A Generalized Traction Curve for EHL Contacts

2000 ◽  
Vol 123 (2) ◽  
pp. 248-253 ◽  
Author(s):  
B. Jacod ◽  
C. H. Venner ◽  
P. M. Lugt

In this paper the subject of friction prediction is revisited, with the aim of obtaining a general formula predicting the coefficient of friction over a wide range of operating conditions. By means of full numerical simulations of the smooth isothermal elliptic contact, and assuming an Eyring non-Newtonian behavior, the coefficient of friction is computed for a wide range of operating conditions. It is shown that with respect to sliding friction, all results can be presented on a single generalized friction curve relating a reduced coefficient of friction to a characteristic nondimensional shear stress. Finally, it is shown that some measured data presented in the literature when presented in terms of the derived parameters closely follow the derived behavior, which provides a validation of the theoretical results.

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4217
Author(s):  
Üsame Ali Usca ◽  
Mahir Uzun ◽  
Mustafa Kuntoğlu ◽  
Serhat Şap ◽  
Khaled Giasin ◽  
...  

Tribological properties of engineering components are a key issue due to their effect on the operational performance factors such as wear, surface characteristics, service life and in situ behavior. Thus, for better component quality, process parameters have major importance, especially for metal matrix composites (MMCs), which are a special class of materials used in a wide range of engineering applications including but not limited to structural, automotive and aeronautics. This paper deals with the tribological behavior of Cu-B-CrC composites (Cu-main matrix, B-CrC-reinforcement by 0, 2.5, 5 and 7.5 wt.%). The tribological characteristics investigated in this study are the coefficient of friction, wear rate and weight loss. For this purpose, four levels of sliding distance (1000, 1500, 2000 and 2500 m) and four levels of applied load (10, 15, 20 and 25 N) were used. In addition, two levels of sliding velocity (1 and 1.5 m/s), two levels of sintering time (1 and 2 h) and two sintering temperatures (1000 and 1050 °C) were used. Taguchi’s L16 orthogonal array was used to statistically analyze the aforementioned input parameters and to determine their best levels which give the desired values for the analyzed tribological characteristics. The results were analyzed by statistical analysis, optimization and 3D surface plots. Accordingly, it was determined that the most effective factor for wear rate, weight loss and friction coefficients is the contribution rate. According to signal-to-noise ratios, optimum solutions can be sorted as: the highest levels of parameters except for applied load and reinforcement ratio (2500 m, 10 N, 1.5 m/s, 2 h, 1050 °C and 0 wt.%) for wear rate, certain levels of all parameters (1000 m, 10 N, 1.5 m/s, 2 h, 1050 °C and 2.5 wt.%) for weight loss and 1000 m, 15 N, 1 m/s, 1 h, 1000 °C and 0 wt.% for the coefficient of friction. The comprehensive analysis of findings has practical significance and provides valuable information for a composite material from the production phase to the actual working conditions.


Author(s):  
K. Miyoshi ◽  
K. W. Street ◽  
R. L. Vander Wal ◽  
R. Andrews ◽  
David Jacques ◽  
...  

To evaluate recently developed aligned multiwalled carbon nanotubes (MWNTs) and dispersed MWNTs for solid lubrication applications, unidirectional sliding friction experiments were conducted with 440C stainless steel balls and hemispherical alumina-yttria stabilized zirconia pins in sliding contact with the MWNTs deposited on quartz disks in air and in vacuum. The results indicate that MWNTs have superior solid lubrication friction properties and endurance lives in air and vacuum under dry conditions. The coefficient of friction of the dispersed MWNTs is close to 0.05 and 0.009 in air and in vacuum, respectively, showing good dry lubricating ability. The wear life of MWNTs exceeds 1 million passes in both air and vacuum showing good durability. In general, the low coefficient of friction can be attributed to the combination of the transferred, agglomerated patches of MWNTs on the counterpart ball or pin surfaces and the presence of tubular MWNTs at interfaces.


Micromachines ◽  
2019 ◽  
Vol 10 (7) ◽  
pp. 448 ◽  
Author(s):  
Jichun Xing ◽  
Huajun Li ◽  
Dechun Liu

Tactile feedback technology has important development prospects in interactive technology. In order to enrich the tactile sense of haptic devices under simple control, a piezoelectric haptic feedback device is proposed. The piezoelectric tactile feedback device can realize tactile changes in different excitation voltage amplitudes, different excitation frequencies, and different directions through the ciliary body structure. The principle of the anisotropic vibration of the ciliary body structure was analyzed here, and a tactile model was established. The equivalent friction coefficient under full-coverage and local-coverage of the skin of the touch beam was deduced and solved. The effect of system parameters on the friction coefficient was analyzed. The results showed that in the full-coverage, the tactile effect is mainly affected by the proportion of the same directional ciliary bodies and the excitation frequency. The larger the proportion of the same direction ciliary body is, the smaller the coefficient of friction is. The larger the excitation frequency is, the greater the coefficient of friction is. In the local-coverage, the tactile effect is mainly affected by the touch position and voltage amplitude. When changing the touch pressure, it has a certain effect on the change of touch, but it is relatively weak. The experiment on the sliding friction of a cantilever touch beam and the experiment of human factor were conducted. The experimental results of the sliding friction experiment are basically consistent with the theoretical calculations. In the human factor experiment, the effects of haptic regulation are mainly affected by voltage or structure of the ciliary bodies.


The friction behaviour of iron and Fe-Cr alloys in unidirectional and reciprocating sliding motions at 293 K has been examined in oxygen of controlled partial pressure. During sliding, a progressive decrease in coefficient of friction accompanies the development of compacted oxide films on the metal surfaces, eventually resulting in a steady value of about 0.6 when almost complete oxide coverage is attained. This is achieved more rapidly at higher oxygen partial pressures. A model to account for the experimental observations is proposed, based on the growth of oxide on the clean metal surfaces and metal wear particles between each wear traversal and the removal of that oxide during the subsequent traversal. The oxidized debris is fragmented further and compacted on to the metal surfaces to form a layer of nominally constant thickness, the area of which increases progressively with the number of sliding traversals. The model relates the coefficient of friction to the area of compacted oxide in terms of several interfacial metal, oxide and metal-oxide parameters. The importance of some of these parameters on the frictional behaviour is discussed in light of the experimental observations.


2003 ◽  
Vol 125 (4) ◽  
pp. 739-746 ◽  
Author(s):  
B. Jacod ◽  
C. H. Venner ◽  
P. M. Lugt

A previous study of the behavior of friction in EHL contacts for the case of Eyring lubricant behavior resulted in a friction mastercurve. In this paper the same approach is applied to the case of limiting shear stress behavior. By means of numerical simulations the friction coefficient has been computed for a wide range of operating conditions and contact geometries. It is shown that the same two parameters that were found in the Eyring study, a characteristic shear stress, and a reduced coefficient of friction, also govern the behavior of the friction for the case of limiting shear stress models. When the calculated traction data is plotted as a function of these two parameters all results for different cases lie close to a single curve. Experimentally measured traction data is used to validate the observed behavior. Finally, the equations of the mastercurves for both types of rheological model are compared resulting in a relation between the Eyring stress τ0 and the limiting shear stress τL.


2016 ◽  
Vol 37 (3) ◽  
pp. 230-236 ◽  
Author(s):  
Yu. Yu. Osenin ◽  
Douma Mansur Al-Makhdi ◽  
Yu. I. Osenin ◽  
O. V. Sergienko ◽  
I. I. Sosnov ◽  
...  

1989 ◽  
Vol 111 (2) ◽  
pp. 386-390 ◽  
Author(s):  
Yufeng Li ◽  
Ali Seireg

This paper deals with the development of a dimensionless empirical formula for calculating the coefficient of friction in sliding-rolling steel on steel contacts under different operating conditions in the thermal regime. The effect of lubrication, surface roughness, and surface coating on friction are considered. The formula shows excellent correlation with the experimental tests conducted by many investigators and provides a unified relationship for all the published data.


1958 ◽  
Vol 36 (5) ◽  
pp. 599-610 ◽  
Author(s):  
C. D. Niven

The friction on ice of some small inflated rubber tires was measured on a turntable in a cold room. When rolling-friction force was plotted against load, the relation was either linear or slightly curved away from the load axis; such curvature implies that Thirion's Law does not hold for rolling friction. On the other hand when sliding-friction force was plotted against load the curvature was toward the load axis as would be expected if Thirion's Law applied. The coefficient of friction can go as low as 0.01 or even lower for a hard-pumped tire when the temperature is near 0 °C, but at −1 °C. rolling friction on dry ice is quite appreciable. The results refer only to measurements at very slow speed.


2021 ◽  
Author(s):  
Joseba Cillaurren ◽  
Lander Galdos ◽  
Mario Sanchez ◽  
Alaitz Zabala ◽  
Eneko Saenz de Argandoña ◽  
...  

In the last few years many efforts have been carried out in order to better understand what the real contact between material and tools is. Based on the better understanding new friction models have been developed which have allowed process designers to improve numerical results in terms of component viability and geometrical accuracy. The new models define the coefficient of friction depending on different process parameters such as the contact pressure, the sliding velocity, the material strain, and the tool temperature. Many examples of the improvements achieved, both at laboratory scale and at industrial scale, can be found in the recent literature. However, in each of the examples found in the literature, different ranges of the variables affecting the coefficient of friction are covered depending on the component analysed and the material used to produce such component. The present work statistically analyses the contact pressure and sliding velocity ranges achieved during numerical simulation (FEM) of sheet metal forming processes. Nineteen different industrial components representing a high variety of shapes have been studied to cover a wide range of casuistic. The contact pressure and sliding velocity corresponding to typical areas of the tooling have been analysed though numerical simulation in each case. This study identifies the ranges of contact-pressure and sliding velocities occurring in sheet metal forming aimed to set the characterization range for future friction studies.


Author(s):  
Palash Roy Choudhury ◽  
Korimilli Eswar Prasad ◽  
John K. Schueller ◽  
Abhijit Bhattacharyya

Tribological characteristics of boron modified as-cast Ti6Al4V alloys are not very well known, but these alloys enjoy improved as-cast mechanical properties and favourable manufacturing economy. Experimental results are reported here for the effects of sliding speed and normal load on the wear rate and the coefficient of friction in dry sliding of these alloys on hardened EN 31 steel. Alloys having 0%, 0.30%, and 0.55% boron by weight were tested. A full factorial experiment assessed the effects of boron content, speed, and load on wear and friction. Interactions between speed and load were found to be statistically significant in influencing the wear rate and the coefficient of friction. Regression models are developed to predict the wear rate and coefficient of friction responses. The developed contour plots can assist designers in choosing operating conditions when selecting these alloys even if the wear mechanisms are unknown. Evidence shows that the wear resistance of Ti6Al4V can be improved by boron addition, and wear regimes are sensitive to boron content.


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