Geometry optimization of power transformer cooling system based on coupled 3D FEM thermal-CFD analysis

Author(s):  
Eleftherios I. Amoiralis ◽  
Marina A. Tsili ◽  
Antonios G. Kladas ◽  
Athanassios T. Souflaris
Author(s):  
Lorenzo Winchler ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Luca Andrei ◽  
Alessio Bonini ◽  
...  

Gas turbine design has been characterized over the years by a continuous increase of the maximum cycle temperature, justified by a corresponding increase of cycle efficiency and power output. In such way turbine components heat load management has become a compulsory activity and then, a reliable procedure to evaluate the blades and vanes metal temperatures, is, nowadays, a crucial aspect for a safe components design. In the framework of the design and validation process of HPT (High Pressure Turbine) cooled components of the BHGE NovaLT™ 16 gas turbine, a decoupled methodology for conjugate heat transfer prediction has been applied and validated against measurement data. The procedure consists of a conjugate heat transfer analysis in which the internal cooling system (for both airfoils and platforms) is modeled by an in-house one-dimensional thermo-fluid network solver, the external heat loads and pressure distribution are evaluated through 3D CFD analysis and the heat conduction in the solid is carried out through a 3D FEM solution. Film cooling effect has been treated by means of a dedicated CFD analysis, implementing a source term approach. Predicted metal temperatures are finally compared with measurements from an extensive test campaign of the engine, in order to validate the presented procedure.


2020 ◽  
Vol 67 (1) ◽  
pp. 42-47
Author(s):  
Anatoliy I. Sopov ◽  
Aleksandr V. Vinogradov

In power transformers, energy losses in the form of heat are about 2 percent of their rated power, and in transformers of large power centers reach hundreds of kilowatts. Heat is dissipated into the environment and heats the street air. Therefore, there is a need to consume this thermal energy as a source of heat supply to nearby facilities. (Research purpose) To develop methods and means of using excess heat of power transformers with improvement of their cooling system design. (Materials and methods) The authors applied following methods: analysis, synthesis, comparison, monographic, mathematical and others. They analyzed various methods for consuming excess heat from power transformers. They identified suitable heat supply sources among power transformers and potential heat consumers. The authors studied the reasons for the formation of excess heat in power transformers and found ways to conserve this heat to increase the efficiency of its selection. (Results and discussion) The authors developed an improved power transformer cooling system design to combine the functions of voltage transformation and electric heating. They conducted experiments to verify the effectiveness of decisions made. A feasibility study was carried out on the implementation of the developed system using the example of the TMG-1000/10/0.4 power transformer. (Conclusions) The authors got a new way to use the excess heat of power transformers to heat the AIC facilities. It was determined that the improved design of the power transformer and its cooling system using the developed solutions made it possible to maximize the amount of heat taken off without quality loss of voltage transformation.


2021 ◽  
Author(s):  
S. J. van der Spuy ◽  
D. N. J. Els ◽  
L. Tieghi ◽  
G. Delibra ◽  
A. Corsini ◽  
...  

Abstract The MinWaterCSP project was defined with the aim of reducing the cooling system water consumption and auxiliary power consumption of concentrating solar power (CSP) plants. A full-scale, 24 ft (7.315 m) diameter model of the M-fan was subsequently installed in the Min WaterCSP cooling system test facility, located at Stellenbosch University. The test facility was equipped with an in-line torque arm and speed transducer to measure the power transferred to the fan rotor, as well as a set of rotating vane anemometers upstream of the fan rotor to measure the air volume flow rate passing through the fan. The measured results were compared to those obtained on the 1.542 m diameter ISO 5801 test facility using the fan scaling laws. The comparison showed that the fan power values correlated within +/− 7% to those of the small-scale fan, but at a 1° higher blade setting angle for the full-scale fan. To correlate the expected fan static pressure rise, a CFD analysis of the 24 ft (7.315 m) diameter fan installation was performed. The predicted fan static pressure rise values from the CFD analysis were compared to those measured on the 1.542 m ISO test facility, for the same fan. The simulation made use of an actuator disc model to represent the effect of the fan. The results showed that the predicted results for fan static pressure rise of the installed 24 ft (7.315 m) diameter fan correlated closely (smaller than 1% difference) to those of the 1.542 m diameter fan at its design flowrate but, once again, at approximately 1° higher blade setting angle.


2019 ◽  
Vol 2019 (1) ◽  
pp. 209-217
Author(s):  
F Isakov

The article considers the results of the analysis of autotransformers operation mode monitoring. The time diagram of active load current and oil temperature of autotransformer TashTES AT-3 is established and during one year changes of these variables and basic parameters of autotransformer were observed. Technical faults of the power transformer and high power autotransformer are established and methods of their elimination are determined. Damage of transformers and autotransformers with voltage of 110-500 kV of about 30% of the total number of outages which were accompanied by internal short-circuits and two main causes of damage were determined. The main causes of technological failures, which were not accompanied by internal short-circuits, are as follows: 20% of failures in operation of the onload tap-changer, 16% of oil leaks from the bushings, 13% of oil leaks and lowering of oil from the transformer due to violation of welded joints and rubber seals, 4% of engine damage to oil pumps of the cooling system, 3% of pressure increase in high-voltage hermetic bushings, 2% of film protection shell damage. The main reasons of technological violations accompanied by internal short-circuit in the transformer are as follows: breakdown of internal insulation of highvoltage bushings, insufficient short-circuit resistance, wear and tear of winding insulation, breakdown of insulation.


Author(s):  
Joao Parente ◽  
Giulio Mori ◽  
Viatcheslav V. Anisimov ◽  
Giulio Croce

In the framework of the non-standard fuel combustion research in micro-small turbomachinery, a newly designed micro gas turbine combustor for a 100-kWe power plant in CHP configuration is under development at the Ansaldo Ricerche facilities. Combustor design starts from a single silo chamber shape with two fuel lines, and is associated with a radial swirler flame stabiliser. Lean premix technique is adopted to control both flame temperature and NOx production. Combustor design process envisages two major steps, i.e. diagnostics-focussed design for methane only and experimentally validated design optimisation with suitable burner adaptation to non-standard fuels. The former step is over, as the first prototype design is ready for experimental testing. Step two is now beginning with a preliminary analysis of the burner adaptation to non-standard fuels. The present paper focuses on the first step of the combustor development. In particular, main design criteria for both burner and liner cooling system development are presented. Besides, design process control invoked both 2D and 3D CFD analysis. Two turbulence models, FLUENT standard k-ε model and Reynolds Stress Model (RSM), are refereed and the results compared. Here both a detailed analysis of CFD results and a preliminary analysis of main chemical kinetic phenomena are discussed.


2011 ◽  
Vol 241 (3) ◽  
pp. 775-784 ◽  
Author(s):  
Matthias Vanderhaegen ◽  
Jan Vierendeels ◽  
Baudouin Arien
Keyword(s):  

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Lorenzo Winchler ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Luca Andrei ◽  
Alessio Bonini ◽  
...  

Gas turbine design has been characterized over the years by a continuous increase of the maximum cycle temperature, justified by a corresponding increase of cycle efficiency and power output. In such way, turbine components heat load management has become a compulsory activity, and then, a reliable procedure to evaluate the blades and vanes metal temperatures is, nowadays, a crucial aspect for a safe components design. In the framework of the design and validation process of high pressure turbine cooled components of the BHGE NovaLTTM 16 gas turbine, a decoupled methodology for conjugate heat transfer prediction has been applied and validated against measurement data. The procedure consists of a conjugate heat transfer analysis in which the internal cooling system (for both airfoils and platforms) is modeled by an in-house one-dimensional thermo-fluid network solver, the external heat loads and pressure distribution are evaluated through 3D computational fluid dynamics (CFD) analysis and the heat conduction in the solid is carried out through a 3D finite element method (FEM) solution. Film cooling effect has been treated by means of a dedicated CFD analysis, implementing a source term approach. Predicted metal temperatures are finally compared with measurements from an extensive test campaign of the engine in order to validate the presented procedure.


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