General Criteria and Evaluations for the Selection of Asme Section Viii, Division 1 or 2 for New Construction Pressure Vessels

2021 ◽  
Author(s):  
Nathan Barkley ◽  
Matt Riley
Author(s):  
Nathan Barkley ◽  
Matt Riley

Abstract For new ASME pressure vessel designs that have a design pressure less than 10,000 psi (70 MPa), it is commonly questioned whether Section VIII, Division 1 or Division 2 should be used as the code of construction. Each code offers specific advantages and disadvantages depending on the specific vessel considered. Further complicating the various considerations is the new Mandatory Appendix 46 of Division 1 which allows the design rules of Division 2 to be used for Division 1 designs. With the various options available, determining the best approach can be challenging and is often more complex than only determining which code provides the thinnest wall thickness. This paper attempts to address many of the typical considerations that determine the use of Division 1 or Division 2 as the code of construction. Items to be considered may include administrative burden, certification process, design margins, design rules, and examination and testing requirements. From the considerations presented, specific comparisons are made between the two divisions with notable differences highlighted. Finally, sample evaluations are presented to illustrate the differences between each code of construction for identical design conditions. Also, material and labor estimates are compiled for each case study to provide a realistic comparison of the expected differential cost between the construction codes.


Author(s):  
Allen Selz ◽  
Daniel R. Sharp

Developed at the request of the US Department of Transportation, Section XII-Transport Tanks, of the ASME Boiler and Pressure Vessel Code addresses rules for the construction and continued service of pressure vessels for the transportation of dangerous goods by road, air, rail, or water. The standard is intended to replace most of the vessel design rules and be referenced in the federal hazardous material regulations, Title 49 of the Code of Federal Regulations (CFR). While the majority of the current rules focus on over-the-road transport, there are rules for portable tanks which can be used in marine applications for the transport of liquefied gases, and for ton tanks used for rail and barge shipping of chlorine and other compressed gases. Rules for non-cryogenic portable tanks are currently provided in Section VIII, Division 2, but will be moved into Section XII. These portable tank requirements should also replace the existing references to the outmoded 1989 edition of ASME Section VIII, Division 1 cited in Title 46 of the CFR. Paper published with permission.


Author(s):  
John J. Aumuller ◽  
Vincent A. Carucci

The ASME Codes and referenced standards provide industry and the public the necessary rules and guidance for the design, fabrication, inspection and pressure testing of pressure equipment. Codes and standards evolve as the underlying technologies, analytical capabilities, materials and joining methods or experiences of designers improve; sometimes competitive pressures may be a consideration. As an illustration, the design margin for unfired pressure vessels has decreased from 5:1 in the earliest ASME Code edition of the early 20th century to the present day margin of 3.5:1 in Section VIII Division 1. Design by analysis methods allow designers to use a 2.4:1 margin for Section VIII Division 2 pressure vessels. Code prohibitions are meant to prevent unsafe use of materials, design methods or fabrication details. Codes also allow the use of designs that have proven themselves in service in so much as they are consistent with mandatory requirements and prohibitions of the Codes. The Codes advise users that not all aspects of construction activities are addressed and these should not be considered prohibited. Where prohibitions are specified, it may not be readily apparent why these prohibitions are specified. The use of “forged bar stock” is an example where use in pressure vessels and for certain components is prohibited by Codes and standards. This paper examines the possible motive for applying this prohibition and whether there is continued technical merit in this prohibition, as presently defined. A potential reason for relaxing this prohibition is that current manufacturing quality and inspection methods may render a general prohibition overly conservative. A recommendation is made to better define the prohibition using a more measurable approach so that higher quality forged billets may be used for a wider range and size of pressure components. Jurisdictions with a regulatory authority may find that the authority is rigorous and literal in applying Code provisions and prohibitions can be particularly difficult to accept when the underlying engineering principles are opaque. This puts designers and users in these jurisdictions at a technical and economic disadvantage. This paper reviews the possible engineering considerations motivating these Code and standard prohibitions and proposes modifications to allow wider Code use of “high quality” forged billet material to reflect some user experiences.


Author(s):  
J Y Zheng ◽  
P Xu ◽  
L Q Wang ◽  
G H Zhu

Flat steel ribbon wound pressure vessels have been adopted by the ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 and Division 2. An excellent safety and service record has been built up in the past 34 years. Based on the interfacial friction model proposed by Zheng [1], a more accurate method for predicting the stresses in a flat steel ribbon wound pressure vessel is offered in this paper, taking account of the axial displacement, the change in the helical winding angle, the interfacial friction between ribbon layers and the effect of lamination. Comparison between experimental results of five test vessels with an inside diameter varying from 350 to 1000 mm, four different helical winding angles (18, 24, 27 and 30°), two width—thickness ratios of the ribbon (20 and 22.86) and results of calculation using the stress formulae available demonstrates that the method in this paper is more accurate and that interfacial friction gives a marked strengthening contribution to the axial strength of the vessel.


Author(s):  
Richard J. Basile ◽  
Clay D. Rodery

Appendix M of Section VIII, Division 1 of the ASME Boiler and Pressure Vessel Code[1] provides rules for the use of isolation (stop) valves between ASME Section VIII Division 1 pressure vessels and their protective pressure relieving device(s). These current rules limit stop valve applications to those that isolate the pressure relief valve for inspection and repair purposes only [M-5(a), M-6], and those systems in which the pressure originates exclusively from an outside source [M-5(b)]. The successful experience of the refining and petrochemical industries in the application and management of full area stop valves between pressure vessels and pressure relief devices suggested that the time was appropriate to review and consider updates to the current Code rules. Such updates would expand the scope of stop valve usage, along with appropriate safeguards to ensure that all pressure vessels are provided with overpressure protection while in operation. This white paper provides a summary of the current Code rules, describes the current practices of the refining and petrochemical industries, and provides an explanation and the technical bases for the Code revisions.


Author(s):  
Daniel T. Peters ◽  
Myles Parr

Abstract The use of high pressure vessels for the purpose of storing gaseous fuels for land based transportation application is becoming common. Fuels such as natural gas and hydrogen are currently being stored at high pressure for use in fueling stations. This paper will investigate the use of various levels of autofrettage in high pressure storage cylinders and its effects on the life of a vessel used for hydrogen storage. Unlike many high-pressure vessels, the life is controlled by fatigue when cycled between a high pressure near the design pressure and a lower pressure due to the emptying of the content of the vessels. There are many misunderstandings regarding the need for cyclic life assessment in storage vessels and the impact that hydrogen has on that life. Some manufacturers are currently producing vessels using ASME Section VIII Division 1 to avoid the requirements for evaluation of cylinders in cyclic service. There are currently rules being considered in all of ASME Section VIII Division 1 and Division 2, and even potentially for Appendix 8 of ASME Section X. Recommendations on updating the ASME codes will be considered in this report.


Author(s):  
Harsh Kumar Baid ◽  
Donald LaBounty ◽  
Amiya Chatterjee

The allowable compressive stresses in pressure vessels can be calculated either from ASME Section VIII Division 1, Paragraph UG-28 vacuum chart method [2] or Code Case 2286 [1]. Code Case 2286 has been incorporated into ASME Section VIII Division 2, Part 5. For Division 1 vessels, the vacuum chart method is a user-friendly tool for determining allowable compressive stress. In this paper, the authors present the development of allowable compressive stress data based on closed-form solutions of Code Case 2286. These closed-form solutions yield exact allowable compressive stress values which are not influenced by any kind of sensitivity. The development presented in the paper is also user-friendly, similar to the vacuum chart, for the determination of allowable compressive stresses. These designs, based on Code Case 2286, are economical without any compromise in the safety of the pressure vessel. Examples are included to demonstrate the results.


Author(s):  
Thomas P. Pastor

Three years ago the major event within Section VIII was the publication of the new Section VIII, Division 2. The development of the new VIII-2 standard dominated Section VIII activity for many years, and a new standard has been well received within the industry. As expected with any new standard, some of the material that was intended to be published in the standard was not ready at the time of publication so numerous revisions have taken place in the last two addenda. This paper will attempt to summarize the major revisions that have taken place in VIII-2 and VIII-1, including a detailed overview of the new Part UIG “Requirements for Pressure Vessels Constructed of Impregnated Graphite”. I have stated in the past that the ASME Boiler and Pressure Vessel Code is a “living and breathing document”, and considering that over 320 revisions were made to VIII-1 and VIII-2 in the past three years, I think I can safely say that the standard is alive and well.


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