Manufacturing Modeling of Three-Dimensional Resin Injection Pultrusion Process Control Parameters for Polyester/Glass Rovings Composites

2006 ◽  
Vol 129 (1) ◽  
pp. 143-156 ◽  
Author(s):  
A. L. Jeswani ◽  
J. A. Roux
Keyword(s):  
Process Parameters ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Fiber Reinforcement ◽  
Resin Flow ◽  
Molding Process ◽  
Fiber Volume ◽  
Liquid Resin ◽  
Pultrusion Process ◽  
The Impact

Pultrusion, sometimes referred to as continuous resin transfer molding process, is a continuous, cost-effective method for manufacturing composite materials with constant cross sections (such as rod stock, beams, channels, and tubing). The objective of this study is to improve the fiber reinforcement wetout and thus the quality of the pultruded part in the injection pultrusion process. The complete wetout of the dry reinforcement by the liquid resin depends on various design and process parameters. The process parameters modeled in this study are fiber pull speed, fiber volume fraction, and viscosity of the resin. In the present work, a three-dimensional finite volume technique is employed to simulate the liquid resin flow through the fiber reinforcement in the injection pultrusion process. The numerical model simulates the flow of polyester resin through the glass rovings and predicts the impact of the process parameters on wetout, resin pressure field, and resin velocity field. The location of the liquid resin flow front has been predicted for an injection slot as well as for five discrete injection ports.

VARTM Process Improvement for Repeatable and Improved Mechanical Properties of Composite Laminates

2009 ◽  
Author(s):  
Sanjay Sharma ◽  
Dennis A. Siginer
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Composite Laminates ◽  
Volume Fraction ◽  
Void Content ◽  
Molding Process ◽  
Fiber Volume ◽  
The Impact ◽  
Vartm Process

Quality of laminates produced by Seeman Composite Resin Infusion Molding Process (SCRIMP) is studied by comparing their Fiber Volume fraction and void content. SCRIMP is a variant of Vacuum Assisted Resin Transfer Molding (VARTM). Manufacturing process parameters are then identified and varied to study the impact on mechanical properties of laminated composites. Modification to SCRIMP is carried out by infusing the resin under additional pressure. Optimal process parameters for this modified SCRIMP process are suggested to yield laminates that are repeatable and consistent in quality. Void content is reduced in the composite laminates by altering the vacuum pressure level. Thickness gradient commonly found in SCRIMP processed laminates is eliminated by allowing longer de-bulking time. Final laminate quality is measured using ASTM standardized mechanical testing.

Prediction of internal geometry and tensile behavior of 3D woven solid structures by mathematical coding

2021 ◽  
pp. 152808372110013
Author(s):  
Vivek R Jayan ◽  
Lekhani Tripathi ◽  
Promoda Kumar Behera ◽  
Michal Petru ◽  
BK Behera
Keyword(s):  
Volume Fraction ◽  
Three Dimensional ◽  
Areal Density ◽  
Woven Fabrics ◽  
Tensile Behavior ◽  
Geometrical Parameters ◽  
Fiber Volume ◽  
Acceptable Error ◽  
Internal Geometry ◽  
Unit Cells

The internal geometry of composite material is one of the most important factors that influence its performance and service life. A new approach is proposed for the prediction of internal geometry and tensile behavior of the 3 D (three dimensional) woven fabrics by creating the unit cell using mathematical coding. In many technical applications, textile materials are subjected to rates of loading or straining that may be much greater in magnitude than the regular household applications of these materials. The main aim of this study is to provide a generalized method for all the structures. By mathematical coding, unit cells of 3 D woven orthogonal, warp interlock and angle interlock structures have been created. The study then focuses on developing code to analyze the geometrical parameters of the fabric like fabric thickness, areal density, and fiber volume fraction. Then, the tensile behavior of the coded 3 D structures is studied in Ansys platform and the results are compared with experimental values for authentication of geometrical parameters as well as for tensile behavior. The results show that the mathematical coding approach is a more efficient modeling technique with an acceptable error percentage.

An advanced geometrical model for laminated woven fabrics using Lamé exponents with enhanced accuracy

2017 ◽  
Vol 52 (11) ◽  
pp. 1443-1455
Author(s):  
Mike Mühlstädt ◽  
Wolfgang Seifert ◽  
Matthias ML Arras ◽  
Stefan Maenz ◽  
Klaus D Jandt ◽  
...  
Keyword(s):  
High Performance ◽  
Volume Fraction ◽  
Level Structure ◽  
Three Dimensional ◽  
Geometrical Model ◽  
Woven Fabrics ◽  
Fiber Volume ◽  
Meso Level ◽  
Precise Prediction ◽  
Microscopy Images

Three-dimensional stiffness tensors of laminated woven fabrics used in high-performance composites need precise prediction. To enhance the accuracy in three-dimensional stiffness tensor prediction, the fabric’s architecture must be precisely modeled. We tested the hypotheses that: (i) an advanced geometrical model describes the meso-level structure of different fabrics with a precision higher than established models, (ii) the deviation between predicted and experimentally determined mean fiber-volume fraction ( cf) of laminates is below 5%. Laminates of different cf and fabrics were manufactured by resin transfer molding. The laminates’ meso-level structure was determined by analyzing scanning electron microscopy images. The prediction of the laminates’ cf was improved by up to 5.1 vol% ([Formula: see text]%) compared to established models. The effect of the advanced geometrical model on the prediction of the laminate’s in-plane stiffness was shown by applying a simple mechanical model. Applying an advanced geometrical model may lead to more accurate simulations of parts for example in automotive and aircraft.

Effect of surface density and fiber length on the porosity and permeability of nonwoven flax reinforcement

2017 ◽  
Vol 88 (15) ◽  
pp. 1776-1787 ◽  
Author(s):  
Mohamed Habibi ◽  
Édu Ruiz ◽  
Gilbert Lebrun ◽  
Luc Laperrière
Keyword(s):  
Pore Size ◽  
Surface Density ◽  
Fiber Length ◽  
Natural Fiber ◽  
Volume Fraction ◽  
Short Fiber ◽  
Fiber Volume ◽  
Fibrous Network ◽  
Porosity And Permeability ◽  
The Impact

This paper presents an experimental study and modeling of the influence of surface density and fiber length on the permeability of novel nonwoven flax fiber manufactured by the paper making process. Firstly, the relation between surface density, fiber lengths and pore size distribution measured with a porometer capillary instrument is reported in this study. The results show that higher surface density gives a denser fibrous network with a low porosity rate and longer fiber decreases the total number of fibers and increases the pore size for a given surface density. A liquid permeability study was then carried out to identify the impact of surface density, short fiber length and fiber volume fraction on in-plane impregnation of the reinforcement. Permeability was found to be inversely proportional to the reinforcement of surface density. In contrast, an increase of the fiber length increases the in-plane permeability of the reinforcement. Finally, a mathematical modeling is proposed to predict the permeability behavior of these innovative natural fiber webs.

Shear strength of reinforced concrete beams with a fiber concrete matrix

2006 ◽  
Vol 33 (6) ◽  
pp. 726-734 ◽  
Author(s):  
Fariborz Majdzadeh ◽  
Sayed Mohamad Soleimani ◽  
Nemkumar Banthia
Keyword(s):  
Shear Strength ◽  
Reinforced Concrete ◽  
Fiber Volume Fraction ◽  
Volume Fraction ◽  
Fiber Reinforcement ◽  
Shear Capacity ◽  
Fiber Reinforced Concrete ◽  
Rc Beams ◽  
Fiber Reinforced ◽  
Fiber Volume

The purpose of this study was to investigate the influence of fiber reinforcement on the shear capacity of reinforced concrete (RC) beams. Both steel and synthetic fibers at variable volume fractions were investigated. Two series of tests were performed: structural tests, where RC beams were tested to failure under an applied four-point load; and materials tests, where companion fiber-reinforced concrete (FRC) prisms were tested under direct shear to obtain material properties such as shear strength and shear toughness. FRC test results indicated an almost linear increase in the shear strength of concrete with an increase in the fiber volume fraction. Fiber reinforcement enhanced the shear load capacity and shear deformation capacity of RC beams, but 1% fiber volume fraction was seen as optimal; no benefits were noted when the fiber volume fraction was increased beyond 1%. Finally, an equation is proposed to predict the shear capacity of RC beams.Key words: shear strength, fiber-reinforced concrete, RC beam, stirrups, energy absorption capacity, steel fiber, synthetic fiber.

An Analytical and Experimental Study of Strength and Failure Behavior of Plain Weave Composites

1998 ◽  
Vol 32 (1) ◽  
pp. 2-30 ◽  
Author(s):  
Makoto Ito ◽  
Tsu-Wei Chou
Keyword(s):  
Volume Fraction ◽  
Random Phase ◽  
Three Dimensional ◽  
Tensile Tests ◽  
Packing Fraction ◽  
Failure Behavior ◽  
Fiber Volume ◽  
Laminate Composites ◽  
Plain Weave ◽  
Geometrical Characteristics

This paper analyzes the strengxth and failure behavior of plain weave composites. First, the geometrical characteristics of yarn shape, laminate stacking configuration, fiber volume fraction, and yarn packing fraction are investigated using three-dimensional geometrical models. Based on the geometrical characteristics, iso-strain approach is developed to predict elastic properties, stress distributions, and strengths under tensile loading. The laminate stacking configuration and fabric waviness ratio have significant influence on the composite failure behavior. Specimens of iso-phase, out-of-phase and random-phase laminate composites are prepared. The mathematical models developed are evaluated by microscopic observation and tensile tests.

Resin Infusion of Triaxially Braided Preforms With Through-the-Thickness Reinforcement

2001 ◽  
Author(s):  
Jay R. Sayre ◽  
Alfred C. Loos
Keyword(s):  
Composite Structures ◽  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Element Model ◽  
Manufacturing Cost ◽  
Fiber Volume ◽  
Resin Infusion ◽  
Infiltration Process ◽  
High Fiber

Abstract Vacuum assisted resin transfer molding (VARTM) has shown potential to significantly reduce the manufacturing cost of high-performance aerospace composite structures. In this investigation, high fiber volume fraction, triaxially braided preforms with through-the-thickness stitching were successfully resin infiltrated by the VARTM process. The preforms, resin infiltrated with three different resin systems, produced cured composites that were fully wet-out and void free. A three-dimensional finite element model was used to simulation resin infusion into the preforms. The predicted flow patterns agreed well with the flow pattern observed during the infiltration process. The total infiltration times calculated using the model compared well with the measured times.

Pressurized Infusion: A New and Improved Liquid Composite Molding Process

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
M. Akif Yalcinkaya ◽  
Gorkem E. Guloglu ◽  
Maya Pishvar ◽  
Mehrad Amirkhosravi ◽  
E. Murat Sozer ◽  
...  
Keyword(s):  
Spatial Distribution ◽  
Composite Laminates ◽  
Fiber Volume Fraction ◽  
Volume Fraction ◽  
Compaction Pressure ◽  
External Pressure ◽  
Void Content ◽  
Liquid Composite Molding ◽  
Molding Process ◽  
Fiber Volume

Vacuum-assisted resin transfer molding (VARTM) has several inherent shortcomings such as long mold filling times, low fiber volume fraction, and high void content in fabricated laminates. These problems in VARTM mainly arise from the limited compaction of the laminate and low resin pressure. Pressurized infusion (PI) molding introduced in this paper overcomes these disadvantages by (i) applying high compaction pressure on the laminate by an external pressure chamber placed on the mold and (ii) increasing the resin pressure by pressurizing the inlet resin reservoir. The effectiveness of PI molding was verified by fabricating composite laminates at various levels of chamber and inlet pressures and investigating the effect of these parameters on the fill time, fiber volume fraction, and void content. Furthermore, spatial distribution of voids was characterized by employing a unique method, which uses a flatbed scanner to capture the high-resolution planar scan of the fabricated laminates. The results revealed that PI molding reduced fill time by 45%, increased fiber volume fraction by 16%, reduced void content by 98%, improved short beam shear (SBS) strength by 14%, and yielded uniform spatial distribution of voids compared to those obtained by conventional VARTM.

Permeability Calculations in Three-Dimensional Fiber Networks

2008 ◽  
Author(s):  
T. Stylianopoulos ◽  
A. Yeckel ◽  
J. J. Derby ◽  
X. J. Luo ◽  
M. S. Shephard ◽  
...  
Keyword(s):  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Volume Averaging ◽  
Creeping Flow ◽  
Fibrous Media ◽  
Fiber Volume ◽  
Fiber Networks ◽  
Flow Through ◽  
High Performance Computers

The study of creeping flow in fibrous media is of considerable interest in many biological and biomedical applications. There is little work, however, on permeability calculations in three-dimensional random networks. Computational power is now sufficient to calculate permeabilities directly by constructing artificial fiber networks and simulating flow through them. Even with today’s high-performance computers, however, such an approach would be infeasible for large simulations. It is therefore necessary to develop a correlation based on fiber volume fraction, radius and orientation, preferably by incorporating previous studies on isotropic or structured networks. In this work, the direct calculations were performed, using the finite element method, on networks with varying degrees of orientation, and combinations of results for flow parallel and perpendicular to a single fiber or an array thereof, using a volume averaging theory, were compared to the detailed analysis.

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