scholarly journals A flash-based thermal simulation of scanning paths in LPBF additive manufacturing

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Kamel Ettaieb ◽  
Sylvain Lavernhe ◽  
Christophe Tournier

Purpose This paper aims to propose an analytical thermal three-dimensional model that allows an efficient evaluation of the thermal effect of the laser-scanning path. During manufacturing by laser powder bed fusion (LPBF), the laser-scanning path influences the thermo-mechanical behavior of parts. Therefore, it is necessary to validate the path generation considering the thermal behavior induced by this process to improve the quality of parts. Design/methodology/approach The proposed model, based on the effect of successive thermal flashes along the scanning path, is calibrated and validated by comparison with thermal results obtained by FEM software and experimental measurements. A numerical investigation is performed to compare different scanning path strategies on the Ti6Al4V material with different stimulation parameters. Findings The simulation results confirm the effectiveness of the approach to simulate the thermal field to validate the scanning strategy. It suggests a change in the scale of simulation thanks to high-performance computing resources. Originality/value The flash-based approach is designed to ensure the quality of the simulated thermal field while minimizing the computational cost.

2002 ◽  
Vol 124 (4) ◽  
pp. 953-957 ◽  
Author(s):  
D. Lornage ◽  
E. Chatelet ◽  
G. Jacquet-Richardet

Rotating parts of turbomachines are generally studied using different uncoupled approaches. For example, the dynamic behavior of shafts and wheels are considered independently and the influence of the surrounding fluid is often taken into account in an approximate way. These approaches, while often sufficiently accurate, are questionable when wheel-shaft coupling is observed or when fluid elements are strongly coupled with local structural deformations (leakage flow between wheel and casing, fluid bearings mounted on a thin-walled shaft, etc.). The approach proposed is a step toward a global model of shaft lines. The whole flexible wheel-shaft assembly and the influence of specific fluid film elements are considered in a fully three-dimensional model. In this paper, the proposed model is first presented and then applied to a simple disk-shaft assembly coupled with a fluid film clustered between the disk and a rigid casing. The finite element method is used together with a modal reduction for the structural analysis. As thin fluid films are considered, the Reynolds equation is solved using finite differences in order to obtain the pressure field. Data are transferred between structural and fluid meshes using a general method based on an interfacing grid concept. The equations governing the whole system are solved within a time-marching procedure. The results obtained show significant influence of specific three-dimensional features such as disk-shaft coupling and local disk deformations on global behavior.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Erfan Rezvani Ghomi ◽  
Saeideh Kholghi Eshkalak ◽  
Sunpreet Singh ◽  
Amutha Chinnappan ◽  
Seeram Ramakrishna ◽  
...  

Purpose The potential implications of the three-dimensional printing (3DP) technology are growing enormously in the various health-care sectors, including surgical planning, manufacturing of patient-specific implants and developing anatomical models. Although a wide range of thermoplastic polymers are available as 3DP feedstock, yet obtaining biocompatible and structurally integrated biomedical devices is still challenging owing to various technical issues. Design/methodology/approach Polyether ether ketone (PEEK) is an organic and biocompatible compound material that is recently being used to fabricate complex design geometries and patient-specific implants through 3DP. However, the thermal and rheological features of PEEK make it difficult to process through the 3DP technologies, for instance, fused filament fabrication. The present review paper presents a state-of-the-art literature review of the 3DP of PEEK for potential biomedical applications. In particular, a special emphasis has been given on the existing technical hurdles and possible technological and processing solutions for improving the printability of PEEK. Findings The reviewed literature highlighted that there exist numerous scientific and technical means which can be adopted for improving the quality features of the 3D-printed PEEK-based biomedical structures. The discussed technological innovations will help the 3DP system to enhance the layer adhesion strength, structural stability, as well as enable the printing of high-performance thermoplastics. Originality/value The content of the present manuscript will motivate young scholars and senior scientists to work in exploring high-performance thermoplastics for 3DP applications.


Author(s):  
Najib Hdhiri ◽  
Brahim Ben Beya

Purpose The purpose of this study is to investigate the effects of heat generation or absorption on heat transfer and fluid flow within two- and three-dimensional enclosure for homogeneous medium filled with different metal liquid. Numerical results are presented and analyzed in terms of fluid flow, thermal field structures, as well as average Nusselt number profiles over a wide range of dimensionless quantities, Grashof number (Gr) (104 and 105), SQ (varied between −500 to 500) and Prandtl number (Pr = 0.015, 0.024 and 0.0321). The results indicate that when the conductive regime is established for a Grashof number Gr = 104, the 2D model is valid and predicts all three-dimensional results with negligible difference. This was not the case in the convective regime (Gr = 105) where the effect of the third direction becomes important, where a 2D-3D difference was seen with about 37 per cent. Also, in most cases, the authors find that the heat absorption phenomena have the opposite effect with respect to the heat generation. Design/methodology/approach Numerical results are presented and analyzed in terms of fluid flow, thermal field structures, as well as average Nusselt number profiles over a wide range of dimensionless quantities. Findings Grashof number (Gr) (104 and 105), SQ (varied between −500 to 500) and Prandtl number (Pr = 0.015, 0.024 and 0.0321). Originality/value The results indicate that when the conductive regime is established for a Grashof number Gr = 104, the 2D model is valid and predicts all three-dimensional results with negligible difference.


2018 ◽  
Vol 35 ◽  
pp. 03002 ◽  
Author(s):  
Sławomir Porzucek ◽  
Monika Łój ◽  
Karolina Matwij ◽  
Wojciech Matwij

In the region of Siesławice (near Busko-Zdrój, Poland) there are unique phenomena of gypsum karst. Atmospheric factors caused numerous gypsum outcrops, canals and underground voids. The article presents the possibility of using non-invasive gravimetric surveys supplemented with geodetic measurements to illustrate karst changes occurring around the void. The use of modern geodetic measurement techniques including terrestrial and airborne laser scanning enables to generate a digital terrain model and a three-dimensional model of voids. Gravimetric field studies allowed to map the anomalies of the gravitational field of the near-surface zone. Geodetic measurement results have made it possible to accurately determine the terrain correction that supplemented the gravimetric anomaly information. Geophysical interpretation indicate the presence of weathered rocks in the near surface zone and fractures and loosened zones located surround the karst cave.


Author(s):  
L. Rossi ◽  
F. Ioli ◽  
E. Capizzi ◽  
L. Pinto ◽  
M. Reguzzoni

Abstract. A fundamental step of UAV photogrammetric processes is to collect Ground Control Points (GCPs) by means of geodetic-quality GNSS receivers or total stations, thus obtaining an absolutely oriented model with a centimetric accuracy. This procedure is usually time-consuming, expensive and potentially dangerous for operators who sometimes need to reach inaccessible areas. UAVs equipped with low-cost GNSS/IMU sensors can provide information about position and attitude of the images. This telemetry information is not enough for a photogrammetric restitution with a centimetric accuracy, but it can be usefully exploited when a lower accuracy is required. The algorithm proposed in this paper aims at improving the quality of this information, in order to introduce it into a direct-photogrammetric process, without collecting GCPs. In particular, the estimation of an optimal trajectory is obtained by combining the camera positions derived from UAV telemetry and from the relative orientation of the acquired images, by means of a least squares adjustment. Then, the resulting trajectory is used as a direct observation of the camera positions into a commercial software, thus replacing the information of GCPs. The algorithm has been tested on different datasets, comparing the classical photogrammetric solution (with GCPs) with the proposed one. These case-studies showed that using the improved trajectory as input to the commercial software (without GCPs) the reconstruction of the three-dimensional model can be improved with respect to the solution computed by using the UAV raw telemetry only.


As the world is getting digitalized, the rush for need of secured data communication is overtop. Provoked by the vulnerability of human visual system to understand the progressive changes in the scenes, a new steganography method is proposed. The paper represents a double protection methodology for secured transmission of data. The original data is hidden inside a cover image using LSB substitution algorithm. The image obtained is inserted inside a frame of the video producing a stego-video. Stego-video attained is less vulnerable to attacks. After decryption phase, the original text is obtained which is error-free and the output image obtained is similar as the cover image. The quality of stego-video is high and there is no need for additional bandwidth for transmission. The hardware implement is required in order to calculate the corresponding analytical results. The proposed algorithm is examined and realized for various encryption standards using Raspberry Pi3 embedded hardware. The results obtained focuses on the attributes of the proposed model. On comparing with other conventional algorithms, the proposed scheme exhibits high performance in both encryption and decryption process with increase in efficiency of secured data communication.


Author(s):  
Hui Huang ◽  
Jian Chen ◽  
Blair Carlson ◽  
Hui-Ping Wang ◽  
Paul Crooker ◽  
...  

Due to enormous computation cost, current residual stress simulation of multipass girth welds are mostly performed using two-dimensional (2D) axisymmetric models. The 2D model can only provide limited estimation on the residual stresses by assuming its axisymmetric distribution. In this study, a highly efficient thermal-mechanical finite element code for three dimensional (3D) model has been developed based on high performance Graphics Processing Unit (GPU) computers. Our code is further accelerated by considering the unique physics associated with welding processes that are characterized by steep temperature gradient and a moving arc heat source. It is capable of modeling large-scale welding problems that cannot be easily handled by the existing commercial simulation tools. To demonstrate the accuracy and efficiency, our code was compared with a commercial software by simulating a 3D multi-pass girth weld model with over 1 million elements. Our code achieved comparable solution accuracy with respect to the commercial one but with over 100 times saving on computational cost. Moreover, the three-dimensional analysis demonstrated more realistic stress distribution that is not axisymmetric in hoop direction.


2009 ◽  
Vol 7 (1) ◽  
pp. 394-410 ◽  
Author(s):  
Pamela Kent ◽  
Christopher Chan

Ullmann’s (1985) three-dimensional model of social responsibility disclosure is tested to determine whether it can be operationalized to help explain the quantity and quality of environmental disclosures in Australian annual reports. The stakeholder power dimension of Ullmann’s framework is significant in explaining environmental disclosures while content of the mission statement and existence or otherwise of environmental or social responsibility committees also find strong statistically significant support in the results. Ullmanns’ stakeholder theory has previously been applied to explain social disclosures in general (Roberts, 1992) and is an important theory because it introduces a measure of strategy. The current paper demonstrates how this theory can be applied to a specific social disclosure using variables that are idiosyncratically applicable to the types of disclosures.


Spatium ◽  
2016 ◽  
pp. 30-36 ◽  
Author(s):  
Petar Pejic ◽  
Sonja Krasic

Digital three-dimensional models of the existing architectonic structures are created for the purpose of digitalization of the archive documents, presentation of buildings or an urban entity or for conducting various analyses and tests. Traditional methods for the creation of 3D models of the existing buildings assume manual measuring of their dimensions, using the photogrammetry method or laser scanning. Such approaches require considerable time spent in data acquisition or application of specific instruments and equipment. The goal of this paper is presentation of the procedure for the creation of 3D models of the existing structures using the globally available web resources and free software packages on standard PCs. This shortens the time of the production of a digital three-dimensional model of the structure considerably and excludes the physical presence at the location. In addition, precision of this method was tested and compared with the results acquired in a previous research.


Author(s):  
G. Caroti ◽  
I. Martínez-Espejo Zaragoza ◽  
A. Piemonte

The evolution of Structure from Motion (SfM) techniques and their integration with the established procedures of classic stereoscopic photogrammetric survey have provided a very effective tool for the production of three-dimensional textured models. Such models are not only aesthetically pleasing but can also contain metric information, the quality of which depends on both survey type and applied processing methodologies. An open research topic in this area refers to checking attainable accuracy levels. The knowledge of such accuracy is essential, especially in the integration of models obtained through SfM with other models derived from different sensors or methods (laser scanning, classic photogrammetry ...). Accuracy checks may be conducted by either comparing SfM models against a reference one or measuring the deviation of control points identified on models and measured with classic topographic instrumentation and methodologies. This paper presents an analysis of attainable accuracy levels, according to different approaches of survey and data processing. For this purpose, a survey of the Church of San Miniato in Marcianella (Pisa, Italy), has been used. The dataset is an integration of laser scanning with terrestrial and UAV-borne photogrammetric surveys; in addition, a high precision topographic network was established for the specific purpose. In particular, laser scanning has been used for the interior and the exterior of the church, with the exclusion of the roof, while UAVs have been used for the photogrammetric survey of both roof, with horizontal strips, and façade, with vertical strips.


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