Optimization of High-Speed Motors Considering Centrifugal Force and Core Loss Using Combination of Stress and Electromagnetic Field Analyses

2013 ◽  
Vol 49 (5) ◽  
pp. 2181-2184 ◽  
Author(s):  
Katsumi Yamazaki ◽  
Yusuke Kato
2015 ◽  
Vol 741 ◽  
pp. 521-525
Author(s):  
Xiao Guang Kong ◽  
Li Ping Fan ◽  
Yan Qiu Fu

Mathematics model of loss for high speed machine is discussed. Calculation method of core loss and high-frequency additional copper loss of winding based on finite element analysis is introduced. Experiment results of losses are presented. In order to realize calculation and analysis, a method of PM machine by calling ANSYS and MATLAB based on VB of the combination of electric circuit and electromagnetic field solution is presented in this paper. The design and feature analysis of high speed PM machine takes an example to validate the accuracy and advantage.


Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 535 ◽  
Author(s):  
Dajun Tao ◽  
Kai Liang Zhou ◽  
Fei Lv ◽  
Qingpeng Dou ◽  
Jianxiao Wu ◽  
...  

This study focuses on the core losses in the stator region of high-speed permanent magnet synchronous motors, magnetic field characteristics in the load region, and variations in iron losses caused by changes in these areas. A two-pole 120 kW high-speed permanent magnet synchronous motor is used as the object of study, and a two-dimensional transient electromagnetic field-variable load circuit combined calculation model is established. Based on electromagnetic field theory, the electromagnetic field of the high-speed permanent magnet synchronous motor under multi-load conditions is calculated using the time-stepping finite element method. The magnetic field distribution of the high-speed permanent magnet synchronous motor under a multi-load condition is obtained, and the variations in iron core losses in different parts of the motor under multi-load conditions are further analyzed. The calculation results show that most of the stator iron core losses are dissipated in the stator yoke. The stator yoke iron loss under the no-load condition exceeds 70% of the total stator iron core loss. The stator yoke iron loss under rated operation conditions exceeds 50% of the total stator iron core loss. The stator loss under rated load operation conditions is higher than that under no-load operation. These observations are sufficient to demonstrate that the running status of high-speed motors is closely related to the stator iron losses, which have significance in determining the reasonable yoke structure of high-speed and high-power motors and the cooling methods of motor stators.


AIP Advances ◽  
2018 ◽  
Vol 8 (4) ◽  
pp. 047609
Author(s):  
Takeru Sato ◽  
Masato Enokizono
Keyword(s):  

Author(s):  
Masato Enokizono ◽  
Daisuke Wakabayashi ◽  
Yuji Tsuchida ◽  
Shohei Ueno ◽  
Naoya Soda
Keyword(s):  

2016 ◽  
Vol 10 (1) ◽  
pp. 205-219
Author(s):  
Qiu Hongbo ◽  
Dong Yu ◽  
Yang Cunxiang

Power rectifiers are very necessary in the wind power generation systems since they are the necessary channels that link the generator and power gird together. However, they have some effects on the permanent magnet wind generator due to their work on fast on-off transitions. Taking an 8kW 2000r/min wind-driven permanent magnet generator as an example, the system model and external circuit were established. Firstly, based on the field-circuit coupling calculation method, the voltage and current harmonics have been studied respectively when the generator was connected to rectifier loads and pure resistance loads, so did the total harmonic distortion. The mechanism of harmonic impacted by rectifiers was revealed. Secondly, combined the harmonic electromagnetic field theory, the stator core loss, armature winding copper loss and rotor eddy loss were analyzed when the generator connected different loads. Furthermore, according to the definition of nonlinear circuits PF, the numerical analysis method was adopted to calculate the power factor when the generator connected two loads respectively. The change mechanism of PF impacted by rectifiers has been revealed. In addition, the temperature field model has been established and the generator temperature was also analyzed. The temperature distributions were obtained when the wind generator was connected to different loads. Then, the relationship between losses and temperature was combined, the change rules of permanent magnet temperature by the eddy current loss were studied under different load. At last, it can prove that the rectifiers have influences on both electromagnetic field and temperature field through comparing the simulation results with experimental test data.


2011 ◽  
Vol 188 ◽  
pp. 481-486 ◽  
Author(s):  
J.C. Xiao ◽  
S.H. Xiao ◽  
H. Wu

The sintered neodymium-iron-boron (Nd-Fe-B) material is used in most of PM machines. The kind of PM materials has small tensile strength and cannot withstand large centrifugal force due to high rotational velocity. A nonmagnetic steel enclosure is needed to cover the PM material. The tensile stress of the PM can reduced by pre-pressure applied to the outer surface of the PM through shrink-fitting into the enclosure. Based on the elasticity theory and the elastic-plastic contact theory, in soft ANSYS it is feasibility to establish a finite element mechanical model of interference fit between the enclosure and motor rotor PM at high rotating speed. This paper simulates the effects of the temperature and rotating speed (centrifugal force) on the displacement and the contact pressure on the interference-fitting surfaces .By finite element non-linear contact model analysis, if setting up right fit clearance, this paper could ensure the security of the PM rotor under rotational velocity up to 300,000 r/min high and temperature up to 150°C.


Author(s):  
Xiaohong Lu ◽  
Zhenyuan Jia ◽  
Shengqian Liu ◽  
Kun Yang ◽  
Yixuan Feng ◽  
...  

Abstract In the micro-milling process, the minimization of tool chatter is critical for good surface finish quality. The analysis of chatter requires an understanding of the milling tool as well as the dynamics of milling system structure. Frequency response function (FRF) at the micro-milling tool point reflects dynamic behavior of the whole micro-milling machine–spindle–tool system. However, the tool point FRF of micro-milling cannot be obtained directly through the hammering test. To solve the problem, the authors get the FRF of the spindle system based on the rotating Timoshenko beam theory and the receptance coupling substructure analysis (RCSA), and the bearing characteristics are added into the spindle model through structural modification. Then, the centrifugal force and gyroscopic effect caused by the high-speed rotation of the micro-milling spindle are considered to better simulate the real scenario and increase the accuracy of modal parameters. The method has general usage and can be applied to all the micro-milling tools under which only the spindle dimension, bearing characteristics, and contact parameters need to be changed.


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