originality/value In this paper, the authors use the influence of different welding processes on the two-phase ratio of the joint to further study the influence of the microstructure on the corrosion resistance and mechanical properties of the weld.


2010 ◽  
Vol 663-665 ◽  
pp. 473-476
Author(s):  
Shu Qi Zheng ◽  
Chang Feng Chen ◽  
Rui Jing Jiang ◽  
Dan Ni Wang

In the environment with H2S/CO2 or Na2S, the corrosion behavior of Lanthanum hexaboride (LaB6) was investigated by electrochemistry methods. The results indicated that the corrosion potential (Ecorr) and Rf of LaB6 increased as the partial pressure of H2S increased, while the corrosion current density (Icorr) decreased. In the environment containing Na2S, as the content of Na2S increased, the corrosion potential (Ecorr) and Rf of LaB6 decreased, while the corrosion current density (Icorr) increased. Thus, the addition of H2S into the environment with H2S/CO2 would inhibit the corrosion of LaB6; while in the environment containing Na2S, the increasing of the content of Na2S would accelerate the corrosion of LaB6.


2019 ◽  
Vol 26 (06) ◽  
pp. 1850213 ◽  
Author(s):  
BEHZAD HASSANI ◽  
RUDOLF VALLANT ◽  
FATHALLAH KARIMZADEH ◽  
MOHAMMAD HOSSEIN ENAYATI ◽  
SOHEIL SABOONI ◽  
...  

The corrosion behavior of as-cast AZ91C magnesium alloy was studied by performing friction stir processing (FSP) and FSP followed by solution annealing and then aging. Phase analysis, microstructural characterization, potentiodynamic polarization test and immersion tests were carried out to relate the corrosion behavior to the samples microstructure. The microstructural observations revealed the breakage and dissolution of coarse dendritic microstructure as well as the coarse secondary [Formula: see text]-Mg[Formula: see text]Al[Formula: see text] phase which resulted in a homogenized and fine grained microstructure (15[Formula: see text][Formula: see text]m). T6 heat treatment resulted in an excessive growth and dispersion of the secondary phases in the microstructure of FSP zone. The potentiodynamic polarization and immersion tests proved a significant effect of both FSP and FSP followed by T6 on increasing the corrosion resistance of the cast AZ91C magnesium alloy. Improve in corrosion resistance after FSP was attributed to grain refinement and elimination of segregations and casting defects which makes more adhesive passive layer. Increase in volume fraction of precipitations after T6 heat treatment is determined to be the main factor which stabilizes the passive layer at different polarization values and is considered to be responsible for increasing the corrosion resistance.


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