MONITORING THE FLANK WEAR USING PIEZOELECTRIC OF ROTATING TOOL OF MAIN CUTTING FORCE IN END MILLING

2016 ◽  
Vol 78 (6-10) ◽  
Author(s):  
N.H.M. Tahir ◽  
R. Muhammad ◽  
J. A. Ghani ◽  
M. Z. Nuawi ◽  
C. H. C. Haron
Keyword(s):  
Statistical Analysis ◽  
Tool Wear ◽  
Cutting Force ◽  
Frequency Domain ◽  
Flank Wear ◽  
End Milling ◽  
Cutting Speed ◽  
Piezoelectric Sensor ◽  
Analysis Method ◽  
Statistical Analysis Method

Tool condition monitoring (TCM) system in the industry are mainly used to detect tool wear, breakage and chatter on the tool. Tool wear of AISI P20 under various cutting conditions have been investigated in end milling using cutting force signals due flank wear progression. This study is focused on the piezoelectric sensor system which is integrated on rotating cutting tool for tool wear monitoring system in milling process. The signal captured by piezoelectric sensors are analyzed in time and frequency domain. The signal amplitudes of main cutting force, Fc in time domain are increased, while the peak of the amplitude in frequency domain is decreased as the flank wear and cutting speed increases. By using 3D I-kazTM statistical analysis method, the relationship and correlation between I-kaz coefficients, Z∞  values with resultant flank wear width data, VB are proved. The results show that 3D I-kazTM statistical analysis method can be effectively used to monitor tool wear progression using a wireless telemetry system during milling operations.

Influence of cutting speed on cutting force, flank temperature, and tool wear in end milling of Ti-6Al-4V alloy

2013 ◽  
Vol 70 (9-12) ◽  
pp. 1835-1845 ◽  
Author(s):  
Junzhan Hou ◽  
Wei Zhou ◽  
Hongjian Duan ◽  
Guang Yang ◽  
Hongwei Xu ◽  
...  
Keyword(s):  
Tool Wear ◽  
Cutting Force ◽  
End Milling ◽  
Cutting Speed

Performance Evaluation of PVD and CVD Coated Inserts during End Milling with DRY and MQL Condition

2017 ◽  
Vol 867 ◽  
pp. 165-170
Author(s):  
Isha Srivastava ◽  
Ajay Batish
Keyword(s):  
Tool Wear ◽  
Cutting Force ◽  
End Milling ◽  
Cutting Speed ◽  
Minimum Quantity Lubrication ◽  
Sem Analysis ◽  
Depth Of Cut ◽  
High Cutting Speed ◽  
Cutting Operation ◽  
En 31

The aim of this study were to evaluate the performance of PVD (TiAlN+TiN) and CVD (TiCN+Al2O3+TiN) coated inserts in end milling of EN–31 hardened die steel of 43±1 HRC during dry and MQL (Minimum quantity lubrication) machining. The experiments were conducted at a fixed feed rate, depth of cut and varying cutting speed to measure the effect of cutting speed on cutting force and tool wear of CVD and PVD-coated inserts. The performance of CVD and PVD-coated inserts under dry and MQL condition by measuring the tool wear and cutting force were compared. During cutting operation, it was noticed that PVD inserts provide less cutting force and tool wear as compared to the CVD inserts under both dry as well as the MQL condition because PVD inserts have a thin insert coating and CVD inserts have a thick insert coating, but PVD inserts experience catastrophic failure during cutting operation whereas CVD inserts have a capability for continuous machining under different machining. Tool wear has measured by SEM analysis. The result shows that MQL machining provides the optimum results as compared to the dry condition. MQL machining has the ability to work under high cutting speed. As the cutting speed increases the performance of dry machining was decreased, but in MQL machining, the performance of the inserts was increased with increases of cutting speed. MQL machining generates less cutting force on the cutting zone and reduces the tool wear which further increase the tool life.

scholarly journals Development of Tool Wear Machining Monitoring Using Novel Statistical Analysis Method, I-kaz™

2015 ◽  
Vol 101 ◽  
pp. 355-362 ◽  
Author(s):  
M.A.F. Ahmad ◽  
M.Z. Nuawi ◽  
S. Abdullah ◽  
Z. Wahid ◽  
Z. Karim ◽  
...  
Keyword(s):  
Statistical Analysis ◽  
Tool Wear ◽  
Analysis Method ◽  
Statistical Analysis Method

Cutting Force, Cutting Temperature and Tool Wear in End Milling of Powder Metallurgy Nickel-Based Superalloy FGH95

2011 ◽  
Vol 188 ◽  
pp. 55-60
Author(s):  
J. Du ◽  
Zhan Qiang Liu
Keyword(s):  
Powder Metallurgy ◽  
Tool Wear ◽  
Cutting Force ◽  
End Milling ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
High Strength ◽  
Cutting Parameters ◽  
Nickel Based Superalloy ◽  
Adhesion Wear

FGH95 is one kind of high-strength, thermal-resistant nickel-based superalloys fabricated by powder metallurgy (PM). It plays an increasingly important role in the development and manufacture of turbine discs. Due to the extreme toughness and work hardening characteristics of this kind of superalloy, the problem of machining FGH95 is one of ever-increasing magnitudes. This paper investigates the influence of cutting parameters on the cutting force, cutting temperature and tool wear during the end milling of PM nickel-based superalloy FGH95. The empirical formula for cutting force and cutting temperature of FGH95 are given out. Experimental results show that the cutting speed among milling parameters has the greatest influence on cutting forces and cutting temperatures. It is shown that the major tool wear mechanisms are combination interactions of abrasive wear, adhesion wear, micro-breakout and chipping.

Experimental Investigation on Tool Wear when End-Milling Inconel 718 with Coated Carbide Inserts

2011 ◽  
Vol 188 ◽  
pp. 410-415 ◽  
Author(s):  
Yuan Wei Wang ◽  
Jian Feng Li ◽  
Z.M. Li ◽  
Tong Chao Ding ◽  
Song Zhang
Keyword(s):  
Tool Wear ◽  
Inconel 718 ◽  
Flank Wear ◽  
End Milling ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Radial Depth ◽  
Coated Carbide ◽  
Carbide Inserts

In this paper, some experiments were conducted to investigate tool wear when end-milling Inconel 718 with the TiAlN-TiN PVD coated carbide inserts. The worn tools were examined thoroughly under scanning electron microscope (SEM) with Energy Dispersive X-ray Spectroscopy and 3D digital microscope to expatiate tool wear morphologies and relevant mechanisms. The flank wear was uniformity in finishing milling process, and the average flank wear were selected as the criterion to study the effects of cutting parameters (cutting speed, feed per tooth, radial depth of cut, and axial depth of cut) on tool wear. Finally, the optimal combination of the cutting parameters for the desired tool life is obtained.

scholarly journals Assessment of Cutting Profile of AISI 1095 by Using Infrared Radiation Approach

2018 ◽  
Vol 7 (3.18) ◽  
pp. 79
Author(s):  
Mohammad Ashaari Kiprawi ◽  
Abdullah Yassin ◽  
Syed Tarmizi Syed Shazali ◽  
M Shahidul Islam ◽  
Mohd Azrin Mohd Said
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
Infrared Radiation ◽  
Flank Wear ◽  
End Milling ◽  
Cutting Speed ◽  
Cutting Edge ◽  
Machining Process ◽  
Depth Of Cut ◽  
Edge Temperature

This research paper determines the relationship between cutting edge temperature, depth of cut, cutting speed, cutting forces and flank wear. The cutting edge temperature is determined by using a pyrometer consists of Indium Arsenide (InAs) and Indium Antimonide (InSb) photocells to detect infrared radiation that are released from cutting tool’s edge and cutting forces is measured by using a dynamometer. The machining process experiment is done by end milling the outer surface of AISI 1095 carbon steel. The output signal from the photocell and dynamometer is processed and recorded in the digital oscilloscope. Based on the results, the cutting edge temperature and cutting force increases as the depth of cut increases. Meanwhile, increasing cutting speed resulting in cutting edge temperature increases but decreasing in cutting force due to thermal deformation. Also, existence of progressive flank wear at cutting tool causes an increment in cutting edge temperature and cutting force proportionally.  

scholarly journals Financial Performance of Non-oil Manufacturing Companies Listed on the Libyan Stock Market (LSM): Mixed Methods Study

2019 ◽  
Vol 9 (4) ◽  
pp. 77
Author(s):  
Khalifa Mohamed Khalifa Omar
Keyword(s):  
Statistical Analysis ◽  
Stock Market ◽  
Financial Performance ◽  
Manufacturing Companies ◽  
Analysis Method ◽  
Affecting Factors ◽  
Structured Interviews ◽  
Turnover Ratio ◽  
Statistical Effect ◽  
Statistical Analysis Method

The major objective of this study is to assess the financial performance and identify the affecting factors in this performance of non-oil manufacturing companies from 1999 to 2008. The study sample consisted of all non-oil manufacturing companies' enlisted at Libyan stock market which count (8). The data collected was analyzed by using statistical analysis method such as descriptive statistics, correlation test, Multiple- regression, as well as semi-structured interviews method. The results regarding to the statistical analysis method (net working capital, inventory turnover ratio, selling and general administrative expenses ratio, and company size and company age), have a positive statistical effect on the financial performance(ROA), while the variables of (current ratio, quick ratio and account receivable turnover ratio), have a negative statistical effect on the financial performance (ROA). The results regarding to semi-structured interviews method, reveal that the respondents in the interviews were confirmed that the selected factors have a significant effect on financial performance (ROA). The researcher recommended that the selected companies must consider the listed decision on the Libyan stock market; even when their financial performance is good.

scholarly journals Variability of Prognostic Results Based on Biological Parameters in Sickle Cell Disease Cohort Studies in Children: What Should Clinicians Know?

Children ◽  
2021 ◽  
Vol 8 (2) ◽  
pp. 143
Author(s):  
Julie Sommet ◽  
Enora Le Roux ◽  
Bérengère Koehl ◽  
Zinedine Haouari ◽  
Damir Mohamed ◽  
...  
Keyword(s):  
Statistical Analysis ◽  
Sickle Cell Disease ◽  
Cohort Studies ◽  
Statistical Methods ◽  
Sickle Cell ◽  
Biological Parameters ◽  
Analysis Method ◽  
Cell Disease ◽  
Statistical Analysis Method

Background: Many pediatric studies describe the association between biological parameters (BP) and severity of sickle cell disease (SCD) using different methods to collect or to analyze BP. This article assesses the methods used for collection and subsequent statistical analysis of BP, and how these impact prognostic results in SCD children cohort studies. Methods: Firstly, we identified the collection and statistical methods used in published SCD cohort studies. Secondly, these methods were applied to our cohort of 375 SCD children, to evaluate the association of BP with cerebral vasculopathy (CV). Results: In 16 cohort studies, BP were collected either once or several times during follow-up. The identified methods in the statistical analysis were: (1) one baseline value per patient (2) last known value; (3) mean of all values; (4) modelling of all values in a two-stage approach. Applying these four different statistical methods to our cohort, the results and interpretation of the association between BP and CV were different depending on the method used. Conclusion: The BP prognostic value depends on the chosen statistical analysis method. Appropriate statistical analyses of prognostic factors in cohort studies should be considered and should enable valuable and reproducible conclusions.

Investigation on the Tool Wear Model and Equivalent Tool Life in End Milling Titanium Alloy Ti6Al4V

2018 ◽  
Author(s):  
Kai Guo ◽  
Bin Yang ◽  
Jie Sun ◽  
Vinothkumar Sivalingam
Keyword(s):  
Tool Wear ◽  
Titanium Alloys ◽  
Tool Life ◽  
End Milling ◽  
Cutting Speed ◽  
Carbide Tool ◽  
Wear Model ◽  
Wear Process ◽  
Coated Carbide Tool ◽  
Coated Carbide

Titanium alloys are widely utilized in aerospace thanks to their excellent combination of high-specific strength, fracture, corrosion resistance characteristics, etc. However, titanium alloys are difficult-to-machine materials. Tool wear is thus of great importance to understand and quantitatively predict tool life. In this study, the wear of coated carbide tool in milling Ti-6Al-4V alloy was assessed by characterization of the worn tool cutting edge. Furthermore, a tool wear model for end milling cutter is established with considering the joint effect of cutting speed and feed rate for characterizing tool wear process and predicting tool wear. Based on the proposed tool wear model equivalent tool life is put forward to evaluate cutting tool life under different cutting conditions. The modelling process of tool wear is given and discussed according to the specific conditions. Experimental work and validation are performed for coated carbide tool milling Ti-6Al-4V alloy.

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