Influence of wear on the performance of capillary compensated hole entry hybrid conical journal bearing

2019 ◽  
Vol 71 (2) ◽  
pp. 333-340 ◽  
Author(s):  
Sanjay Rangrao Pawar ◽  
Vikas M. Phalle
Keyword(s):  
Journal Bearing ◽  
Cone Angle ◽  
Journal Bearings ◽  
Radial Clearance ◽  
Actual Performance ◽  
Content Type ◽  
Flow Equations ◽  
Design Engineers ◽  
Great Attraction ◽  
The Given

Purpose Hybrid conical journal bearings have received great attraction by design engineers and researchers due to their incomparable performance. However, performance of these bearings is affected due to wear. This paper aims to present an analytical study concerning the performance of hole entry worn hybrid conical journal bearings. Design/methodology/approach The Reynolds equation governing the flow of lubricant in the clearance space along with the restrictor flow equations has been solved using finite element method. Findings The numerically simulated results of worn bearing performance parameters indicate significant change in the performance due to wear. Therefore, for semi cone angle γ = 25°, the value of C¯22 reduces by 24.6 per cent at the wear value of about 50 per cent of radial clearance for the given configuration of bearing. Originality/value The present results are original of its kind and surely useful to bearing designers and researchers in predicting actual performance of worn hole entry hybrid conical journal bearing.

Non-linear stability analysis of micropolar fluid lubricated journal bearings with turbulent effect

2019 ◽  
Vol 71 (1) ◽  
pp. 31-39
Author(s):  
Subrata Das ◽  
Sisir Kumar Guha
Keyword(s):  
Stability Analysis ◽  
Linear Stability ◽  
Micropolar Fluid ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Turbulent Regime ◽  
Content Type ◽  
Non Linear ◽  
The Stability ◽  
Bearing System

Purpose The purpose of this paper is to investigate the effect of turbulence on the stability characteristics of finite hydrodynamic journal bearing lubricated with micropolar fluid. Design/methodology/approach The non-dimensional transient Reynolds equation has been solved to obtain the non-dimensional pressure field which in turn used to obtain the load carrying capacity of the bearing. The second-order equations of motion applicable for journal bearing system have been solved using fourth-order Runge–Kutta method to obtain the stability characteristics. Findings It has been observed that turbulence has adverse effect on stability and the whirl ratio at laminar flow condition has the lowest value. Practical implications The paper provides the stability characteristics of the finite journal bearing lubricated with micropolar fluid operating in turbulent regime which is very common in practical applications. Originality/value Non-linear stability analysis of micropolar fluid lubricated journal bearing operating in turbulent regime has not been reported in literatures so far. This paper is an effort to address the problem of non-linear stability of journal bearings under micropolar lubrication with turbulent effect. The results obtained provide useful information for designing the journal bearing system for high speed applications.

Influence of geometric parameters and operating conditions on the thermohydrodynamic behaviour of plain journal bearings

2000 ◽  
Vol 214 (5) ◽  
pp. 445-457 ◽  
Author(s):  
I Pierre ◽  
M Fillon
Keyword(s):  
High Speed ◽  
Journal Bearing ◽  
Three Dimensional ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Thermal Dissipation ◽  
Radial Clearance ◽  
Geometric Factors ◽  
Essential Components ◽  
Mass Flowrate

Hydrodynamic journal bearings are essential components of high-speed machinery. In severe operating conditions, the thermal dissipation is not a negligible phenomenon. Therefore, a three-dimensional thermohydrodynamic (THD) analysis has been developed that includes lubricant rupture and re-formation phenomena by conserving the mass flowrate. Then, the predictions obtained with the proposed numerical model are validated by comparison with the measurements reported in the literature. The effects of various geometric factors (length, diameter and radial clearance) and operating conditions (rotational speed, applied load and lubricant) on the journal bearing behaviour are analysed and discussed in order to inform bearing designers. Thus, it can be predicted that the bearing performance obtained highly depends on operating conditions and geometric configuration.

scholarly journals Research of journal bearings for using in agricultural mobile machines

2014 ◽  
Vol 60 (Special Issue) ◽  
pp. S25-S30 ◽  
Author(s):  
M. Kadnár ◽  
J. Rusnák ◽  
M. Bujna ◽  
J. Valíček ◽  
M. Kušnerová ◽  
...  
Keyword(s):  
Laboratory Experiments ◽  
Journal Bearing ◽  
Testing Machine ◽  
Rolling Bearing ◽  
Journal Bearings ◽  
Bimetallic Alloy ◽  
Tribological System ◽  
Machine Industry ◽  
Important Correlation ◽  
The Given

The competitive environment forces producers in agricultural machine industry to decrease the costs. Producers as well as sub-suppliers need to find possible savings. The paper presents results of laboratory experiments with real journal bearings made of bimetallic alloy performed to find out possible replacement of a rolling bearing by a journal bearing. An important correlation between the results of laboratory experiments with a model of tribological system and the real journal node can be achieved by a maximum approach of simulation features by real running conditions. Thus, the given experiment conditions result from the chosen application, i.e. a steering servo unit in mobile machines. The experiments were performed on the Tribotestor M'06'' testing machine.

Numerical study on steady state performance enhancement of partial textured hydrodynamic journal bearing

2019 ◽  
Vol 71 (9) ◽  
pp. 1055-1063 ◽  
Author(s):  
Sanjay Sharma ◽  
Gourav Jamwal ◽  
R.K. Awasthi
Keyword(s):  
Steady State ◽  
Journal Bearing ◽  
Performance Enhancement ◽  
Surface Texturing ◽  
Journal Bearings ◽  
Enhancement Ratio ◽  
Content Type ◽  
Maximum Value ◽  
Static Performance ◽  
Hydrodynamic Journal Bearing

Purpose The purpose of this paper is to provide the various steady state parameters of hydrodynamic journal bearings have been determined to get maximum performance enhancement ratio. For this, the bearings inner surface is textured with triangular shape with different texture depths and a number of textures in pressure increasing region. The textured region acts as a lubricant reservoir, which provides additional film-thickness and reduce friction. Therefore, enhance the overall performance of bearing. Design/methodology/approach In the present study, the effect of triangular shaped texture on the static performance characteristics of a hydrodynamic journal bearing has been studied. Different values of texture depths and a number of textures have been numerically simulated in pressure developing region. The static performance characteristics have been calculated by solving the fluid flow governing Reynolds equation using the finite element method, assuming iso-viscous Newtonian fluid. The performance enhancement ratio, which is the ratio of load carrying capacity (LCC) to the coefficient of friction (COF) has been calculated from results to finalized optimum design parameters. Findings The paper provides numerically obtained results indicate that surface texturing can improve bearing performance if the textured region is placed in the pressure increasing region. Moreover, surface texturing is the most effective at bearing performance enhancement when the bearing operates at lower eccentricity ratios and texture depth. The performance enhancement ratio, which is the ratio of LCC to the COF is found to be a maximum value of 2.198 at texture depth of 1.5, eccentricity ratio of 0.2 and the textured region located in the increasing pressure region. Research limitations/implications The present study is based on a numerical based research approach, which has its limitations. So, researchers are encouraged to investigate the same work experimentally. Practical implications The paper includes implications to be beneficial for designers for designing better hydrodynamic journal bearings. Originality/value For the triangular shaped texture, considered in the present study, the optimum values of texture depth and texture distribution region have also been determined. While designing, designers should focus on those values of texture depth, texture region and a number of textures, which give the maximum value of performance enhancement ratio, which represents maximum LCC at the lowest value of the COF.

Researches on Friction Performance of Water-Lubricated Polymer Composite Journal Bearings Based on Experiments

2014 ◽  
Vol 711 ◽  
pp. 57-60
Author(s):  
Geng Yuan Gao ◽  
Zhong Wei Yin ◽  
Dan Jiang ◽  
Xiu Li Zhang
Keyword(s):  
Carbon Fiber ◽  
Polymer Composite ◽  
Journal Bearing ◽  
Hydrodynamic Lubrication ◽  
Journal Bearings ◽  
Test Rig ◽  
Friction Performance ◽  
Steel Sleeve ◽  
Almost All ◽  
The Given

A composite which is PTFE as a matrix with PEEK and carbon fiber as fillers is developed to fabricate the bush of water-lubricated journal bearings. The bush is fabricated with a new structure that a relatively large straight groove is opened in its upper part. A water-lubricated journal bearing made up of the bush and a steel sleeve is studied using purposed-built test rig. It is shown that the test bearing operates under hydrodynamic lubrication for almost all of the given conditions. The composite developed in the work is a promising material for water-lubricated journal bearings, and the new structure can be well used in water-lubricated journal bearings.

Optimal design of the slip–texture on a journal-bearing surface

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jian Jin ◽  
Xiaochao Chen ◽  
Yiyang Fu ◽  
Yinhui Chang
Keyword(s):  
Journal Bearing ◽  
Slip Surface ◽  
Interfacial Shear Stress ◽  
Journal Bearings ◽  
Combined Effects ◽  
Boundary Slip ◽  
Programming Technique ◽  
Content Type ◽  
Slip Regime ◽  
Lubrication Performance

Purpose This work aims to explore the combined effects of boundary slip and texturing on hydrodynamic journal bearings and identifies optimized slip and texture patterns to improve the performance of journal bearings. Design/methodology/approach The quadratic programming technique is used to study the influence of boundary slip on the lubrication performance of a two-dimensional journal bearing. A numerical model is used to analyze the effect of the cylindrical texture shape on the characteristics of journal bearings. It is concluded that the combination of slip and texture can be an effective approach to improve the performance of hydrodynamic journal bearings. Findings The results show that there is an interfacial shear stress (perfect slip surface) and that the role of the slip regime is to reduce friction. Numerical analyses indicate that the location and size of the slip and texture zone have a large effect on journal bearings. A comparison of the distribution forms of various texture–slip combinations indicates that the full texture–slip combination can prominently reduce the load-carrying capacity and that the “forward-slip backward-texture” configuration can considerably improve the performance of journal bearings. Originality/value The combined effects of boundary slip and texture on hydrodynamic journal bearings are meticulously examined. The patterns of the slip and texture are optimized, which can substantially improve the journal bearing performance.

A study on the wear behavior of tin-based journal bearing under different working conditions

2019 ◽  
Vol 72 (3) ◽  
pp. 359-368
Author(s):  
Hulin Li ◽  
Zhongwei Yin ◽  
Yanzhen Wang
Keyword(s):  
Friction Coefficient ◽  
Abrasive Wear ◽  
Working Conditions ◽  
Wear Mechanisms ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Wear Loss ◽  
Fatigue Wear ◽  
Content Type

Purpose The purpose of this paper is to study the friction and wear properties of journal bearings under different working conditions. Design/methodology/approach Friction coefficient and wear losses of journal bearing under different working conditions have been determined by a bearing test rig. The worn surfaces of bearing were examined by scanning electron microscopy and laser three-dimensional micro-imaging profile measurements, and the tribological behavior and wear mechanisms were investigated. Findings The wear loss and friction coefficient of bearing under starting-stopping working condition is far greater than that of steady-state working conditions. In addition, the maximum wear loss under start-up and stop conditions is about 120 times of that under stable operating conditions. Under stable working conditions, the main wear forms of bearings are abrasive wear, under starting-stopping working conditions the main wear mechanisms of bearings are adhesion wear, abrasive wear and fatigue wear. Originality/value These research results have certain practical value for understanding the tribology behavior of journal bearings under different working conditions.

Relationship between elliptical form error and rotation accuracy of hydrostatic journal bearing

2017 ◽  
Vol 69 (6) ◽  
pp. 905-911 ◽  
Author(s):  
Jun Zha ◽  
Yaolong Chen ◽  
Penghai Zhang
Keyword(s):  
Kinetic Equation ◽  
Continuity Equation ◽  
Reynolds Equation ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Form Error ◽  
Machining Error ◽  
Content Type ◽  
Precision Design ◽  
Error Averaging

Purpose The form error of shaft and hole parts is inevitable because of the machining error caused by rotation error of tool axis in machine tools where the elliptical form error is the most common in shaft and bearing bush. The purpose of this paper is to present the relationship between the elliptical form error and rotation accuracy for hydrostatic journal bearing in precision spindle and rotation table. Design/methodology/approach An error averaging effect model of hydrostatic journal bearing is established by using Reynolds equation, pressure boundary conditions, flux continuity equation of the land and kinetic equation of shaft in hydrostatic journal bearing. The effects of shaft and bearing bush on rotation accuracy were analyzed quantitatively. Findings The results reveal that the effect of shaft elliptical form error on rotation accuracy was six times larger than bearing bush. Therefore, to improve the rotation accuracy of hydrostatic journal bearing in spindle or rotation table, the machining error of shaft should be controlled carefully. Originality/value An error averaging model is proposed to evaluate the effect of an elliptical form error on rotation accuracy of hydrostatic journal bearings, which solves the Reynolds equation, the flux continuity equation and the kinetic equation. The determination of form error parameters of shaft and bearing bush can be yielded from finding results of this study for precision design of hydrostatic journal bearings.

Thermohydrostatic rheological analysis of constant flow valve compensated multiple hole-entry hybrid journal bearings

2014 ◽  
Vol 66 (2) ◽  
pp. 244-259 ◽  
Author(s):  
H.C. Garg ◽  
Vijay Kumar
Keyword(s):  
Temperature Rise ◽  
High Speed ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Constant Flow ◽  
Design Data ◽  
Content Type ◽  
Viscosity Variation ◽  
Flow Valve ◽  
Newtonian Behavior

Purpose – The changing technological scenario necessitated hybrid journal bearings to operate under severe conditions of heavy load and high speed resulting into temperature rise of the lubricant fluid-film and bearing surface. To predict the performance of a bearing realistically, theoretical model must consider the combined influence of the rise of temperature and non-Newtonian behavior of the lubricant. The aim of the present paper is to study the effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on performance of constant flow valve compensated multiple hole-entry hybrid journal bearings. Design/methodology/approach – Finite element method has been used to solve Reynolds equation along with restrictor flow equation, 3D energy equation and 3D conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow cubic shear stress law. Findings – The thermohydrostatic rheological performances of symmetric and asymmetric hole-entry hybrid journal bearing configurations are studied. The computed results illustrate that variation of viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of hole-entry hybrid journal bearing system quite significantly. Originality/value – In the present work, the influences of the viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance characteristics of non-recessed hole-entry hybrid journal bearing with symmetric and asymmetric configurations compensated with constant flow valve restrictors have been investigated for generating the design data to be used by bearing designer. The design data computed in the present thesis are a contribution in field of knowledge of bearing design.

Experimental study for performance evaluation of steadily loaded true elliptical and orthogonally displaced non-circular journal bearing profiles

2016 ◽  
Vol 68 (6) ◽  
pp. 702-711 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan
Keyword(s):  
Experimental Study ◽  
Thermal Performance ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Maximum Temperature ◽  
Positive Pressure ◽  
Film Pressure ◽  
Content Type ◽  
Oil Film ◽  
Oil Film Pressure

Purpose The non-circular journal bearings may be used over circular journal bearings because of their superior thermal stability. The paper aims at experimental study of thermal performance of two different true elliptical and orthogonally displaced non-circular journal bearing profiles. Design/methodology/approach The experiments have been conducted on a specially designed test rig which simultaneously evaluates oil film pressure and temperature along the circumference of non-circular journal bearing. The tests are conducted for the designed true elliptical and orthogonally displaced journal bearing at three different rotational speeds of 2,000, 3,000 and 4,000 rpm under the influence of steadily applied load varied from 0.5 to 2.0 kN. The data collected during experimentation have been used to evaluate thermal performance parameters such as maximum pressure, flow rate and effective temperature of the bearings under study. Findings It has been observed experimentally that two lobes of pressure and temperature have been obtained for both the elliptical and orthogonally displaced journal bearing. The negative pressure zone (cavitation area) has been observed to be reduced along the circumference for both the journal bearings which results in less thermal degradation of an oil as compared to circular journal bearing. The oil film pressure and temperature increases with the increase in radial load of both the bearings. The maximum temperature rise of oil film is more in case of elliptical bearing as compared to the orthogonally displaced bearing. Originality/value The experimental data presented in this paper will help the designers to select such kind of non-circular journal bearing for various applications. The designed bearings have resulted in reduced cavitation zone and two positive pressure lobes have been observed which may result in application of such bearings as an alternate for circular journal bearing.

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