Effect of Wake Disturbance Frequency on the Secondary Flow Vortex Structure in a Turbine Blade Cascade

2000 ◽  
Vol 122 (3) ◽  
pp. 606-613 ◽  
Author(s):  
Christopher G. Murawski ◽  
Kambiz Vafai
Keyword(s):  
Flow Visualization ◽  
Secondary Flow ◽  
Turbine Blade ◽  
Vortex Structure ◽  
Leading Edge ◽  
Side Surface ◽  
Suction Side ◽  
Disturbance Frequency ◽  
Flow Frequency ◽  
Flow Vortex

An experimental study of the effect of wake disturbance frequency on the secondary flow vortices in a two-dimensional linear cascade is presented. The flow Reynolds numbers, based on exit velocity and suction side surface length were 25,000, 50,000 and 85,000. Secondary flow was visualized by injecting smoke into the boundary layer and illuminating it with a laser light sheet located at the exit of the cascade. To simulate wakes from upstream blade rows, a set of spanwise cylinders were traversed across the front of the blade row. The flow visualization results with a single wake disturbance reveal that the recovery time of the secondary flow vortex structure decreases as the wake traverse velocity is increased. The results of flow visualization with multiple wakes showed that wake disturbance frequencies below the axial chord flow frequency allowed complete recovery of the secondary flow vortex structure before the next wake encounters the blade leading edge. Wake disturbance frequencies that exceeded the axial chord flow frequency resulted in no observable recovery of the secondary flow vortex structure. Axial chord flow frequency is defined as the axial velocity in the cascade divided by the axial chord length of the turbine blade. [S0098-2202(00)02203-3]

scholarly journals Aerothermal Investigations of Mixing Flow Phenomena in Case of Radially Inclined Ejection Holes at the Leading Edge

1999 ◽  
Author(s):  
Dieter E. Bohn ◽  
Karsten A. Kusterer
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Gas Turbines ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Blade Surface ◽  
Cooling Fluid ◽  
Flow Phenomena ◽  
Vortex Systems

A leading edge cooling configuration is investigated numerically by application of a 3-D conjugate fluid flow and heat transfer solver, CHT-Flow. The code has been developed at the Institute of Steam and Gas Turbines, Aachen University of Technology. It works on the basis of an implicit finite volume method combined with a multi-block technique. The cooling configuration is an axial turbine blade cascade with leading edge ejection through two rows of cooling holes. The rows are located in the vicinity of the stagnation line, one row is on the suction side, the other row is on the pressure side. The cooling holes have a radial ejection angle of 45°. This configuration has been investigated experimentally by other authors and the results have been documented as a test case for numerical calculations of ejection flow phenomena. The numerical domain includes the internal cooling fluid supply, the radially inclined holes and the complete external flow field of the turbine vane in a high resolution grid. Periodic boundary conditions have been used in the radial direction. Thus, end wall effects have been excluded. The numerical investigations focus on the aerothermal mixing process in the cooling jets and the impact on the temperature distribution on the blade surface. The radial ejection angles lead to a fully three dimensional and asymmetric jet flow field. Within a secondary flow analysis it can be shown that complex vortex systems are formed in the ejection holes and in the cooling fluid jets. The secondary flow fields include asymmetric kidney vortex systems with one dominating vortex on the back side of the jets. The numerical and experimental data show a good agreement concerning the vortex development. The phenomena on the suction side and the pressure side are principally the same. It can be found that the jets are barely touching the blade surface as the dominating vortex transports hot gas under the jets. Thus, the cooling efficiency is reduced.

scholarly journals Effects of Tip Clearance Gap and Exit Mach Number on Turbine Blade Tip and Near-Tip Heat Transfer

2013 ◽  
Author(s):  
K. Anto ◽  
S. Xue ◽  
W. F. Ng ◽  
L. J. Zhang ◽  
H. K. Moon
Keyword(s):  
Heat Transfer ◽  
Mach Number ◽  
Turbine Blade ◽  
Leading Edge ◽  
Suction Side ◽  
Tip Clearance ◽  
Pressure Side ◽  
Engine Blade ◽  
Blade Tip ◽  
Exit Mach Number

This study focuses on local heat transfer characteristics on the tip and near-tip regions of a turbine blade with a flat tip, tested under transonic conditions in a stationary, 2-D linear cascade with high freestream turbulence. The experiments were conducted at the Virginia Tech transonic blow-down wind tunnel facility. The effects of tip clearance and exit Mach number on heat transfer distribution were investigated on the tip surface using a transient infrared thermography technique. In addition, thin film gages were used to study similar effects in heat transfer on the near-tip regions at 94% height based on engine blade span of the pressure and suction sides. Surface oil flow visualizations on the blade tip region were carried-out to shed some light on the leakage flow structure. Experiments were performed at three exit Mach numbers of 0.7, 0.85, and 1.05 for two different tip clearances of 0.9% and 1.8% based on turbine blade span. The exit Mach numbers tested correspond to exit Reynolds numbers of 7.6 × 105, 9.0 × 105, and 1.1 × 106 based on blade true chord. The tests were performed with a high freestream turbulence intensity of 12% at the cascade inlet. Results at 0.85 exit Mach showed that an increase in the tip gap clearance from 0.9% to 1.8% translates into a 3% increase in the average heat transfer coefficients on the blade tip surface. At 0.9% tip clearance, an increase in exit Mach number from 0.85 to 1.05 led to a 39% increase in average heat transfer on the tip. High heat transfer was observed on the blade tip surface near the leading edge, and an increase in the tip clearance gap and exit Mach number augmented this near-leading edge tip heat transfer. At 94% of engine blade height on the suction side near the tip, a peak in heat transfer was observed in all test cases at s/C = 0.66, due to the onset of a downstream leakage vortex, originating from the pressure side. An increase in both the tip gap and exit Mach number resulted in an increase, followed by a decrease in the near-tip suction side heat transfer. On the near-tip pressure side, a slight increase in heat transfer was observed with increased tip gap and exit Mach number. In general, the suction side heat transfer is greater than the pressure side heat transfer, as a result of the suction side leakage vortices.

Turbine Blade Platform Film Cooling With Simulated Swirl Purge Flow and Slashface Leakage Conditions

2016 ◽  
Author(s):  
Andrew F. Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Suction Side ◽  
Leakage Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Purge Flow ◽  
Endwall Film Cooling ◽  
Film Cooling Holes

The combined effects of inlet purge flow and the slashface leakage flow on the film cooling effectiveness of a turbine blade platform were studied using the pressure sensitive paint (PSP) technique. Detailed film cooling effectiveness distributions on the endwall were obtained and analyzed. The inlet purge flow was generated by a row of equally-spaced cylindrical injection holes inside a single-tooth generic stator-rotor seal. In addition to the traditional 90 degree (radial outward) injection for the inlet purge flow, injection at a 45 degree angle was adopted to create a circumferential/azimuthal velocity component toward the suction side of the blades, which created a swirl ratio (SR) of 0.6. Discrete cylindrical film cooling holes were arranged to achieve an improved coverage on the endwall. Backward injection was attempted by placing backward injection holes near the pressure side leading edge portion. Slashface leakage flow was simulated by equally-spaced cylindrical injection holes inside a slot. Experiments were done in a five-blade linear cascade with an average turbulence intensity of 10.5%. The inlet and exit Mach numbers were 0.26 and 0.43, respectively. The inlet and exit mainstream Reynolds numbers based on the axial chord length of the blade were 475,000 and 720,000, respectively. The coolant-to-mainstream mass flow ratios (MFR) were varied from 0.5%, 0.75%, to 1% for the inlet purge flow. For the endwall film cooling holes and slashface leakage flow, blowing ratios (M) of 0.5, 1.0, and 1.5 were examined. Coolant-to-mainstream density ratios (DR) that range from 1.0 (close to low temperature experiments) to 1.5 (intermediate DR) and 2.0 (close to engine conditions) were also examined. The results provide the gas turbine engine designers a better insight into improved film cooling hole configurations as well as various parametric effects on endwall film cooling when the inlet (swirl) purge flow and slashface leakage flow were incorporated.

Heat Transfer and Aerodynamics of Turbine Blade Tips in a Linear Cascade

2004 ◽  
Vol 128 (2) ◽  
pp. 300-309 ◽  
Author(s):  
P. J. Newton ◽  
G. D. Lock ◽  
S. K. Krishnababu ◽  
H. P. Hodson ◽  
W. N. Dawes ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Flow Visualization ◽  
Turbine Blade ◽  
Pressure Coefficient ◽  
Suction Side ◽  
Tip Clearance ◽  
Pressure Side ◽  
Linear Cascade ◽  
Side Edge ◽  
High Heat Transfer

Local measurements of the heat transfer coefficient and pressure coefficient were conducted on the tip and near tip region of a generic turbine blade in a five-blade linear cascade. Two tip clearance gaps were used: 1.6% and 2.8% chord. Data was obtained at a Reynolds number of 2.3×105 based on exit velocity and chord. Three different tip geometries were investigated: A flat (plain) tip, a suction-side squealer, and a cavity squealer. The experiments reveal that the flow through the plain gap is dominated by flow separation at the pressure-side edge and that the highest levels of heat transfer are located where the flow reattaches on the tip surface. High heat transfer is also measured at locations where the tip-leakage vortex has impinged onto the suction surface of the aerofoil. The experiments are supported by flow visualization computed using the CFX CFD code which has provided insight into the fluid dynamics within the gap. The suction-side and cavity squealers are shown to reduce the heat transfer in the gap but high levels of heat transfer are associated with locations of impingement, identified using the flow visualization and aerodynamic data. Film cooling is introduced on the plain tip at locations near the pressure-side edge within the separated region and a net heat flux reduction analysis is used to quantify the performance of the successful cooling design.

An Experimental Investigation of Flow Characteristics Downstream of Discrete Film Cooling Holes on Turbine Blade Leading Edge

2011 ◽  
Vol 383-390 ◽  
pp. 5553-5560
Author(s):  
Shao Hua Li ◽  
Hong Wei Qu ◽  
Mei Li Wang ◽  
Ting Ting Guo
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Flow Characteristics ◽  
Leading Edge ◽  
Suction Side ◽  
Wall Region ◽  
Pressure Side ◽  
Blowing Ratio ◽  
Curvature Gradient ◽  
Film Cooling Holes

The gas turbine blade was studied on the condition that the mainstream velocity was 10m/s and the Renolds number based on the chord length of the blade was 160000.The Hot-film anemometer was used to measure the two-dimension speed distribution along the downstream of the film cooling holes on the suction side and the pressure side. The conclusions are as follows: When the blowing ratio of the suction side and the pressure side increasing, the the mainstream and the jet injection mixing center raising. Entrainment flow occurs at the position where the blade surface with great curvature gradient, simultaneously the mixing flow has a wicked adhere to the wall. The velocity gradient of the u direction that on the suction side increase obviously, also the level of the wall adherence is better than the pressure side. With the x/d increasing, the velocity u that on the pressure side gradually become irregularly, also the secondary flow emerged near the wall region where the curvature is great. The blowing ratio on the suction side has a little influence on velocity v than that on the pressure side.

The Impact of Leakage Flow Tangential Velocity on Secondary Losses in a Shrouded Compressor Cascade

2012 ◽  
Author(s):  
J. W. Kim ◽  
J. S. Lee ◽  
S. J. Song ◽  
T. Kim ◽  
H-. W. Shin
Keyword(s):  
Secondary Flow ◽  
Tangential Velocity ◽  
Leading Edge ◽  
Suction Side ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Trailing Edge ◽  
Leading Edge Vortex ◽  
Edge Vortex ◽  
The Impact

Experimental and numerical studies have been performed to investigate the effects of the leakage flow tangential velocity on the secondary flow and aerodynamic loss in an axial compressor cascade with a labyrinth seal. Six selected leakage flow tangential (vy/Uhub = 0.15, 0.25, 0.35, 0.45, 0.55 and 0.65) have been tested. In addition to the classical “secondary” flow, shroud trailing edge vortex and shroud leading edge vortex are examined. The overall loss decreases with increasing leakage flow tangential velocity. Increased leakage flow tangential velocity underturns the hub endwall flows through the blade passage, weakening the suction side hub corner separation. Due to the suction effect of the downstream cavity, increasing leakage flow tangential velocity weakens the shroud trailing edge vortex. Also, increasing leakage flow tangential velocity strengthens the shroud leading edge vortex, weakening the pressure side leg of the horseshoe vortex, and, in turn, the passage vortex. Thus, the overall loss is reduced with increasing leakage flow tangential velocity.

Reduction of Secondary Flow Losses in Turbine Cascades by Leading Edge Modifications at the Endwall

2000 ◽  
Vol 123 (2) ◽  
pp. 207-213 ◽  
Author(s):  
H. Sauer ◽  
R. Mu¨ller ◽  
K. Vogeler
Keyword(s):  
Numerical Analysis ◽  
Secondary Flow ◽  
Leading Edge ◽  
Suction Side ◽  
Side Branch ◽  
Profile Modification ◽  
Flow Losses ◽  
Passage Vortex ◽  
Theoretical Investigations ◽  
Experimental Findings

Experimental results are presented which show the influence on the secondary flow and its losses by a profile modification of the leading edge very close to the endwall. The investigation was carried out with a well-known turbine profile that originally was developed for highly loaded low pressure turbines. The tests were done in a low speed cascade wind tunnel. The geometrical modification was achieved by a local thickness increase; a leading edge endwall bulb. It was expected that this would intensify the suction side branch of the horse-shoe (hs-) vortex with a desirable weakening effect on the passage vortex. The investigated configuration shows a reduction of secondary losses by 2.1 percent points that represents approximately 50 percent of these losses compared to the reference profile. Detailed measurements of the total pressure field behind the cascade are presented for both the reference and the modified profile. The influence of the modified hs-vortex on the overall passage vortex can be clearly seen. The results of a numerical analysis are compared with the experimental findings. A numerical analysis shows that the important details of the experimental findings can be reproduced. Quantitative values are locally different. The theoretical approach taken cannot yet be used for an exact prediction of the loss reduction. However, the analysis of the interaction and the resulting tendencies are considered to be valid. Hence, theoretical investigations as a guideline for the design of a leading edge bulb at the endwall are a valuable tool.

Fracture Analysis of a First Stage Turbine Blade

2010 ◽  
Author(s):  
Reza Ghorbani ◽  
Saeed Asadikouhanjani ◽  
Karsten Kusterer ◽  
Anis Haj Ayed
Keyword(s):  
Crack Propagation ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Service Failure ◽  
Leading Edge ◽  
Suction Side ◽  
Turbine Engines ◽  
Nickel Base Superalloy ◽  
Premature Failure ◽  
The Impact

Blade failures in gas turbine engines often lead to the loss of all downstream stages and it can have a dramatic effect on the availability of the turbine engines. This paper presents the analysis of an in service failure of a first stage gas turbine blade. The premature failure of the blade, made of nickel-base superalloy Inconel 738 LC, occurred after a service life of 8,127 EOH with normal start/stop and caused extensive damage to the unit. Crack growth mechanism has been evaluated based on macroscopic and microscopic observations of the fracture surfaces. Chemical analyses were carried out to identify the possible causes of the failures by examining anomalies in the chemical composition and microstructure analysis through SEM observations. The analysis of the different regions of fracture surface shows that crack propagation is mainly related to fatigue mechanism. Typical fatigue striations could be identified under a homogeneous oxide layer. The crack propagation occurred in the pressure-suction side direction and the initial crack origin is located on the missing part near leading edge area. The impact marks on the first stage leading edge of the blade and the general damage of the turbine give indication that the crack initiation was caused by an impact of a broken piece from first stage vanes or another object of unknown source.

Aerodynamic Blade Row Interactions in an Axial Compressor—Part II: Unsteady Profile Pressure Distribution and Blade Forces

2004 ◽  
Vol 126 (1) ◽  
pp. 45-51 ◽  
Author(s):  
Ronald Mailach ◽  
Konrad Vogeler
Keyword(s):  
Boundary Layer ◽  
Pressure Distribution ◽  
Pressure Sensors ◽  
Stability Limit ◽  
Leading Edge ◽  
Side Surface ◽  
Suction Side ◽  
Experimental Investigations ◽  
Unsteady Pressure ◽  
Blade Row

This two-part paper presents experimental investigations of unsteady aerodynamic blade row interactions in the first stage of the four-stage low-speed research compressor of Dresden. Both the unsteady boundary layer development and the unsteady pressure distribution of the stator blades are investigated for several operating points. The measurements were carried out on pressure side and suction side at midspan. In Part II of the paper the investigations of the unsteady pressure distribution on the stator blades are presented. The experiments were carried out using piezoresistive miniature pressure sensors, which are embedded into the pressure and suction side surface of a single blade. The unsteady pressure distribution on the blade is analyzed for the design point and an operating point near the stability limit. The investigations show that it is strongly influenced by both the incoming wakes and the potential flow field of the downstream rotor blade row. If a disturbance arrives the leading edge or the trailing edge of the blade the pressure changes nearly simultaneously along the blade chord. Thus the unsteady profile pressure distribution is independent of the wake propagation within the blade passage. A phase shift of the reaction on pressure and suction side is observed. The unsteady response of the boundary layer and the profile pressure distribution is compared. Based on the unsteady pressure distribution the unsteady pressure forces of the blades are calculated and discussed.

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