Correlation between mechanical and surface properties of SLS parts

2014 ◽  
Vol 20 (4) ◽  
pp. 285-290 ◽  
Author(s):  
Grazielle de Oliveira Setti ◽  
Marcelo Fernandes de Oliveira ◽  
Izaque Alves Maia ◽  
Jorge Vicente Lopes da Silva ◽  
Raluca Savu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Surface Properties ◽  
Laser Power ◽  
Design Methodology ◽  
Selective Laser Sintering ◽  
Correlation Coefficients ◽  
Content Type ◽  
Industrial Environment ◽  
Scattering Measurements ◽  
Nylon 12

Purpose – The purpose of this paper is to compare the results from mechanical testing with measurements of surface-dependent properties performed on polyamide parts made by selective laser sintering (SLS) to assess a possible correlation between them. Design/methodology/approach – Fabrication of Nylon 12 (Duraform PA®) samples using different laser power levels and their characterization by tensile testing, roughness and Raman scattering measurements. Findings – Among the surface methods investigated, the results from Raman spectroscopy are the best ones, but methods dependent on surface analysis are not really suitable as indicators of the mechanical properties. The correlation coefficients for linear fitting obtained when the normalized results of mechanical properties are plotted against the surface properties are too low. Furthermore, the ambiguity between surface and mechanical data makes it impossible to use these surface properties for prediction purposes in the industrial environment. Originality/value – Quantitative evaluation and correlation between mechanical properties and surface properties of SLS-made samples.

scholarly journals Shaping ceramics through indirect selective laser sintering

2016 ◽  
Vol 22 (3) ◽  
pp. 544-558 ◽  
Author(s):  
Jan Patrick Deckers ◽  
Khuram Shahzad ◽  
Ludwig Cardon ◽  
Marleen Rombouts ◽  
Jozef Vleugels ◽  
...  
Keyword(s):  
Design Methodology ◽  
Dispersion Polymerization ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Powder Synthesis ◽  
Composite Powders ◽  
Content Type ◽  
Production Methods ◽  
Nylon 12 ◽  
Furnace Sintering

Purpose The purpose of this paper is to compare different powder metallurgy (PM) processes to produce ceramic parts through additive manufacturing (AM). This creates the potential to rapidly shape ceramic parts with an almost unlimited shape freedom. In this paper, alumina (Al2O3) parts are produced, as Al2O3 is currently the most commonly used ceramic material for technical applications. Design/methodology/approach Variants of the following PM route, with indirect selective laser sintering (indirect SLS) as the AM shaping step, are explored to produce ceramic parts: powder synthesis, indirect SLS, binder removal and furnace sintering and alternative densification steps. Findings Freeform-shaped Al2O3 parts with densities up to approximately 90 per cent are obtained. Research limitations/implications The resulting Al2O3 parts contain inter-agglomerate pores. To produce higher-quality ceramic parts through indirect SLS, these pores should be avoided or eliminated. Originality/value The research is innovative in many ways. First, composite powders are produced using different powder production methods, such as temperature-induced phase separation and dispersion polymerization. Second, four different binder materials are investigated: polyamide (nylon-12), polystyrene, polypropylene and a carnauba wax – low-density polyethylene combination. Further, to produce ceramic parts with increased density, the following densification techniques are investigated as additional steps of the PM process: laser remelting, isostatic pressing and infiltration.

Preparation and selective laser sintering of a new nylon elastomer powder

2018 ◽  
Vol 24 (6) ◽  
pp. 1026-1033 ◽  
Author(s):  
Yunsong Shi ◽  
Wei Zhu ◽  
Chunze Yan ◽  
Jinsong Yang ◽  
Zhidao Xia
Keyword(s):  
Particle Size ◽  
Design Methodology ◽  
Selective Laser Sintering ◽  
Laser Sintering ◽  
Precipitation Process ◽  
Content Type ◽  
Dissolution Temperature ◽  
Cooling Method ◽  
Bed Temperature ◽  
Nylon 12

Purpose This study aims to report the preparation, selective laser sintering (SLS) processing and properties of a new nylon elastomer powder. The effects of solvent, dissolution temperature and time and cooling method and speed on the particle size and morphologies of the prepared nylon elastomer powder are investigated. Design/methodology/approach The prepared nylon elastomer power possesses the particle size of around 50 mm and is spherical in shape, indicating that this study provides the feasible dissolution-precipitation process, a distillation cooling method and a suitable solvent to prepare nylon elastomer powders. Findings Compared to pure nylon 12, the nylon elastomer has a lower part bed temperature and a wider sintering window for the SLS process. The wider sintering window indicates the better SLS processibility. The lower part bed temperature is beneficial to the recycling of material and the decrease in the requirement of SLS equipment. Originality/value The nylon elastomer in this study has a lower part bed temperature and a wider sintering window for the SLS process. The wider sintering window indicates better SLS processibility. The lower part bed temperature is beneficial to the recycling of material and the decrease in the requirement of SLS equipment.

Comparison of visual (MUNSELL) and instrumental measures (CIELAB) of coloured textile standard samples

2019 ◽  
Vol 23 (4) ◽  
pp. 340-354
Author(s):  
Asim Kumar Roy Choudhury ◽  
Biswajit Naskar
Keyword(s):  
Correlation Coefficient ◽  
Design Methodology ◽  
Correlation Coefficients ◽  
Standard Samples ◽  
Content Type ◽  
Psychophysical Data ◽  
Physical Data ◽  
Hue Angle ◽  
Munsell Scale

Purpose This paper aims to compare visual (Munsell) and instrumental (CIELAB) attributes of SCOTDIC colour standards. Design/methodology/approach SCOTDIC cotton and polyester standards of defined hue, value and chroma were subjected to spectrophotometric assessment for finding the corresponding instrumental parameters. The visual and instrumental parameters were compared. Findings The correlation between SCOTDIC value and CIELAB lightness is quite high. Correlation coefficient between SCOTDIC hue and CIELAB hue angle and the correlation between SCOTDIC chroma and CIELAB chroma were only moderate because the CIELAB chroma varied widely at higher chroma. When the standards of SCOTDIC hues having erratic hue angles at two extremes are excluded, the Correlation coefficients between SCOTDIC hue and CIELAB hue angle become high. Research limitations/implications The psychophysical data (visual) are difficult to match with physical data (instrumental). Originality/value The object of the present research is to study and compare visual (Munsell) and instrumental (CIELAB) colorimetric parameters. Munsell scale is physically exemplified by SCOTDIC fabric samples available in two sets, namely, cotton and polyester sets.

Deposition-induced effects of isotactic polypropylene and polycarbonate composites during fused deposition modeling

2017 ◽  
Vol 23 (5) ◽  
pp. 869-880 ◽  
Author(s):  
Ying-Guo Zhou ◽  
Bei Su ◽  
Lih-sheng Turng
Keyword(s):  
Mechanical Properties ◽  
Design Methodology ◽  
Fused Deposition Modeling ◽  
Content Type ◽  
Fused Deposition ◽  
Close Relationship ◽  
Molded Parts ◽  
Deposition Modeling ◽  
Injection Molded ◽  
First Time

Purpose Although the feasibility and effectiveness of the fused deposition modeling (FDM) method have been proposed and developed, studies of applying this technology to various materials are still needed for researching its applicability, especially with regard to polymer blends and composites. The purpose of this paper is to study the deposition-induced effect and the effect of compatibilizers on the mechanical properties of polypropylene and polycarbonate (PP/PC) composites. Design/methodology/approach For this purpose, three different deposition modes for PP/PC composites with or without compatibilizers were used for the FDM method and tested for tensile properties. Also, parts with the same materials were made by injection molding and used for comparison. In addition, different deposition speeds were used to investigate the different deposition-induced effects. Furthermore, the behavior of the mechanical properties was clarified with scanning electron microscope images of the fracture surfaces. Findings The research results suggest that the deposition orientation has a significant influence on the mechanical behavior of PP/PC composite FDM parts. The results also indicate that there is a close relationship between the mechanical properties and morphological structures which are deeply influenced by compatibilization. Compared with injection molded parts, the ductility of the FDM parts can be dramatically improved due to the formation of fibrils and micro-fibrils by the deposition induced during processing. Originality/value This is the first paper to investigate a PP/PC composite FDM process. The results of this paper verified the applicability of PP/PC composites to FDM technology. It is also the first time that the deposition-induced effect during FDM has been investigated and studied.

On the role of different annealing heat treatments on mechanical properties and microstructure of selective laser melted and conventional wrought Ti-6Al-4V

2017 ◽  
Vol 23 (2) ◽  
pp. 295-304 ◽  
Author(s):  
AmirMahyar Khorasani ◽  
Ian Gibson ◽  
Moshe Goldberg ◽  
Guy Littlefair
Keyword(s):  
Mechanical Properties ◽  
Design Methodology ◽  
Stress Relief ◽  
Heat Treatments ◽  
Recrystallization Annealing ◽  
Content Type ◽  
Hardness Increase ◽  
As Stress ◽  
Different Characteristics

Purpose The purpose of this study was to conduct various heat treatments (HT) such as stress relief annealing, mill annealing, recrystallization (α + β) annealing and β annealing followed by furnace cooling (FC) that were implemented to determine the effect of these on mechanical properties and the microstructure of selective laser melted and wrought samples. The mentioned annealings have been carried out to achieve the related standards in the fabrication of surgery implants. Design/methodology/approach In this paper, based on F2924-14 ASTM standard SLM and conventionally wrought parts were prepared. Then HT was performed and different characteristics such as microstructure, mechanical properties, macro-hardness and fracture surface for selective laser melted and wrought parts were analysed. Findings The results show that the high cooling rate in selective laser melting (SLM) generates finer grains. Therefore, tensile strength and hardness increase along with a reduction in ductility was noticed. Recrystallization annealing appears to give the best combination of ductility, strength and hardness for selective laser melted parts, whilst for equivalent wrought samples, increasing HT temperature results in reduction of mechanical properties. Originality/value The contributions of this paper are discussing the effect of different annealing on mechanical properties and microstructural evolution based on new ASTM standards for selective laser melted samples and comparing them with wrought parts.

Optimization of the color fastness and mechanical properties of pigment dyed PC fabric

2018 ◽  
Vol 47 (5) ◽  
pp. 396-405
Author(s):  
Abdul Azeem ◽  
Sharjeel Abid ◽  
Noman Sarwar ◽  
Shahzaib Ali ◽  
Ahsan Maqsood ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Design Methodology ◽  
Industrial Process ◽  
Color Fastness ◽  
Content Type ◽  
Washing Fastness ◽  
Market Values ◽  
Dyed Fabrics ◽  
Bending Length ◽  
Practical Implications

Purpose The purpose of this study is to improve the mechanical properties and reduce the stiffness/harshness of fabric associated with the pigment dyeing of textiles. Design/methodology/approach The fabric was pigment dyed with the addition of three different softeners and binders. The fabric was then analyzed to have improved textile properties by measuring tear strength, bending length, crocking and washing fastness tests. Findings The conventional route of pigment dyeing (without any softener) imparted poor mechanical and rubbing fastness. The softener-added recipe provided better mechanical, rubbing and washing fastness, and the stiffness values were oppressed as well. Practical implications Because of reduced stiffness, increased fastness and mechanical properties, the use of softener with pigment dyeing can improve the market values and satisfaction of the dyed fabrics. The finished product would also have better life and endurance. The process can be modified easily to have a better end-product with a negligible cost addition in industrial process, as softeners are cheap and used in low (10-20 g/l) in industrial settings without affecting the required shades. Originality/value This is the first report, to the best of the author’s knowledge, on the optimization of pigment dyeing of PC fabric with the addition of Helizarin and perapret softeners in dyeing bath.

A physical investigation of dimensional and mechanical characteristics of 3D printed nut and bolt for industrial applications

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ramesh Chand ◽  
Vishal S. Sharma ◽  
Rajeev Trehan ◽  
Munish Kumar Gupta
Keyword(s):  
Mechanical Properties ◽  
Shear Strength ◽  
3D Printing ◽  
Surface Properties ◽  
3D Printer ◽  
Content Type ◽  
Safety Issues ◽  
Machine Failure ◽  
Sharp Edges ◽  
3D Printed

Purpose A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine failure, and there may be severe safety issues. All the safety issues and self-loosen are directly and indirectly the functions of the accuracy and precision of the fabricated nut and bolt. Recent advancements in three-dimensional (3D) printing technologies now allow for the production of intricate components. These may be used technologies such as 3D printed bolts to create fasteners. This paper aims to investigate dimensional precision, surface properties, mechanical properties and scanning electron microscope (SEM) of the component fabricated using a multi-jet 3D printer. Design/methodology/approach Multi-jet-based 3D printed nut-bolt is evaluated in this paper. More specifically, liquid polymer-based nut-bolt is fabricated in sections 1, 2 and 3 of the base plate. Five nuts and bolts are fabricated in these three sections. Findings Dimensional inquiry (bolt dimension, general dimensions’ density and surface roughness) and mechanical testing (shear strength of nut and bolt) were carried out throughout the study. According to the ISO 2768 requirements for the General Tolerances Grade, the nut and bolt’s dimensional examination (variation in bolt dimension, general dimensions) is within the tolerance grades. As a result, the multi-jet 3D printing (MJP)-based 3D printer described above may be used for commercial production. In terms of mechanical qualities, when the component placement moves from Sections 1 to 3, the density of the manufactured part decreases by 0.292% (percent) and the shear strength of the nut and bolt decreases by 30%. According to the SEM examination, the density of the River markings, sharp edges, holes and sharp edges increased from Sections 1 to 3, which supports the findings mentioned above. Originality/value Hence, this work enlightens the aspects causing time lag during the 3D printing in MJP. It causes variation in the dimensional deviation, surface properties and mechanical properties of the fabricated part, which needs to be explored.

Evaluation and prediction of material fatigue characteristics under impact loads: review and prospects

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Xintian Liu ◽  
Que Wu ◽  
Shengchao Su ◽  
Yansong Wang
Keyword(s):  
Mechanical Properties ◽  
Design Methodology ◽  
Mechanical Performance ◽  
Impact Load ◽  
Impact Loads ◽  
Content Type ◽  
Material Fatigue ◽  
Mechanical Properties Of Materials ◽  
Fatigue Characteristics ◽  
Properties Of Materials

PurposeThe properties of materials under impact load are introduced in terms of metal, nonmetallic materials and composite materials. And the application of impact load research in biological fields is also mentioned. The current hot research topics and achievements in this field are summarized. In addition, some problems in theoretical modeling and testing of the mechanical properties of materials are discussed.Design/methodology/approachThe situation of materials under impact load is of great significance to show the mechanical performance. The performance of various materials under impact load is different, and there are many research methods. It is affected by some kinds of factors, such as the temperature, the gap and the speed of load.FindingsThe research on mechanical properties of materials under impact load has the characteristics as fellow. It is difficult to build the theoretical model, verify by experiment and analyze the data accumulation.Originality/valueThis review provides a reference for further study of material properties.

Study on mechanical properties of non-dispersible concrete in seawater environment

2019 ◽  
Vol 11 (6) ◽  
pp. 809-818
Author(s):  
Huijun Wu
Keyword(s):  
Mechanical Properties ◽  
Design Methodology ◽  
New Products ◽  
Main Approach ◽  
Content Type ◽  
Concrete Mixtures ◽  
Seawater Environment ◽  
Hardened Properties ◽  
Underwater Concrete ◽  
Working Performance

Purpose The purpose of this paper is to research the hardened properties of non-dispersible concrete in seawater environment, especially in seawater environment. Design/methodology/approach The main approach is according to the experiment. Findings The findings of this paper are: first, because of the washing effect of water, the strength of underwater non-dispersible concrete is lower than that of terrestrial concrete. Second, the strength of non-dispersible underwater concrete with silica fume increases remarkably at different ages. Third, underwater non-dispersible concrete does not produce new products when it is formed and cured in seawater. Originality/value In this paper, underwater non-dispersible concrete is formed and maintained on land, freshwater and seawater by underwater pouring method. The working performance, mechanical properties and durability of underwater non-dispersible concrete mixtures after hardening are tested.

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