Applying lean production principles to facilities design of ramp-up factories

Facilities ◽  
2015 ◽  
Vol 33 (5/6) ◽  
pp. 280-301 ◽  
Author(s):  
Sui Pheng Low ◽  
Shang Gao ◽  
Kai Lin Tiong
Keyword(s):  
Lean Production ◽  
Design Model ◽  
Design Approach ◽  
Design Stage ◽  
Design Features ◽  
Content Type ◽  
Design Philosophy ◽  
Traditional Design ◽  
Facilities Design ◽  
Car Park

Purpose – This study aims to examine how lean production principles (LPP) can be incorporated in the context of ramp-up factories to improve future ramp-up factory designs. The application of LPP to the facilities design of ramp-up factories can help to reduce waste and achieve higher-quality products. However, the traditional design philosophy of “design follows function” has not considered the application of LPP during the early design development stage to more effectively meet tenants’ operational needs at the occupation stage. Design/methodology/approach – Based on a review of past literature, a set of LPP-driven facilities design features is presented, which seek to integrate traditional design principles and LPP. A survey was subsequently carried out with tenants operating in ramp-up factories to determine the relevance of the proposed LPP-driven facilities design features from their perspectives. Findings – It is found that generally most of the proposed LPP-driven facilities design features can help to improve tenants’ operational needs after the building is occupied. The study found that the significant LPP-driven facilities design features for ramp-up factories include: large span, clear floor-to-ceiling height, rectangular bay, wide frontage area, mezzanine floor system, evenly distributed lighting, white or light colour surfaces, private parking spaces, private loading/unloading bay, clearly defined car park entrance, wide vehicular ramp, wide driveway, sheltered loading/unloading bay and multi-storey car park embedded in the complex. The reasons for their significance are explained in the study. Practical implications – The LPP design model for ramp-up factories provides a useful checklist of important tenants’ requirements for the designers of ramp-up factories. This research also suggests that it is desirable to apply LPP in the design stage to improve the facilities design of ramp-up factories that is beneficial to tenants at the occupation stage. Originality/value – This research formulated a design model integrated with LPP for ramp-up factories. It extends the traditional design approach of “design follows function” to encompass LPP to transform the approach to a new LPP-driven facilities design philosophy. This new approach serves to better meet tenants’ requirements at the occupation stage. It is recommended that architecture schools incorporate the LPP-driven facilities design approach as one of their educational outcomes.

A design approach towards sustainable buildings in Algeria

2019 ◽  
Vol 9 (3) ◽  
pp. 229-245
Author(s):  
Sofiane Rahmouni ◽  
Rachid Smail
Keyword(s):  
Energy Consumption ◽  
Simulation Software ◽  
Cold Climate ◽  
Design Approach ◽  
Office Building ◽  
Design Stage ◽  
Building Performance ◽  
Sustainable Buildings ◽  
Content Type ◽  
Efficiency Measures

Purpose The purpose of this paper is to achieve the national strategic agenda’s criteria that aim for accomplishing sustainable buildings by estimating the effects of energy efficiency measures in order to reduce energy consumption and CO2 emission. Design/methodology/approach A design approach has been developed based on simulation software and a modeled building. Therefore, a typical office building is considered for testing five efficiency measures in three climatic conditions in Algeria. This approach is conducted in two phases: first, the analysis of each measure’s effect is independently carried out in terms of cooling energy and heating energy intensities. Then, a combination of optimal measures for each climate zone is measured in terms of three sustainable indicators: final energy consumption, energy cost saving and CO2 emission. Findings The results reveal that a combination of optimal measures has a substantial impact on building energy saving and CO2 emission. This saving can rise to 41 and 31 percent in a hot and cold climate, respectively. Furthermore, it is concluded that obtaining higher building performance, different design alternatives should be adapted to the climate proprieties and the local construction materials must be applied. Originality/value This study is considered as an opportunity for achieving the national strategy, as it may contribute in improving office building performance and demonstrating a suitable tool to assist stakeholders in the decision making of most important parameters in the design stage for new or retrofit buildings.

Variable pay and job performance of shop-floor workers in lean production

2016 ◽  
Vol 27 (2) ◽  
pp. 287-311 ◽  
Author(s):  
Vathsala Wickramasinghe ◽  
G.L.D. Wickramasinghe
Keyword(s):  
Job Performance ◽  
Structural Equation ◽  
Production Systems ◽  
Lean Production ◽  
Manufacturing Firms ◽  
Shop Floor ◽  
Design Features ◽  
Content Type ◽  
Variable Pay ◽  
Lean Production Systems

Purpose – The purpose of this paper is to investigate design features of variable pay plans adopted for shop-floor workers engaged in manufacturing firms that had implemented lean production systems, and the effects of design features on their job performance. Design/methodology/approach – In total, 892 shop-floor workers attached to lean implemented manufacturing firms in Sri Lanka responded for the study. Structural equation modelling was used for the data analysis. Findings – It was found that the performance evaluation-base for variable payments, variable pay calculation-base and goal setting for variable pay significantly predict job performance of the shop-floor workers. Originality/value – It could be expected that the academics and practitioners alike are motivated by their desire to clearly apprehend the contribution of variable pay plans on job performance of the shop-floor workers engaged in lean production systems. This demands more investigations to better understand the design features of variable pay plans.

scholarly journals BRINGING SYSTEMIC DESIGN IN THE EDUCATIONAL PRACTICE: THE CASE OF GENDER EQUALITY IN AN ACADEMIC CONTEXT

2021 ◽  
Vol 1 ◽  
pp. 581-590
Author(s):  
Alexis JP Jacoby ◽  
Kristel Van Ael
Keyword(s):  
Gender Inequality ◽  
Design Education ◽  
Educational Practice ◽  
Design Approach ◽  
Academic Context ◽  
Traditional Design ◽  
Systemic Problems ◽  
Societal Problems ◽  
Systemic Design

AbstractThe field of design practice and design education is reaching out to address problems that cannot be solved by introducing a single product or service. Complex societal problems such as gender inequality cannot be solved using a traditional problem-solving oriented design approach. The specific characteristics of these problems require new ways of dealing with the dynamics, scale and complexity of the problem.Systemic design is a design approach integrating systems thinking in combination with more traditional design methodologies, addressing complex and systemic problems. This paper reports a systemic design approach in an educational context for the case of academic gender inequality. We show the way the problem was addressed and how design students were invited to take a systemic perspective, provide integrated interventions and take first steps in providing instruments for implementation. We conclude with the learnings from this case study, both on the process and the results.

Return to relevance

2015 ◽  
Vol 31 (1) ◽  
pp. 2-6
Author(s):  
Robert Fox
Keyword(s):  
Literature Review ◽  
Web Sites ◽  
Web Site ◽  
Design Methodology ◽  
Library Science ◽  
User Needs ◽  
Content Type ◽  
Web Presence ◽  
Design Philosophy ◽  
Information Professionals

Purpose – In order to continue to respond to patron needs in a relevant way, it is necessary to continuously reevaluate the central message that the library website is intended to convey. It ' s necessary to question assumptions, listen to user needs, and shift our paradigm to make the library web presence as effective as possible. Design/methodology/approach – This is a regular viewpoint column. A basic literature review was done prior to the column being written. Findings – The library Web site remains, in many respects, the “first face” of the library for patrons. To remain relevant, traditional methodologies used in library science may need to be set aside or catered to the needs of the patron. Originality/value – Various methods regarding design philosophy are explored which may be of use to information professionals responsible for the design and content of the library Web sites.

Participative work design in lean production

2015 ◽  
Vol 27 (1) ◽  
pp. 19-33 ◽  
Author(s):  
Annika Lantz ◽  
Niklas Hansen ◽  
Conny Antoni
Keyword(s):  
Decision Making ◽  
Team Learning ◽  
Lean Production ◽  
Job Design ◽  
Learning Processes ◽  
Management Policy ◽  
Shop Floor ◽  
Content Type ◽  
Proactive Behaviour ◽  
The Relationship

Purpose – The purpose of this paper is to explore job design mechanisms that enhance team proactivity within a lean production system where autonomy is uttermost restricted. We propose and test a model where the team learning process of building shared meaning of work mediates the relationship between team participative decision-making, inter team relations and team proactive behaviour. Design/methodology/approach – The results are based on questionnaires to 417 employees within manufacturing industry (response rate 86 per cent) and managers’ ratings of team proactivity. The research model was tested by mediation analysis on aggregated data (56 teams). Findings – Team learning mediates the relationship between participative decision-making and inter team collaboration on team proactive behaviour. Input from stakeholders in the work flow and partaking in decisions about work, rather than autonomy in carrying out the work, enhance the teams’ proactivity through learning processes. Research limitations/implications – An investigation of the effects of different leadership styles and management policy on proactivity through team-learning processes might shed light on how leadership promotes proactivity, as results support the effects of team participative decision-making – reflecting management policy – on proactivity. Practical implications – Lean production stresses continuous improvements for enhancing efficiency, and such processes rely on individuals and teams that are proactive. Participation in forming the standardization of work is linked to managerial style, which can be changed and developed also within a lean concept. Based on our experiences of implementing the results in the production plant, we discuss what it takes to create and manage participative processes and close collaboration between teams on the shop floor, and other stakeholders such as production support, based on a shared understanding of the work and work processes. Social implications – Learning at the workplace is essential for long-term employability, and for job satisfaction and health. The lean concept is widely spread to both public bodies and enterprises, and it has been shown that it can be linked to increased stress and an increase in workload. Finding the potential for learning within lean production is essential for balancing the need of efficient production and employees’ health and well-being at work. Originality/value – Very few studies have investigated the paradox between lean and teamwork, yet many lean-inspired productions systems have teamwork as a pillar for enhancing effectiveness. A clear distinction between autonomy and participation contributes to the understanding of the links between job design, learning processes and team proactivity.

A design approach for process-based knowledge management systems

2017 ◽  
Vol 21 (4) ◽  
pp. 693-717 ◽  
Author(s):  
Surendra Sarnikar ◽  
Amit V. Deokar
Keyword(s):  
Knowledge Management ◽  
Feasibility Study ◽  
Systems Analysis ◽  
Design Theory ◽  
Systems Design ◽  
Design Approach ◽  
Content Type ◽  
Analysis And Design ◽  
Systems Analysis And Design ◽  
Design Techniques

Purpose This paper presents a design approach for process-based knowledge management (PKM) systems that can support knowledge-intensive processes where effective task execution is highly reliant on the knowledge and expertise of participants executing the tasks. The proposed design approach includes design methods and kernel theories governing the design of PKM systems and can also be easily integrated with existing systems analysis and design techniques. Design/methodology/approach The design science research methodology is used to design and develop the artifact which includes the overall PKM design approach. Information systems design theory is used as a high-level framework to develop and structure the design approach. Relevant design methods and behavioral theories are reviewed to identify kernel theories that guide the design and development of PKM systems. The design approach consists of meta-requirements for PKM systems and design processes to achieve the meta-requirements. A feasibility study is conducted to evaluate the feasibility of the proposed approach. Findings The design approach presented in this paper can guide system analysts and system developers in the design of knowledge management systems for supporting knowledge-intensive processes. The paper also includes a comprehensive design theory for PKM systems consisting of meta-requirements and a synthesis of various kernel theories into actionable design procedures. The proposed procedures include knowledge requirements modeling, knowledge flows modeling and knowledge and process performance modeling procedures. The feasibility study indicates that the PKM approach can be more useful and effective than solely using unified modeling language (UML)-based systems analysis and design techniques for the design of PKM systems. Research limitations/implications An implication to information systems design research is the feasibility of developing a specialized design approach that incorporates significant domain knowledge to solve complex information system design problems. An implication to practice is the significant potential to improve productivity and effectiveness of systems analysts and designers in developing PKM systems. A limitation is the small sample size of the feasibility study used to evaluate the ease of use and utility of the design approach. Originality/value The study makes a unique contribution by proposing a design approach that integrates business process and knowledge management considerations. The approach is particularly valuable because of the focus on integration with existing systems analysis and design techniques, thus allowing for easier adoption.

Pseudoedge: A Hierarchical Skeletal Modeler for the Design of Structural Components

1991 ◽  
Author(s):  
David L. Bonner ◽  
Mark J. Jakiela ◽  
Masaki Watanabe
Keyword(s):  
Parameter Space ◽  
Local Control ◽  
Tangent Plane ◽  
Design Model ◽  
Shape Features ◽  
Structural Components ◽  
General Shape ◽  
Isolated Singularities ◽  
Traditional Design ◽  
Global And Local

Abstract A new design model for the creation of mechanical components has been developed. In this model, the shape is expressed by its areas of prominence or maximum curvature, for which we use the term pseudoedges. In terms of traditional design, these represent both fillet, chamfer and intersection lines, and more general shape features. The pseudoedges of the model combine with a skeletal shape that is used as a starting form, thereby creating a hierarchy of geometric dependencies that affords both global and local control. The surface is represented by a quilt of parametric Bezier patches, with tangent plane continuity everywhere and only certain isolated singularities. Considerable degrees of deformation are possible, with predictable control and at small computational expense; there is no need for computation of intersections or parameter space trimming of patches.

The engagement–addiction dilemma: an empirical evaluation of mobile user interface and mobile game affordance

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Qianwen Yang ◽  
Xiang Gong
Keyword(s):  
User Interface ◽  
Social Presence ◽  
Game Design ◽  
Empirical Evaluation ◽  
Mobile User ◽  
Design Features ◽  
It Industry ◽  
Research Attention ◽  
Content Type ◽  
Mobile Game

PurposeThe engagement–addiction dilemma has been commonly observed in the information technology (IT) industry. However, this issue has received limited research attention in the information system (IS) discipline. Drawing on the stimulus–organism–response (SOR) framework, this study explores the engagement–addiction dilemma in the use of mobile games and highlights the impacts of game design features, namely, mobile user interface and mobile game affordance.Design/methodology/approachThe research model was empirically validated using a longitudinal survey data from 410 mobile game users in China.FindingsThe empirical results offer several key findings. First, mobile user interface and mobile game affordance positively affect telepresence and social presence, which lead to meaningful engagement and mobile game addiction. Second, a high-quality of mobile user interface positively moderates the effects of mobile game affordance on telepresence and social presence.Originality/valueThis study contributes to the literature by theorizing and empirically testing the impacts of game design features on the engagement-addiction dilemma.

An investigation of the mass-market fashion design process

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Prabod Dharshana Munasinghe ◽  
D.G.K. Dissanayake ◽  
Angela Druckman
Keyword(s):  
Design Process ◽  
Market Design ◽  
High Volume ◽  
Design Stage ◽  
Fashion Design ◽  
Structured Interviews ◽  
Mass Market ◽  
Content Type ◽  
Responsible Consumption ◽  
The Impact

Purpose The process of fashion design varies between market segments, yet these variations have not yet been properly explored. This study aims to examine the fashion design process as practised at the mass-market level, as this is the most vibrant and the largest market segment in terms of production volumes and sales. Design/methodology/approach It is observed that 15 semi-structured interviews were conducted with mass-market fashion designers. Key activities of the mass-market design process were identified and a comparative analysis was conducted with the general design process. Findings The mass-market design process is found to prioritise profits rather than aesthetic aspects, with the buyer exercising more power than the designer. This hinders creativity, which, in turn, may impede a move towards more environmentally benign designs. Originality/value The clothing industry is responsible for high environmental impacts and many of these impacts arise through decisions made in the design stage. In particular, the mass-market for clothing because of its high volume of sales and fast throughput, accounts for a great deal of the impact. However, little is understood about the design process that is practised in the mass-fashion market. This paper fills the gap by developing a framework that describes the mass-market design process. Understanding the design process will enable progress to be made towards achieving the United Nations Sustainable Development Goal 12: Responsible Consumption and Production.

Design Model Applied to the Design of Production Machines

1999 ◽  
Author(s):  
B. H. de Roode ◽  
H. A. Crone
Keyword(s):  
Computer Program ◽  
Conceptual Design ◽  
Specific Model ◽  
Computer Support ◽  
Design Model ◽  
Design Stage ◽  
Multiple Views ◽  
General Design ◽  
The Past ◽  
Design Activities

Abstract This paper describes a general design model that serves as a base for computer-support in the conceptual design stage. The model consists of a model of the artefact to be designed, design activities and knowledge. The artefact model contains multiple views, each highlighting a certain aspect of the design. Design activities are performed to create this model and knowledge describes information generated in the past that can be reused. The general design model has been used to develop a specific model for the design of production machines. This specific model has been implemented in a prototype computer-program and has been evaluated within several companies. The results are promising and show that designers gain new insights by using the model.

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