Cellular Ti6Al4V with carbon nanotube-like structures fabricated by selective electron beam melting

2014 ◽  
Vol 20 (6) ◽  
pp. 541-550 ◽  
Author(s):  
Yujie Quan ◽  
Philipp Drescher ◽  
Faming Zhang ◽  
Eberhard Burkel ◽  
Hermann Seitz

Purpose – The purpose of this paper is to fabricate cellular Ti6Al4V with carbon nanotube (CNT)-like structures by selective electron beam melting and study the resultant mechanical properties based on each respective geometry to provide fundamental information for optimizing molecular architectures and predicting the mechanical properties of cellular solids. Design/methodology/approach – Cellular Ti6Al4V with CNT-like zigzag and armchair structures are fabricated by selected electron beam melting. The microstructures and mechanical properties of these samples are evaluated utilizing scanning electron microscopy, synchrotron radiation X-ray and compressive tests. Findings – The mechanical properties of the cellular solids depend on the geometry of strut architectures. The armchair-structured Ti6Al4V samples exhibit Young’s modulus from 501.10 to 707.60 MPa and compressive strength from 8.73 to 13.45 MPa. The zigzag structured samples demonstrate Young’s modulus from 548.19 to 829.58 MPa and compressive strength from 9.32 to 16.21 MPa. The results suggest that the zigzag structure of the Ti6Al4V cellular solids can achieve improved mechanical properties and the mechanism for the enhanced mechanical properties in the zigzag structures was revealed. Originality/value – The results provide an innovative example for modulating the mechanical properties of cellular titanium by adjusting the unit cell geometry. The Ti6Al4V cellular solids with single-walled CNT-like structures could be used as light-weight construction components or filters in industries. The Ti6Al4V with multiwalled CNT-like structures could be used as new scaffolds for biomedical applications.

2021 ◽  
Author(s):  
Xin Ren ◽  
Hui Peng ◽  
Jingli Li ◽  
Hailin Liu ◽  
Liming Huang ◽  
...  

Abstract Effects of processing parameters on the metallurgical defects, microstructure, texture and mechanical properties of pure tungsten samples fabricated by selective electron beam melting (SEBM) are investigated. SEBM-fabricated bulk tungsten samples with features of lack of fusion, sufficient fusion, and over-melting are examined. For samples upon sufficient fusion, an ultimate compressive strength of 1.76 GPa is achieved at the volumetric energy density of 900 J/mm 3 ~1000 J/mm 3. The excellent compressive strength is higher and the associated volumetric energy density is significantly lower than corresponding reported values in literature. The average relative density of SEBM-fabricated samples is 98.93%, and no microcracks but only pores with diameters of few tens of micrometers are found in SEBM-ed tungsten samples of sufficient fusion. Properties of samples by SEBM and selective laser melting (SLM) have also been compared. It is found that SLM-fabricated samples exhibit inevitable microcracks, and have a significantly lower ultimate compressive strength and a slightly lower relative density of 98.51% in comparison with SEBM-ed samples.


2019 ◽  
Vol 744 ◽  
pp. 290-298 ◽  
Author(s):  
Quan Zhou ◽  
Muhammad Dilawer Hayat ◽  
Gang Chen ◽  
Song Cai ◽  
Xuanhui Qu ◽  
...  

Author(s):  
Mohsen Motamedi ◽  
AH Naghdi ◽  
SK Jalali

Composite materials have become popular because of high mechanical properties and lightweight. Aluminum/carbon nanotube is one of the most important metal composite. In this research, mechanical properties of aluminum/carbon nanotube composite were obtained using molecular dynamics simulation. Then, effect of temperature on stress–strain curve of composite was studied. The results showed by increasing temperature, the Young’s modulus of composite was decreased. More specifically increasing the temperature from 150 K to 620 K, decrease the Young’s modulus to 11.7%. The ultimate stress of composite also decreased by increasing the temperature. A continuum model of composite was presented using finite element method. The results showed the role of carbon nanotube on strengthening of composite.


Author(s):  
Mohammadreza Kamali ◽  
Mahmoud Khalifeh ◽  
Arild Saasen ◽  
Laurent Delabroy

Abstract Integrated zonal isolation is well-known as a key parameter for safe drilling operation and well completion of oil and gas wells. An extensive research on alternative materials has been conducted in the past concerning primary cementing, overcoming annular leaks, and permanent well abandonment. The present article focuses on geopolymers, expansive cement, pozzolan based sealant and thermosetting resins. The viscous behavior and the pumpability of the different materials have been investigated and benchmarked with the properties of neat class G Portland cement. The current study includes short-term mechanical properties of the above-mentioned materials. These properties include compressive strength development, Young’s modulus, indirect tensile strength, and sonic strength. The tests are performed in accordance with API 10B-2 and ASTM D3967-16 for all the materials for 1, 3, 5, and 7-day of curing at 90°C and elevated (172 bar) and atmospheric pressures. Our results show a mixed behavior from the materials. According to uniaxial compressive test results, all the candidate barrier materials developed strength during the considered period; however, the geopolymer and pozzolanic-based mixture did not develop early strength. The expansive cement showed an acceptable early compressive strength, but strength reduction was noticed after some time. The strength reduction of expansive cement was also observed for the indirect tensile strength. All the materials become stiffer overtime as they made more strength. For the neat class G cement and expansive cement, the Young’s modulus showed a minimum after 5 days, but it was increased.


2019 ◽  
Vol 25 (10) ◽  
pp. 1661-1683 ◽  
Author(s):  
Rafael Quelho de Macedo ◽  
Rafael Thiago Luiz Ferreira ◽  
Kuzhichalil Jayachandran

Purpose This paper aims to present experimental and numerical analyses of fused filament fabrication (FFF) printed parts and show how mechanical characteristics of printed ABS-MG94 (acrylonitrile butadiene styrene) are influenced by the void volume fraction, cooling rate and residual thermal stresses. Design/methodology/approach Printed specimens were experimentally tested to evaluate the mechanical properties for different printing speeds, and micrographs were taken. A thermo-mechanical finite element model, able to simulate the FFF process, was developed to calculate the temperature fields in time, cooling rate and residual thermal stresses. Finally, the experimental mechanical properties and the microstructure distribution could be explained by the temperature fields in time, cooling rate and residual thermal stresses. Findings Micrographs revealed the increase of void volume fraction with the printing speed. The variations on voids were associated to the temperature fields in time: when the temperatures remained high for longer periods, less voids were generated. The Young's Modulus of the deposited filament varied according to the cooling rate: it decreased when the cooling rate increased. The influence of the residual thermal stresses and void volume fraction on the printed parts failure was also investigated: in the worst scenarios evaluated, the void volume fraction reduced the strength in 9 per cent, while the residual thermal stresses reduced it in 3.8 per cent. Originality/value This work explains how the temperature fields can affect the void volume fraction, Young's Modulus and failure of printed parts. Experimental and numerical results are shown. The presented research can be used to choose printing parameters to achieve desired mechanical properties of FFF printed parts.


Nanomaterials ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 2997
Author(s):  
Carlos Talayero ◽  
Omar Aït-Salem ◽  
Pedro Gallego ◽  
Alicia Páez-Pavón ◽  
Rosario G. Merodio-Perea ◽  
...  

The main objective of this study is to create a rigorous computer model of carbon nanotube composites to predict their mechanical properties before they are manufactured and to reduce the number of physical tests. A detailed comparison between experimental and computational results of a cement-based composite is made to match data and find the most significant parameters. It is also shown how the properties of the nanotubes (Young’s modulus, aspect ratio, quantity, directionality, clustering) and the cement (Young’s modulus) affect the composite properties. This paper tries to focus on the problem of modeling carbon nanotube composites computationally, and further study proposals are given.


2019 ◽  
Vol 25 (4) ◽  
pp. 665-671 ◽  
Author(s):  
Christoph R. Pobel ◽  
Fuad Osmanlic ◽  
Matthias A. Lodes ◽  
Sebastian Wachter ◽  
Carolin Körner

Purpose Selective electron beam melting (SEBM) is a highly versatile powder bed fusion additive manufacturing method. SEBM is characterized by high energy densities which can be applied with nearly inertia free beam deflection at high speeds (<8.000 m/s). This paper aims to determine processing maps for Ti-6Al-4V on an Arcam Q10 machine with LaB6 cathode design. Design/methodology/approach Scan line spacings of 100, 50 and 20 µm in a broad parameter range, focusing on high deflection and build speeds are investigated. Findings There are broad processing windows for dense parts without surface flaws for all scan line spacings which are defined by the total energy input and the area melting velocity. Originality/value The differences and limitations are discussed taking into account the beam properties at high beam energy and velocity as well as evaporation related loss of alloying components.


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