An advanced geometrical model for laminated woven fabrics using Lamé exponents with enhanced accuracy

2017 ◽  
Vol 52 (11) ◽  
pp. 1443-1455
Author(s):  
Mike Mühlstädt ◽  
Wolfgang Seifert ◽  
Matthias ML Arras ◽  
Stefan Maenz ◽  
Klaus D Jandt ◽  
...  
Keyword(s):  
High Performance ◽  
Volume Fraction ◽  
Level Structure ◽  
Three Dimensional ◽  
Geometrical Model ◽  
Woven Fabrics ◽  
Fiber Volume ◽  
Meso Level ◽  
Precise Prediction ◽  
Microscopy Images

Three-dimensional stiffness tensors of laminated woven fabrics used in high-performance composites need precise prediction. To enhance the accuracy in three-dimensional stiffness tensor prediction, the fabric’s architecture must be precisely modeled. We tested the hypotheses that: (i) an advanced geometrical model describes the meso-level structure of different fabrics with a precision higher than established models, (ii) the deviation between predicted and experimentally determined mean fiber-volume fraction ( cf) of laminates is below 5%. Laminates of different cf and fabrics were manufactured by resin transfer molding. The laminates’ meso-level structure was determined by analyzing scanning electron microscopy images. The prediction of the laminates’ cf was improved by up to 5.1 vol% ([Formula: see text]%) compared to established models. The effect of the advanced geometrical model on the prediction of the laminate’s in-plane stiffness was shown by applying a simple mechanical model. Applying an advanced geometrical model may lead to more accurate simulations of parts for example in automotive and aircraft.

Prediction of internal geometry and tensile behavior of 3D woven solid structures by mathematical coding

2021 ◽  
pp. 152808372110013
Author(s):  
Vivek R Jayan ◽  
Lekhani Tripathi ◽  
Promoda Kumar Behera ◽  
Michal Petru ◽  
BK Behera
Keyword(s):  
Volume Fraction ◽  
Three Dimensional ◽  
Areal Density ◽  
Woven Fabrics ◽  
Tensile Behavior ◽  
Geometrical Parameters ◽  
Fiber Volume ◽  
Acceptable Error ◽  
Internal Geometry ◽  
Unit Cells

The internal geometry of composite material is one of the most important factors that influence its performance and service life. A new approach is proposed for the prediction of internal geometry and tensile behavior of the 3 D (three dimensional) woven fabrics by creating the unit cell using mathematical coding. In many technical applications, textile materials are subjected to rates of loading or straining that may be much greater in magnitude than the regular household applications of these materials. The main aim of this study is to provide a generalized method for all the structures. By mathematical coding, unit cells of 3 D woven orthogonal, warp interlock and angle interlock structures have been created. The study then focuses on developing code to analyze the geometrical parameters of the fabric like fabric thickness, areal density, and fiber volume fraction. Then, the tensile behavior of the coded 3 D structures is studied in Ansys platform and the results are compared with experimental values for authentication of geometrical parameters as well as for tensile behavior. The results show that the mathematical coding approach is a more efficient modeling technique with an acceptable error percentage.

Resin Infusion of Triaxially Braided Preforms With Through-the-Thickness Reinforcement

2001 ◽  
Author(s):  
Jay R. Sayre ◽  
Alfred C. Loos
Keyword(s):  
Composite Structures ◽  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Element Model ◽  
Manufacturing Cost ◽  
Fiber Volume ◽  
Resin Infusion ◽  
Infiltration Process ◽  
High Fiber

Abstract Vacuum assisted resin transfer molding (VARTM) has shown potential to significantly reduce the manufacturing cost of high-performance aerospace composite structures. In this investigation, high fiber volume fraction, triaxially braided preforms with through-the-thickness stitching were successfully resin infiltrated by the VARTM process. The preforms, resin infiltrated with three different resin systems, produced cured composites that were fully wet-out and void free. A three-dimensional finite element model was used to simulation resin infusion into the preforms. The predicted flow patterns agreed well with the flow pattern observed during the infiltration process. The total infiltration times calculated using the model compared well with the measured times.

Permeability Calculations in Three-Dimensional Fiber Networks

2008 ◽  
Author(s):  
T. Stylianopoulos ◽  
A. Yeckel ◽  
J. J. Derby ◽  
X. J. Luo ◽  
M. S. Shephard ◽  
...  
Keyword(s):  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Volume Averaging ◽  
Creeping Flow ◽  
Fibrous Media ◽  
Fiber Volume ◽  
Fiber Networks ◽  
Flow Through ◽  
High Performance Computers

The study of creeping flow in fibrous media is of considerable interest in many biological and biomedical applications. There is little work, however, on permeability calculations in three-dimensional random networks. Computational power is now sufficient to calculate permeabilities directly by constructing artificial fiber networks and simulating flow through them. Even with today’s high-performance computers, however, such an approach would be infeasible for large simulations. It is therefore necessary to develop a correlation based on fiber volume fraction, radius and orientation, preferably by incorporating previous studies on isotropic or structured networks. In this work, the direct calculations were performed, using the finite element method, on networks with varying degrees of orientation, and combinations of results for flow parallel and perpendicular to a single fiber or an array thereof, using a volume averaging theory, were compared to the detailed analysis.

A Methodology for Synthesizing High-Performance Robots Fabricated With Optimally Tailored Composite Laminates

1987 ◽  
Vol 109 (1) ◽  
pp. 74-86 ◽  
Author(s):  
C. K. Sung ◽  
B. S. Thompson
Keyword(s):  
Composite Laminates ◽  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
High Strength ◽  
Fiber Volume ◽  
Cross Sectional ◽  
Fiber Properties ◽  
Robot Arms ◽  
The Matrix

An essential ingredient of the next generation of robotic manipulators will be high-strength lightweight arms which promise high-performance characteristics. Currently, a design methodology for optimally synthesizing these essential robotic components does not exist. Herein, an approach is developed for addressing this void in the technology-base by integrating state-of-the-art techniques in both the science of composite materials and also the science of flexible robotic systems. This approach is based on the proposition that optimal performance can be achieved by fabricating robot arms with optimal cross-sectional geometries fabricated with optimally tailored composite laminates. A methodology is developed herein which synthesizes the manufacturing specification for laminates which are specifically tailored for robotic applications in which both high-strength, high-stiffness robot arms are required which also possess high material damping. The parameters in the manufacturing specification include the fiber-volume fraction, the matrix properties, the fiber properties, the ply layups, the stacking sequence and the ply thicknesses. This capability is then integrated within a finite-element methodology for analyzing the dynamic response of flexible robots. An illustrative example demonstrates the approach by simulating the three-dimensional elastodynamic response of a robot subjected to a prescribed spatial maneuver.

Numerical Generation Technology for Three-Dimensional Structure of High-Performance Fiber Bundle

2011 ◽  
Vol 332-334 ◽  
pp. 1024-1027
Author(s):  
Lei Li ◽  
Li Chen ◽  
Jin Chao Li
Keyword(s):  
Fiber Bundle ◽  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Dimensional Structure ◽  
Lateral Compression ◽  
Fiber Volume ◽  
Three Dimensional Structure ◽  
High Performance Fiber ◽  
Compression Mechanism

The three-dimensional structure of high-performance fiber bundles are of paramount importance for their study in lateral compression mechanism. Modeling of their true morphologies is still fields of focus research, yet to be exhausted. In this paper, ANSYS were utilized to develop three-dimensional numerical model of fiber bundle on the computer in the way of simulation. This approach is enabled by the finite element packages. It is possible to simulate the true material morphology directly. The key issues of the simulation are to keep fiber volume fraction always a constant value and to ensure no intersection between fibers. This work can simulate the stochastic generation-growth of high-performance fiber bundle and reproduce morphology of fiber bundle on micron scale well and thereby provide reliable information for the study on the lateral compression mechanism in the future.

Design and Manufacture of Three Dimensional Integrated Braided Composite Tube with Flange

2010 ◽  
Vol 34-35 ◽  
pp. 1393-1396 ◽  
Author(s):  
Guang Wei Chen ◽  
Jia Lu Li
Keyword(s):  
High Performance ◽  
Volume Fraction ◽  
Research Result ◽  
Three Dimensional ◽  
Compressive Force ◽  
Fiber Volume ◽  
Braided Composite ◽  
Composite Tube ◽  
Design And Manufacture

In this paper, the design and manufacture technology of three dimensional(3D) integrated braided composite tube with flange are researched, including: braiding technology of 3D braided preform of tube with flange, the determination of process parameters of resin transfer molding(RTM) for 3D braided composite tube with flange, and the design of mould for consolidation of composite tube with flange. The fiber volume fraction of this component is calculated. The quality of composite tube with flange is good analyzed by ultrasonic A-scan. The maximum compressive force borne by composite tube flange is 56.65 kN, which has met the need of usage of 38 kN. The research result will provide a good way for designing and manufacturing high performance 3D integrated braided composite components with irregular shape.

An Analytical and Experimental Study of Strength and Failure Behavior of Plain Weave Composites

1998 ◽  
Vol 32 (1) ◽  
pp. 2-30 ◽  
Author(s):  
Makoto Ito ◽  
Tsu-Wei Chou
Keyword(s):  
Volume Fraction ◽  
Random Phase ◽  
Three Dimensional ◽  
Tensile Tests ◽  
Packing Fraction ◽  
Failure Behavior ◽  
Fiber Volume ◽  
Laminate Composites ◽  
Plain Weave ◽  
Geometrical Characteristics

This paper analyzes the strengxth and failure behavior of plain weave composites. First, the geometrical characteristics of yarn shape, laminate stacking configuration, fiber volume fraction, and yarn packing fraction are investigated using three-dimensional geometrical models. Based on the geometrical characteristics, iso-strain approach is developed to predict elastic properties, stress distributions, and strengths under tensile loading. The laminate stacking configuration and fabric waviness ratio have significant influence on the composite failure behavior. Specimens of iso-phase, out-of-phase and random-phase laminate composites are prepared. The mathematical models developed are evaluated by microscopic observation and tensile tests.

scholarly journals Influence of Fiber Volume Fraction and Fiber Orientation on the Uniaxial Tensile Behavior of Rebar-Reinforced Ultra-High Performance Concrete

Fibers ◽  
2019 ◽  
Vol 7 (7) ◽  
pp. 67 ◽  
Author(s):  
Manish Roy ◽  
Corey Hollmann ◽  
Kay Wille
Keyword(s):  
Fiber Orientation ◽  
High Performance ◽  
Fiber Volume Fraction ◽  
High Performance Concrete ◽  
Volume Fraction ◽  
Tensile Behavior ◽  
Uniaxial Tensile ◽  
Ultra High Performance Concrete ◽  
Load Direction ◽  
Fiber Volume

This paper studied the influence of fiber volume fraction ( V f ), fiber orientation, and type of reinforcement bar (rebar) on the uniaxial tensile behavior of rebar-reinforced strain-hardening ultra-high performance concrete (UHPC). It was observed that the tensile strength increased with the increase in V f . When V f was kept constant at 1%, rebar-reinforced UHPC with fibers aligned with the load direction registered the highest strength and that with fibers oriented perpendicular to the load direction recorded the lowest strength. The strength of the composite with random fibers laid in between. Moreover, the strength, as well as the ductility, increased when the normal strength grade 60 rebars embedded in UHPC were replaced with high strength grade 100 rebars with all other conditions remaining unchanged. In addition, this paper discusses the potential of sudden failure of rebar-reinforced strain hardening UHPC and it is suggested that the composite attains a minimum strain of 1% at the peak stress to enable the members to have sufficient ductility.

Improving UV Resistance of Fibers: Idealized Computational Model Predicting the Distribution of UV Blocking Cylindrical Nanoparticles in Protective Polymeric Layer

2015 ◽  
Vol 10 (1) ◽  
pp. 155892501501000
Author(s):  
Abdelfattah Mohamed Seyam ◽  
Rahul Vallabh ◽  
Ahmed H. Hassanin
Keyword(s):  
Aspect Ratio ◽  
Computational Model ◽  
High Performance ◽  
Volume Fraction ◽  
Three Dimensional ◽  
High Strength ◽  
Uv Protection ◽  
Uv Resistance ◽  
Premature Failure ◽  
Areal Coverage

High strength fibers such as PBO and Kevlar are used to produce composites, bulletproof vests, tendons of giant scientific balloons, and other high performance products. These fibers, however, are known to degrade upon exposure to Ultraviolet (UV) radiation which causes premature failure of the end-products. Improving UV resistance of high strength fibers like PBO through methods such as adding UV inhibiting particles during filament spinning or dyeing/coating process is not only extremely difficult, but often fails to provide the adequate UV protection. As an alternative to conventional approaches, UV protection of high performance yarns/braids can be effectively achieved by covering them with a polymeric sheath containing dispersed UV inhibiting nanoparticles. In this work, a computational model was developed to optimize critical factors such as thickness (weight) of the protective sheath and the amount of UV blockers for a given particle size, which influence the UV protective efficiency of the sheath. In order to simulate three-dimensional dispersion of nanoparticles in a polymer matrix, the model considers a random distribution of cylindrical nanoparticles of different size, aspect ratio, and volume fraction in a three-dimensional volume of protective sheath of a given length, width, and thickness. 2D visualization and image analysis techniques were utilized to determine the area projected by the particles on the x-y plane (areal coverage provided by nanoparticles). The areal coverage values obtained from the model were found to be higher than the experimental results due to the agglomeration of nanoparticles in the sheath caused during the polymer compounding process. However, the purpose of the model is to serve as a benchmarking tool to aid in the design and development of UV protective sheaths and films, and not to estimate absolute UV protection values. Analysis of the relationship between areal coverage and various input parameters in the model show that areal coverage increases with an increase in particle volume fraction and film thickness, and a decrease in particle diameter and length. It was also found that areal coverage was more significantly influenced by particle aspect ratio than by particle length.

scholarly journals Impact of Quadriceps/Hamstrings Torque Ratio on Three-Dimensional Pelvic Posture and Clinical Pubic Symphysis Pain-Preliminary Results in Healthy Young Male Athletes

2020 ◽  
Vol 10 (15) ◽  
pp. 5215
Author(s):  
Oliver Ludwig ◽  
Jens Kelm ◽  
Sascha Hopp
Keyword(s):  
High Performance ◽  
Three Dimensional ◽  
Young Male ◽  
Pubic Symphysis ◽  
Geometrical Model ◽  
Pathogenic Mechanism ◽  
Knee Extensors ◽  
Spatial Positioning ◽  
Pelvic Posture ◽  
Pelvic Torsion

Pain in the pubic symphysis is of significance, especially in high-performance sports. Pelvic torsion, possibly caused by muscular imbalances, is discussed as a pathogenic mechanism. This study examined a possible interrelationship between the maximum torques of quadriceps femoris and hamstrings and the spatial positioning of the hemi-pelvises, as well as the tenderness to palpation of the pubic symphysis. The three-dimensional pelvic contour of 26 pain free adolescents (age 16.0 ± 0.8 years, weight 66.3 ± 9.9 kg, height 176.2 ± 6.0 cm) was registered by means of an 3D optical system and the torsion of both hemi-pelvises against each other was calculated based on a simplified geometrical model. Tenderness on palpation of the pubic symphysis was assessed by means of a visual analogue scale, and isometric torques of knee extensors and flexors were measured for both legs. The torque ratio between knee extensors and flexors was calculated for both sides, as was the crossed torque ratio between the two legs. On the basis of a MANOVA, possible significant differences in torques and torque ratios between subgroups with lower and higher pelvic torsion were analyzed. The crossed torque ratio (F = 19.55, p < 0.001, partial η2 = 0.453) and the tenderness to palpation of the pubic symphysis (F = 10.72, p = 0.003, partial η2 = 0.309) were significantly higher in the subgroup with higher pelvic torsion. The results indicate the crossed torque ratio of knee flexors and extensors as a potential biomechanical-pathogenic mechanism to be considered in the primary prevention and diagnosis of symphyseal pain.

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