Effect of different electrode materials on electrode erosion characteristics and failure modes of gas spark switch

Author(s):  
Jiawei Wu ◽  
Ruoyu Han ◽  
Qiaojue Liu ◽  
Yan Jing ◽  
Yanan Wang ◽  
...  
2019 ◽  
Vol 37 (2) ◽  
pp. 223-230 ◽  
Author(s):  
A.V. Kharlov

AbstractSpark gaps are often used to commute energy in the discharge of a capacitive storage to a load. In some applications, a unipolar pulse is not feasible, and an oscillatory (underdamped sinusoidal) regime must be realized for the discharge of the capacitor bank. Spark gaps, which were developed for unipolar discharge, cannot be directly employed in an under-damped (oscillatory) regime since at the transition of the current through zero, the spark channel could stop motion and ignite in the following half period. This work has two main objectives: (i) To develop and test a simulation model of spark channel motion in linear rail geometry, which must be valid for both the oscillatory and unipolar regimes of capacitor bank discharge; and (ii) to investigate arc motion and electrode heating, depending on the current and charge transfer, over a wide range of operation. A self-consistent treatment of plasma motion and electrode heating (taking into account the radiation of a plasma channel) is applied in the present paper, and it is shown that radiation can significantly impact on the temperature of the electrodes. Electrode ablation and the temperature dependence of the main thermal parameters are also taken into account. Stainless steel (Cr/Ni/Ti 18/10/0.6÷0.8), copper (Cu), chromium (Cr), tungsten (W), and molybdenum (Mo) are used here as electrode materials since these materials are widely used for the manufacture of electrodes. The results of numerical calculations are compared with experimental results, and conditions are defined for reduced electrode erosion.


Author(s):  
Chris Brown ◽  
Jacqueline Krim ◽  
Art Morris

RF MEMS switch lifetimes are limited by stiction of the moving components and degradation of the metal to metal contact points during cycling. Currently, maximum switch lifetimes are around 10 to 25 billion cycles. Past experimentation has shown that some stiction problems can be overcome by carefully controlling the operating parameters, but problems at the contact points remain [1]. It is believed that by developing a set of tribological design rules which limit the factors leading to catastrophic failure, switches can operate in excess of 100 billion cycles. Recent research has quantified the reliability and durability of gold contact points on RF MEMS switches as a function of current [2]. Most experimentation on RF MEMS switches has focused on controlling the operating parameters such as current, voltage, electrode materials, contact area, switching mode and force; however, limited work has been performed on a single device type in multiple environmentally controlled testing conditions such as vacuum, cryogenic temperatures, etc. This presentation will discuss performance of the wiSpry RF MEMS switch focusing on quantification of device reliability and failure mechanisms under various atmospheric and temperature conditions. Environmental testing conditions include switching in open air, vacuum and inert gasses, in temperatures ranging from 294 K to 4 K.


Author(s):  
H. T. Lin ◽  
M. P. Brady ◽  
M. D. Kass ◽  
T. J. Theiss ◽  
N. Domingo ◽  
...  

Microstructural characterization was conducted for laboratory gasoline and natural gas reciprocating engine tested spark plug electrodes made from a range of model, developmental, and commercially available electrode alloys. These alloys were selected to explore the effects of differing electrode alloy thermal, chemical, and mechanical characteristics on erosion resistance, and were tested with and without sparking surface alloy insert pads (platinum group and novel Cr-based alloys). Extensive internal oxidation and cracking were observed in both gasoline and natural gas engine tests, indicative of an inherent degree of susceptibility of currently-used electrode materials when heated to elevated temperatures, no matter what the ignition conditions. Highly-alloyed heat-resistant alloys with excellent oxidation resistance in many high-temperature environments suffered from increased rates of erosion, as the gains in oxidation resistance appear to have been offset by hotter running temperatures resulting from decreased electrode alloy thermal conductivity. Promising early results were obtained with a novel Cr-6MgO-0.5Ti-0.3La2O3 insert pad electrode alloy, investigated as an alternative to Pt- or Ir- base alloys, which showed little erosion and good resistance to cracking and oxidation.


Small ◽  
2010 ◽  
Vol 7 (1) ◽  
pp. 79-86 ◽  
Author(s):  
Owen Loh ◽  
Xiaoding Wei ◽  
Changhong Ke ◽  
John Sullivan ◽  
Horacio D. Espinosa

2015 ◽  
Vol 43 (10) ◽  
pp. 3425-3433 ◽  
Author(s):  
Jia-Wei Wu ◽  
Ruo-Yu Han ◽  
Wei-Dong Ding ◽  
Hai-Bin Zhou ◽  
Yun-Fei Liu ◽  
...  

Author(s):  
S. Khadpe ◽  
R. Faryniak

The Scanning Electron Microscope (SEM) is an important tool in Thick Film Hybrid Microcircuits Manufacturing because of its large depth of focus and three dimensional capability. This paper discusses some of the important areas in which the SEM is used to monitor process control and component failure modes during the various stages of manufacture of a typical hybrid microcircuit.Figure 1 shows a thick film hybrid microcircuit used in a Motorola Paging Receiver. The circuit consists of thick film resistors and conductors screened and fired on a ceramic (aluminum oxide) substrate. Two integrated circuit dice are bonded to the conductors by means of conductive epoxy and electrical connections from each integrated circuit to the substrate are made by ultrasonically bonding 1 mil aluminum wires from the die pads to appropriate conductor pads on the substrate. In addition to the integrated circuits and the resistors, the circuit includes seven chip capacitors soldered onto the substrate. Some of the important considerations involved in the selection and reliability aspects of the hybrid circuit components are: (a) the quality of the substrate; (b) the surface structure of the thick film conductors; (c) the metallization characteristics of the integrated circuit; and (d) the quality of the wire bond interconnections.


2020 ◽  
Vol 10 (18) ◽  
pp. 6266-6273
Author(s):  
Yalan Zhang ◽  
Zebin Yu ◽  
Ronghua Jiang ◽  
Jung Huang ◽  
Yanping Hou ◽  
...  

Excellent electrochemical water splitting with remarkable durability can provide a solution to satisfy the increasing global energy demand in which the electrode materials play an important role.


Sign in / Sign up

Export Citation Format

Share Document