Optimized Realization of Fault-Tolerant Heteropolar Magnetic Bearings

2000 ◽  
Vol 122 (3) ◽  
pp. 209-221 ◽  
Author(s):  
Uhn Joo Na ◽  
Alan Palazzolo
Keyword(s):  
Fault Tolerant ◽  
Load Capacity ◽  
Fault Tolerant Control ◽  
Optimization Method ◽  
Magnetic Bearing ◽  
Magnetic Bearings ◽  
Control Voltage ◽  
Distribution Matrix ◽  
Control Forces ◽  
Multiple Poles

Flux coupling in heteropolar magnetic bearings permits remaining active coils to assume actions of failed coils to produce force resultants identical to the un-failed actuator. This fault-tolerant control usually reduces load capacity because the redistribution of the magnetic flux which compensates for the failed coils leads to premature saturation in the stator or journal. A distribution matrix of voltages which consists of a redefined biasing voltage vector and two control voltage vectors can be optimized in a manner that reduces the peak flux density. An elegant optimization method using the Lagrange multiplier is presented in this paper. The linearized control forces can be realized up to certain combination of 5 poles failed for the 8 pole magnetic bearing. Position stiffness and voltage stiffness are calculated for the fault-tolerant magnetic bearings. Simulations show that fault-tolerant control of the multiple poles failed magnetic bearings with a horizontal flexible rotor can be achieved with reduced load capacity. [S0739-3717(00)01103-X]

Optimized Realization of Fault-Tolerant Heteropolar Magnetic Bearings for Active Vibration Control

1999 ◽  
Author(s):  
Uhn Joo Na ◽  
Alan Palazzolo
Keyword(s):  
Lagrange Multiplier ◽  
Global Minimum ◽  
Fault Tolerant ◽  
Load Capacity ◽  
Active Vibration Control ◽  
Fault Tolerant Control ◽  
Optimization Method ◽  
Magnetic Bearing ◽  
Magnetic Bearings ◽  
Control Voltage

Abstract The nature of coupling in the heteropolar magnetic bearings permits other remaining active coils in the stator to assume actions of the failed coils to produce the same force resultants. This fault-tolerant control usually reduces load capacity because the redistribution of the magnetic flux which compensates for the failed coils leads to premature saturation in the stator or journal. Distribution matrix of voltages which consists of redefined biasing voltage vector and two control voltage vectors can be optimized in the manner that peak flux density is minimized. An elegant optimization method using Lagrange Multiplier is presented in this paper. The redistribution matrices calculated with Lagrange Multiplier method were compared with Maslen and Meeker’s solutions, local minima are guaranteed and also the global minimum can be obtained if an effective global minimum searching algorithm is used. The linearized control forces can be realized up to certain combination of 5 poles failed for the 8 pole magnetic bearing. Position stiffness and voltage stiffness are calculated for the fault-tolerant magnetic bearings. Simulations show that fault-tolerant control of the multiple poles failed magnetic bearings with a horizontal flexible rotor can be stabilized with reduced load capacity.

scholarly journals Development and Experimental Validation of Auxiliary Rolling Bearing Models for Active Magnetic Bearings (AMBs) Applications

2019 ◽  
Vol 2019 ◽  
pp. 1-19 ◽  
Author(s):  
Anna Tangredi ◽  
Enrico Meli ◽  
Andrea Rindi ◽  
Alessandro Ridolfi ◽  
Pierluca D’Adamio ◽  
...  
Keyword(s):  
Load Capacity ◽  
Critical Phenomenon ◽  
Magnetic Bearing ◽  
Design Tool ◽  
Magnetic Bearings ◽  
Active Magnetic Bearing ◽  
Active Magnetic Bearings ◽  
Short Period ◽  
Auxiliary Bearing ◽  
Bearing System

Nowadays, the search for increasing performances in turbomachinery applications has led to a growing utilization of active magnetic bearings (AMBs), which can bring a series of advantages thanks to their features: AMBs allow the machine components to reach higher peripheral speeds; in fact there are no wear and lubrication problems as the contact between bearing surfaces is absent. Furthermore, AMBs characteristic parameters can be controlled via software, optimizing machine dynamics performances. However, active magnetic bearings present some peculiarities, as they have lower load capacity than the most commonly used rolling and hydrodynamic bearings, and they need an energy source; for these reasons, in case of AMBs overload or breakdown, an auxiliary bearing system is required to support the rotor during such landing events. During the turbomachine design process, it is fundamental to appropriately choose the auxiliary bearing type and characteristics, because such components have to resist to the rotor impact; so, a supporting design tool based on accurate and efficient models of auxiliary bearings is very useful for the design integration of the Active Magnetic Bearing System into the machine. This paper presents an innovative model to accurately describe the mechanical behavior of a complete rotor-dynamic system composed of a rotor equipped with two auxiliary rolling bearings. The model, developed and experimentally validated in collaboration with Baker Hughes a GE company (providing the test case and the experimental data), is able to reproduce the key physical phenomena experimentally observed; in particular, the most critical phenomenon noted during repeated experimental combined landing tests is the rotor forward whirl, which occurs in case of high friction conditions and greatly influences the whole system behavior. In order to carefully study some special phenomena like rotor coast down on landing bearings (which requires long period of time to evolve and involves many bodies and degrees of freedom) or other particular events like impacts (which occur in a short period of time), a compromise between accuracy of the results and numerical efficiency has been pursued. Some of the elements of the proposed model have been previously introduced in literature; however the present work proposes some new features of interest. For example, the lateral and the axial models have been properly coupled in order to correctly reproduce the effects observed during the experimental tests and a very important system element, the landing bearing compliant suspension, has been properly modelled to more accurately describe its elastic and damping effects on the system. Furthermore, the model is also useful to characterize the frequencies related to the rotor forward whirl motion.

An Accurate Linearization of Electromagnetic Force of Heteropolar Magnetic Bearings With Redundant Structures

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Cheng Xin ◽  
Cheng Baixin ◽  
Liu Han ◽  
Allen G. M
Keyword(s):  
Current Distribution ◽  
Electromagnetic Force ◽  
High Performance ◽  
Fault Tolerant ◽  
Taylor Series Expansion ◽  
Magnetic Bearings ◽  
Optimization Approach ◽  
Rotor Position ◽  
Distribution Matrix ◽  
Emf Model

Abstract Fault tolerance is one of the practical and effective approaches to improve the reliability of magnetic bearings. The linearization of the electromagnetic force (EMF) from the redundant structures is the crucial basis of the design of a fault-tolerant controller. In this paper, we propose an accurate linearization approach for the heteropolar magnetic bearings with redundant structures by solving the Taylor series expansion equation of the current distribution matrix (W) in the nonequilibrium position and introducing a set of displacement compensation matrices to establish a unified accurate EMF model including the controlled current and rotor position. The proposed approach can effectively decrease the EMF error between the actual physical model and the linearized model compared with the existing methods for the consideration of the rotor position. Moreover, the solutions of the current distribution matrix and the relevant optimization approach have been presented on the basis of the proposed approach to help to design a high-performance fault-tolerant controller in the entire rotor displacement range. The numerical results demonstrated the noticeable accuracy advantages of the proposed EMF model.

Hybrid (hydrodynamic + permanent magnetic) journal bearings

2007 ◽  
Vol 221 (8) ◽  
pp. 881-891 ◽  
Author(s):  
H Hirani ◽  
P Samanta
Keyword(s):  
Permanent Magnets ◽  
Load Capacity ◽  
Rapid Development ◽  
Experimental Studies ◽  
Radial Force ◽  
Magnetic Bearing ◽  
Magnetic Bearings ◽  
Axial Thrust ◽  
Hydrodynamic Bearing ◽  
Load Carrying

Survey of patents on bearings indicates the maturity of hydrodynamic and rapid development of magnetic bearings. Active magnetic bearings are costlier compared with permanent magnetic bearings. To understand the performance characteristics of permanent magnetic bearings, an experimental setup has been developed. Experimental studies on radial permanent magnetic bearings demonstrated the drawbacks, such as high axial thrust and low load capacity. This has led the authors to hybridize the permanent magnet with hydrodynamic technology and to explore the possibility of achieving the low starting torque of a permanent magnetic bearing and the medium to high load carrying capacity of a hydrodynamic bearing in a single bearing arrangement. Simulation is carried out in order to reduce axial force-effect and enhance the radial force supported by the permanent magnetic bearing. Results of simulation on permanent magnetic bearing have been compared with that of published research papers. Finally an algorithm has been developed to investigate the coupling of forces generated by permanent magnets and hydrodynamic actions. Results of load sharing have been reported. The experimentally measured displacements of the shaft running at 500, 2000, and 3000 r/min have been plotted. The effect of hydrodynamics on shaft orbit has been illustrated.

scholarly journals High Temperature, Permanent Magnet Biased, Fault Tolerant, Homopolar Magnetic Bearing Development

2008 ◽  
Author(s):  
Alan Palazzolo ◽  
Randall Tucker ◽  
Andrew Kenny ◽  
Kyung-Dae Kang ◽  
Varun Ghandi ◽  
...  
Keyword(s):  
High Temperature ◽  
Design Methodology ◽  
Permanent Magnets ◽  
Fault Tolerant ◽  
State Of The Art ◽  
Magnetic Bearing ◽  
Test Results ◽  
Test Rig ◽  
Control Forces ◽  
Good Agreement

This paper summarizes the development of a magnetic bearing designed to operate at 1,000F. A novel feature of this high temperature magnetic bearing is its homopolar construction which incorporates state of the art high temperature, 1,000F, permanent magnets. A second feature is its fault tolerance capability which provides the desired control forces with over one-half of the coils failed. The construction and design methodology of the bearing is outlined and test results are shown. The agreement between a 3D finite element, magnetic field based prediction for force is shown to be in good agreement with predictions at room and high temperature. A 5 axis test rig will be complete soon to provide a means to test the magnetic bearings at high temperature and speed.

Self-Sensing in Fault Tolerant Magnetic Bearings

1999 ◽  
Author(s):  
Dominick Montie ◽  
Eric Maslen
Keyword(s):  
Measurement Accuracy ◽  
Fault Tolerant ◽  
Failure Mechanisms ◽  
Magnetic Bearing ◽  
Magnetic Bearings ◽  
Position Measurement ◽  
Sensors And Actuators ◽  
Convergence Control ◽  
Fault Tolerant Systems ◽  
Fault State

Several schemes have recently been proposed for achieving either fault tolerance or self-sensing in magnetic bearings. The present work describes the fundamental connection between ability to actuate and ability to sense in a partially failed magnetic bearing system. This relationship is then exploited to construct a self-sensing scheme which operates in the presence of detectable actuator or amplifier faults. Such an approach is advantageous in fault tolerant systems because it reduces or eliminates the need to address potential independent failure mechanisms in sensors and actuators. Based on a model reference parameter estimation mechanism, the self-sensing scheme is shown to provide acceptable position measurement accuracy and bandwidth under various actuator/amplifier faults which are actuator tolerable. Estimates of increase in noise floor and loss of bandwidth under fault conditions are provided. The issue of estimator convergence under fault conditions is examined in detail with comments on implementation complexity arising from scheduling convergence control on fault state.

scholarly journals Design and Implementation of a Fault-Tolerant Magnetic Bearing System for MSCMG

2013 ◽  
Vol 2013 ◽  
pp. 1-12 ◽  
Author(s):  
Enqiong Tang ◽  
Bangcheng Han
Keyword(s):  
High Speed ◽  
Fault Tolerant ◽  
Control Strategies ◽  
Load Capacity ◽  
Maximum Load ◽  
Magnetic Bearing ◽  
Before And After ◽  
Key Factor ◽  
Gyroscopic Coupling ◽  
Bearing System

The magnetically suspended control moment gyros (MSCMGs) are complex system with multivariable, nonlinear, and strongly gyroscopic coupling. Therefore, its reliability is a key factor to determine whether it can be widely used in spacecraft. Fault-tolerant magnetic bearing systems have been proposed so that the system can operate normally in spite of some faults in the system. However, the conventional magnetic bearing and fault-tolerant control strategies are not suitable for the MSCMGs because of the moving-gimbal effects and requirement of the maximum load capacity after failure. A novel fault-tolerant magnetic bearing system which has low power loss and good robust performances to reject the moving-gimbal effects is presented in this paper. Moreover, its maximum load capacity is unchanged before and after failure. In addition, the compensation filters are designed to improve the bandwidth of the amplifiers so that the nutation stability of the high-speed rotor cannot be affected by the increasing of the coil currents. The experimental results show the effectiveness and superiority of the proposed fault-tolerant system.

Fault detection and tolerance in synchronous vibration control of rotor—magnetic bearing systems

2001 ◽  
Vol 215 (12) ◽  
pp. 1401-1416 ◽  
Author(s):  
M N Sahinkaya ◽  
M O T Cole ◽  
C R Burrows
Keyword(s):  
Vibration Control ◽  
Magnetic Bearing ◽  
Open Loop ◽  
Magnetic Bearings ◽  
Control Technique ◽  
Effective Control ◽  
System Response ◽  
Rotor Support ◽  
Measured System ◽  
Control Forces

The use of magnetic bearings in rotating machinery provides contact-free rotor support, and allows vibration control using both closed-loop and open-loop strategies. One of the simplest and most effective methods to reduce synchronous lateral vibration when using magnetic bearings is through an open-loop adaptive control technique, in which the amplitude and phase of synchronous magnetic control forces are adjusted automatically to minimize the measured vibrations along the rotor. However, transducer malfunction, or faults in the signal-processing channels, may cause the controller to adapt incorrectly, with unwanted and possibly catastrophic effects. It is shown that an extension to the control strategy, which utilizes the variances of the measured system response and identified parameters, enables the faults to be detected and accounted for so that a modified control action can achieve continued and effective control of the synchronous vibration. The approach is extended further to identify changes in external factors, such as unbalance and rotor dynamics. Various faults and perturbations are examined experimentally, and the ability of the controller to detect and compensate for these changes is demonstrated.

Fault Tolerant Magnetic Bearings

1999 ◽  
Vol 121 (3) ◽  
pp. 504-508 ◽  
Author(s):  
E. H. Maslen ◽  
C. K. Sortore ◽  
G. T. Gillies ◽  
R. D. Williams ◽  
S. J. Fedigan ◽  
...  
Keyword(s):  
Fault Tolerance ◽  
High Speed ◽  
Fault Tolerant ◽  
High Capacity ◽  
Magnetic Bearing ◽  
Magnetic Bearings ◽  
Flexible Rotor ◽  
Variable Reluctance ◽  
Modular Redundancy ◽  
Bearing System

A fault tolerant magnetic bearing system was developed and demonstrated on a large flexible-rotor test rig. The bearing system comprises a high speed, fault tolerant digital controller, three high capacity radial magnetic bearings, one thrust bearing, conventional variable reluctance position sensors, and an array of commercial switching amplifiers. Controller fault tolerance is achieved through a very high speed voting mechanism which implements triple modular redundancy with a powered spare CPU, thereby permitting failure of up to three CPU modules without system failure. Amplifier/cabling/coil fault tolerance is achieved by using a separate power amplifier for each bearing coil and permitting amplifier reconfiguration by the controller upon detection of faults. This allows hot replacement of failed amplifiers without any system degradation and without providing any excess amplifier kVA capacity over the nominal system requirement. Implemented on a large (2440 mm in length) flexible rotor, the system shows excellent rejection of faults including the failure of three CPUs as well as failure of two adjacent amplifiers (or cabling) controlling an entire stator quadrant.

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