The viscoelastic mechanical property and constitutive models of 3D printed photopolymer

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Dan Wang ◽  
Kun Wu ◽  
Guanlin Li ◽  
Lifeng Wang

Purpose The purpose of this paper is to study the mechanical property of three-dimensional (3D) Printed photopolymer (Vero Yellow and Tango Black) with different constant strain rate. According to the experimental results, three constitutive models are used to describe the stress-strain and stress-time relation in the tension and stress relaxation process. Design/methodology/approach The Stratasys Objet 260 was used to prepare the four groups of samples with different photopolymers (Vero Yellow and Tango Black). The stress-strain and stress-time relations are obtained by the uniaxial tensile tests and relaxation tests performed at room temperature with different constant strain rates. The generalized Kelvin model (GKM), standard linearized model (SLM) and fractional order model (FOM) are used to describe experimental data by means of the curve-fitting approach. Findings Experimental results show that the tension stress increases faster at a higher strain-rate for tensile tests. Relaxation stress is influenced by the preload strain-rate for relaxation tests. For the theoretical fitting, the error comparison between three constitutive models and experimental data are calculated to demonstrate the high accuracy in describing the stress-strain relationship for tension. For stress relaxation, the error comparison confirms higher accuracy of FOM with the largest error within 3%, while the error of GKM and SLM up to 10%. Originality/value The paper confirms the viscous-elastic mechanical property of 3D printed photopolymer composites (Vero Yellow and Tango Black) for Stratasys PolyJet. As FOM shows high accuracy both in describing stress-strain and stress-time relation for tension and stress relaxation process, it can be directly used as a constitutive model to predict mechanical properties for engineering application.

2005 ◽  
Vol 297-300 ◽  
pp. 905-911 ◽  
Author(s):  
Xu Chen ◽  
Li Zhang ◽  
Masao Sakane ◽  
Haruo Nose

A series of tensile tests at constant strain rate were conducted on tin-lead based solders with different Sn content under wide ranges of temperatures and strain rates. It was shown that the stress-strain relationships had strong temperature- and strain rate- dependence. The parameters of Anand model for four solders were determined. The four solders were 60Sn-40Pb, 40Sn-60Pb, 10Sn-90Pb and 5Sn-95Pb. Anand constitutive model was employed to simulate the stress-strain behaviors of the solders for the temperature range from 313K to 398K and the strain rate range from 0.001%sP -1 P to 2%sP -1 P. The results showed that Anand model can adequately predict the rate- and temperature- related constitutive behaviors at all test temperatures and strain rates.


2018 ◽  
Vol 37 (9-10) ◽  
pp. 873-888 ◽  
Author(s):  
Nitin Kotkunde ◽  
Hansoge Nitin Krishnamurthy ◽  
Swadesh Kumar Singh ◽  
Gangadhar Jella

AbstractA thorough understanding of hot deformation behavior plays a vital role in determining process parameters of hot working processes. Firstly, uniaxial tensile tests have been performed in the temperature ranges of 150 °C–600 °C and strain rate ranges of 0.0001–0.01s−1 for analyzing the deformation behavior of ASS 304 and ASS 316. The phenomenological-based constitutive models namely modified Fields–Backofen (m-FB) and Khan–Huang–Liang (KHL) have been developed. The prediction capability of these models has been verified with experimental data using various statistical measures. Analysis of statistical measures revealed KHL model has good agreement with experimental flow stress data. Through the flow stresses behavior, the processing maps are established and analyzed according to the dynamic materials model (DMM). In the processing map, the variation of the efficiency of the power dissipation is plotted as a function of temperature and strain rate. The processing maps results have been validated with experimental data.


1991 ◽  
Vol 113 (4) ◽  
pp. 475-484 ◽  
Author(s):  
K. P. Jen ◽  
J. N. Majerus

This paper presents the evaluation of the stress-strain behavior, as a function of strain-rate, for three tin-lead solders at room temperature. This behavior is critically needed for reliability analysis of printed circuit boards (PCB) since handbooks list minimal mechanical properties for the eutectic solder used in PCBs. Furthermore, most handbook data are for stable eutectic microstructure whereas PCB solder has a metastable microstructure. All three materials were purchased as “eutectics.” However, chemical analysis, volume fraction determination, and microhardness tests show some major variations between the three materials. Two of the materials have a eutectic composition, and one does not. The true stress-strain equations of one eutectic and the one noneutectic material are determined from compressive tests at engineering strain-rates between 0.0002/s and 0.2/s. The second eutectic material is evaluated using tensile tests with strain-rates between 0.00017/s and 0.042/s. The materials appear to exhibit linear elastic behavior only at extremely small strains, i.e., less than 0.0005. However, this “elastic” behavior showed considerable variation, and depended upon the strain rate. In both tension and compression the eutectic alloy exhibits nonlinear plastic behavior, i.e., strain-softening followed by strain-hardening, which depends upon the strain rate. A quadratic equation σy = σy(ε˚/ε˚0) + A(ε˚/ε˚0)ε + B(ε˚/ε˚0)ε2 fit to the data gives correlation coefficients R2 > 0.91. The coefficients σy(ε˚/ε˚0), A(ε˚/ε˚0), B(ε˚/ε˚0) are fitted functions of the normalized engineering strain rate ε˚/ε˚0. Replicated experiments are used at each strain-rate so that a measure of the statistical variation could be estimated. Measures of error associated with the regression analysis are also obtained so that an estimate of the total error in the stress-strain relations can be made.


2003 ◽  
Vol 125 (5) ◽  
pp. 726-731 ◽  
Author(s):  
Heather Anne Lynch ◽  
Wade Johannessen ◽  
Jeffrey P. Wu ◽  
Andrew Jawa ◽  
Dawn M. Elliott

Tendons are exposed to complex loading scenarios that can only be quantified by mathematical models, requiring a full knowledge of tendon mechanical properties. This study measured the anisotropic, nonlinear, elastic material properties of tendon. Previous studies have primarily used constant strain-rate tensile tests to determine elastic modulus in the fiber direction. Data for Poisson’s ratio aligned with the fiber direction and all material properties transverse to the fiber direction are sparse. Additionally, it is not known whether quasi-static constant strain-rate tests represent equilibrium elastic tissue behavior. Incremental stress-relaxation and constant strain-rate tensile tests were performed on sheep flexor tendon samples aligned with the tendon fiber direction or transverse to the fiber direction to determine the anisotropic properties of toe-region modulus E0, linear-region modulus (E), and Poisson’s ratio (ν). Among the modulus values calculated, only fiber-aligned linear-region modulus E1 was found to be strain-rate dependent. The E1 calculated from the constant strain-rate tests were significantly greater than the value calculated from incremental stress-relaxation testing. Fiber-aligned toe-region modulus E10=10.5±4.7 MPa and linear-region modulus E1=34.0±15.5 MPa were consistently 2 orders of magnitude greater than transverse moduli (E20=0.055±0.044 MPa,E2=0.157±0.154 MPa). Poisson’s ratio values were not found to be rate-dependent in either the fiber-aligned (ν12=2.98±2.59, n=24) or transverse (ν21=0.488±0.653, n=22) directions, and average Poisson’s ratio values in the fiber-aligned direction were six times greater than in the transverse direction. The lack of strain-rate dependence of transverse properties demonstrates that slow constant strain-rate tests represent elastic properties in the transverse direction. However, the strain-rate dependence demonstrated by the fiber-aligned linear-region modulus suggests that incremental stress-relaxation tests are necessary to determine the equilibrium elastic properties of tendon, and may be more appropriate for determining the properties to be used in elastic mathematical models.


2005 ◽  
Author(s):  
Yuanxin Zhou ◽  
Pingwen Mao ◽  
Mohammad F. Uddin ◽  
Shaikh Jeelani

In this paper, loading and loading-unloading tests of carbon fiber reinforced aluminum laminates (CRALL) have been carried out in a tensile impact apparatus, and quasi-static tensile tests have been performed on a MTS-810 machine. Complete stress-strain curves of composite in the strain rate range from 0.001–1200 1/s have been obtained. Experimental results show that CRALL composite is a strain rate sensitivity material, the tensile strength and failure strain both increased with increasing strain rate. A linear strain hardening model has been combined with Weibull distribution function to establish a constitutive equation for CRALL. The simulated stress-strain curves from model are in good agreement with the test data. The analysis of the model shows that the Weibull scale parameter, σ0, increased with increasing strain rate, but Weibull shape parameter, β, can be regarded as a constant.


1995 ◽  
Vol 390 ◽  
Author(s):  
V. H. Kenner ◽  
M. R. Julian ◽  
C. H. Popelar ◽  
M. K. Chengalva

ABSTRACTThis paper describes the viscoelastic characterization of a highly filled epoxy molding compound commonly used in electronic packaging applications. Both stress relaxation tests and constant strain rate tensile tests were conducted. The material was found to be nonlinear in its viscoelastic behavior and to be amenable to horizontal shifting to form master curves. A representation of the master stress relaxation curves in terms of a Prony series is given, and the use of this representation illustrated in the context of both linear and nonlinear representations of the viscoelastic behavior to predict the results of the constant strain rate experiments.


2010 ◽  
Vol 152-153 ◽  
pp. 1213-1216
Author(s):  
Wen Huang ◽  
Zhong Wei Huang

A statistical constitutive model, which takes account the effect of strain rate, was presented to describe the stress-strain relationship of brittle fiber bundles. To verify its reliability, tensile tests on two kinds of brittle fibers: glass fiber and SiC fiber, were carried out at different strain rates, and the stress-strain curves were obtained. It was found that the modulus E, the strength and the fracture strain of these fiber bundles all increase with increasing strain rate. The simulated stress-strain curves, derived from the constitutive model, fit the tested results well, which indicates that the model is valid and reliable.


2014 ◽  
Vol 10 (3) ◽  
pp. 304-327 ◽  
Author(s):  
V. Kobelev

Purpose – The purpose of this paper is to derive the exact analytical expressions for torsion and bending creep of rods with the Norton-Bailey, Garofalo and Naumenko-Altenbach-Gorash constitutive models. These simple constitutive models, for example, the time- and strain-hardening constitutive equations, were based on adaptations for time-varying stress of equally simple models for the secondary creep stage from constant load/stress uniaxial tests where minimum creep rate is constant. The analytical solution is studied for Norton-Bailey and Garofalo laws in uniaxial states of stress. Design/methodology/approach – The creep component of strain rate is defined by material-specific creep law. In this paper the authors adopt, following the common procedure Betten, an isotropic stress function. The paper derives the expressions for strain rate for uniaxial and shear stress states for the definite representations of stress function. First, in this paper the authors investigate the creep for the total deformation that remains constant in time. Findings – The exact analytical expressions giving the torque and bending moment as a function of the time were derived. Research limitations/implications – The material isotropy and homogeneity preimposed. The secondary creep phase is considered. Practical implications – The results of creep simulation are applied to practically important problem of engineering, namely for simulation of creep and relaxation of helical and disk springs. Originality/value – The new, closed form solutions with commonly accepted creep models allow a deeper understanding of such a constitutive model's effect on stress and deformation and the implications for high temperature design. The application of the original solutions allows accurate analytic description of creep and relaxation of practically important problems in mechanical engineering. Following the procedure the paper establishes closed form solutions for creep and relaxation in helical, leaf and disk springs.


Author(s):  
Kok Ee Tan ◽  
John H. L. Pang

In this paper, the strain-rate dependent mechanical properties and stress-strain curve behavior of Sn3.8Ag0.7Cu (SAC387) solder is presented for a range of strain-rates at room temperature. The apparent elastic modulus, yield stress properties and stress-strain curve equation of the solder material is needed to facilitate finite element modeling work. Tensile tests on dog-bone shaped bulk solder specimens were conducted using a non-contact video extensometer system. Constant strain-rate uni-axial tensile tests were conducted over the strain-rates of 0.001, 0.01, 0.1 and 1 (s−1) at 25°C. The effects of strain-rate on the stress-strain behavior for lead-free Sn3.8Ag0.7Cu solder are presented. The tensile yield stress results were compared to equivalent yield stress values derived from nano-indentation hardness test results. Constitutive models based on the Ramberg-Osgood model and the Cowper-Symond model were fitted for the tensile test results to describe the elastic-plastic behavior of solder deformation behavior.


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