Accelerating the fatigue analysis based on strain signal using Hilbert–Huang transform

2019 ◽  
Vol 10 (1) ◽  
pp. 118-132
Author(s):  
Nadia Nurnajihah M. Nasir ◽  
Salvinder Singh ◽  
Shahrum Abdullah ◽  
Sallehuddin Mohamed Haris

Purpose The purpose of this paper is to present the application of Hilbert–Huang transform (HHT) for fatigue damage feature characterisation in the time–frequency domain based on strain signals obtained from the automotive coil springs. Design/methodology/approach HHT was employed to detect the temporary changes in frequency characteristics of the vibration response of the signals. The extraction successfully reduced the length of the original signal to 40 per cent, whereas the fatigue damage was retained. The analysis process for this work is divided into three stages: signal characterisation with the application of fatigue data editing (FDE) for fatigue life assessment, empirical mode decomposition with Hilbert transform, an energy–time–frequency distribution analysis of each intrinsic mode function (IMF). Findings The edited signal had a time length of 72.5 s, which was 40 per cent lower than the original signal. Both signals were retained statistically with close mean, root-mean-square and kurtosis value. FDE improved the fatigue life, and the extraction did not affect the content and behaviour of the original signal because the editing technique only removed the minimal fatigue damage potential. HHT helped to remove unnecessary noise in the recorded signals. EMD produced sets of IMFs that indicated the differences between the original signal and mean of the signal to produce new components. The low-frequency energy was expected to cause large damage, whereas the high-frequency energy will cause small damage. Originality/value HHT and EMD can be used in the strain data signal analysis of the automotive component of a suspension system. This is to improve the fatigue life, where the extraction did not affect the content and behaviour of the original signal because the editing technique only removed the minimal fatigue damage potential.

2014 ◽  
Vol 891-892 ◽  
pp. 1717-1722
Author(s):  
Teuku Edisah Putra ◽  
Shahrum Abdullah ◽  
Dieter Schramm ◽  
Mohd Zaki Nuawi ◽  
Tobias Bruckmann

The study presents the development of a wavelet-based segmentation algorithm for fatigue life assessment. Strain data was extracted using the Morlet family. The extraction process identified damaging segments, and it was able to shorten the original signal by 74.3%, with less than 10% difference with statistical parameters. The extraction algorithm was able to retain at least 97.9% of fatigue damage. The damaging segments drawn were clustered using the k-means method to provide three groups of segments, i.e., lower, moderate, and higher groups representing statistical values. The approach was suggested as an alternative method for evaluating and clustering fatigue strain signals.


2015 ◽  
Vol 9 (1) ◽  
pp. 214-219 ◽  
Author(s):  
Su Hua ◽  
Chang Cheng

This paper performed a radial compression fatigue test on glass fiber winding composite tubes, collected acoustic emission signals at different fatigue damages stages, used time frequency analysis techniques for modern wavelet transform, and analyzed the wave form and frequency characteristics of fatigue damaged acoustic emission signals. Three main frequency bands of acoustic emission signal had been identified: 80-160 kHz (low frequency band), 160-300 kHz (middle frequency band), and over 300kHz (high frequency band), corresponding to the three basic damage modes: the fragmentation of matrix resin, the layered damage of fiber and matrix, and the fracture of cellosilk respectively. The usage of wavelet transform enabled the separation of fatigue damaged acoustic emission signals from interference wave, and the access to characteristics of high signal-noise-ratio fatigue damage.


2011 ◽  
Vol 383-390 ◽  
pp. 2941-2944
Author(s):  
Wei Ming Du ◽  
Fei Xue

The crane reel is generally manufactured by section welding method when the diameter is over 380mm. With the cumulative fatigue damage principle which is based on stress S-N curve, the fatigue damage of one crane reel is analyzed by finite element method, the reel weld fatigue strength and fatigue life are calculated, and the simulation results are proved to be reliable. This method provides an efficient reference for crane reel design and residual life estimation.


2020 ◽  
Vol 32 (3) ◽  
pp. 181-187
Author(s):  
Mohammad Gharaibeh

Purpose This paper aims to investigate the fatigue life performance of SAC305 ball grid array solders under combined temperature and harmonic vibration loading conditions. Design/methodology/approach Fatigue tests were performed using a sine dwell with resonance tracking vibration and temperature loading experiment. Finite element stress analysis was also performed to help in understanding the observed failure trends. Findings Fatigue test results showed that the lead-free solders tend to fail quickly in higher temperatures and higher vibration loading test conditions. The failure analysis results revealed that in low temperatures, the solder cracks are initiated and propagated at the package side. However, in high temperatures, the cracks are observed at the board side of the interconnect. In all conditions, the cracks are propagated throughout the intermetallic compound layer. Originality/value In the published literature, there is a lack of data in the area of fatigue assessment of lead-free solders under combined temperature and vibration loadings. This paper provides useful insights into combined thermal/vibration fatigue, i.e. reliability behavior of lead-free solder joint types.


2007 ◽  
Vol 353-358 ◽  
pp. 130-133
Author(s):  
Keun Bong Yoo ◽  
Jae Hoon Kim

The objective of this study is to examine the feasibility of the X-ray diffraction method for the fatigue life assessment of high-temperature steel pipes used for main steam pipelines, re-heater pipelines and headers etc. in power plants. In this study, X-ray diffraction tests were performed on the specimens simulated for low cycle fatigue damage, in order to estimate fatigue properties at the various stages of fatigue life. As a result of X-ray diffraction tests, it was confirmed that the full width at the half maximum (FWHM) decreased with an increase in the fatigue life ratio, and that the FWHM and the residual stress due to fatigue damage were algebraically linearly related to the fatigue life ratio. From this relationship, a direct assessment of the remaining fatigue life was feasible.


2013 ◽  
Vol 823 ◽  
pp. 417-421 ◽  
Author(s):  
Feng Yun Huang ◽  
Huan Huan Sun ◽  
Hao Pan ◽  
Wei Ru Zhang

For the multi-time scale characteristics of vibration signal, a composite multi-frequency dictionary combining the low-frequency Fourier dictionary and the high-frequency impulse time-frequency dictionary is constituted, to decompose multi-component vibration signal into the combination of several one-component signals. The use of empirical model decomposition (EDM) in high-frequency impulse Component signal including feature information is to realize segmented Hilbert-Huang transform of signal and to acquire the time-frequency representation of every one-component signal, which is the process of fault information extraction of vibration signal. The application of the method in main reducer fault diagnosis verifies the engineering practicability and validity of the new algorithm.


Author(s):  
Zhigang Wei ◽  
Pingsha Dong ◽  
Litang Gao ◽  
Robert Kurth

Risk based treatment of degradation and failure in engineering components is an important topic in recent years with an emphasis on obtaining more detailed information for extreme events. Fatigue damage and life degradation caused by variable amplitude cyclic loading is dominated by such extreme events, and can be properly treated with the extreme value theory, which could help understand the damage nature of the fatigue damage process as well as to provide more efficient and robust approaches for engineering applications. In this paper, advanced extreme value theory is reviewed first. Methods such as peak counting, block maxima, and peaks over thresholds are investigated and compared in this paper with an emphasis on the relationship between the extreme value theory and the existing methods for fatigue life assessment. A few simple examples of uniaxial and multi-axial fatigue life assessment process are provided and the results are discussed. It is found that, if properly used, the extreme value theories can improve the efficiency of fatigue life assessment. Finally, a hybrid time- and frequency-based multi-axial fatigue life assessment procedure is proposed for wide band loadings.


2013 ◽  
Vol 273 ◽  
pp. 264-268 ◽  
Author(s):  
Ling Li Jiang ◽  
Bo Bo Li ◽  
Xue Jun Li

Hilbert-Huang transform (HHT) is a very effective time-frequency analysis method, but it has some disadvantages. For example, the dense modal signal cannot be decomposed completely, and redundancy intrinsic mode functions (IMFs) are easy emerging at low frequency, which will cause the distortion of the processing results. In view of the above questions, this study applies the wavelet packet transform for denoising before HHT for improving the dense modal problem, and applies the correlation coefficient method to eliminate the redundancy IMF. The fault diagnostic case of roller bearing shows the effectiveness of the proposed method.


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