Effects of Inlet Flow Distortion on the Performance of Aircraft Gas Turbines

Author(s):  
Joachim Kurzke

This paper describes how the fundamental effects of inlet flow distortion on the performance of gas turbines can be evaluated with any engine performance program that employs an integrated parallel compressor model. In this simulation method, both pressure and temperature distortions are quantified with coefficients, which relate the pressure (respectively temperature) in the spoiled sector to the value in the clean sector. In single spool compressor engines, the static pressure at the exit of the clean sector equals that of the distorted sector. This hypothesis does not hold true with multispool compressor engines because the short intercompressor ducts, which often contain struts or vanes, do not allow the mass flow transfer over the sector borders, which would be required for balancing the static pressures. The degree of aerodynamic coupling of compressors in series can be described in the performance simulation program by the simple coupling factor introduced in this paper. There are two fundamentally different reasons for the change in engine performance: First, there is the impact of the flow distortion on the component efficiencies and thus the thermodynamic cycle and second there are performance changes due to the actions of the control system. From the engine system simulation results, it becomes clear why inlet flow distortion has only a minor impact on the thermodynamic cycle if the comparison of the two operating conditions (with clean and distorted inlet flow) is made at the properly averaged engine inlet conditions. For each compressor, the parallel compressor theory yields two operating points in the map, one for the clean sector and one for the spoiled sector. The performance loss due to the distortion is small since the efficiency values in the two sectors are only a bit lower than the efficiency at a comparable operating point with clean inlet flow. However, the control system of the engine can react to the inlet flow distortion in such a way that the thrust delivered changes significantly. This is particularly true if a compressor bleed valve or a variable area nozzle is opened to counteract compressor stability problems. Especially, using recirculating bleed air for increasing the surge margin of a compressor affects the performance of the engine negatively. Two examples show clearly that the pros and cons of recirculating bleed can only be judged with a full system simulation; looking at the surge line improvement alone can be misleading.

Author(s):  
Joachim Kurzke

The main problem with aircraft engine inlet flow distortion is its effect on the stability of the compression system. However, distortion does also influence the performance delivered by the propulsion system. There are two fundamentally different reasons for the change in performance: First there is the impact of the flow distortion on the component efficiencies and thus the thermodynamic cycle and second there are performance changes due to actions of the control system. This paper describes how the fundamental effects of inlet flow distortion on the performance of gas turbines can be evaluated with any engine performance program that employs an integrated parallel compressor model. This sort of simulation is a valuable tool for evaluating the basic effects of complex flow phenomena on the performance of a gas turbine. It delivers fundamentally correct answers since even the most complex flow structures obey the laws of mass and energy conservation and that’s all what the overall system simulation is about. In the parallel compressor model both pressure and temperature distortions are quantified with coefficients which relate the pressure (respectively temperature) in the spoiled sector to the value in the clean sector. In single compressor engines the static pressure at the exit of the clean sector equals that of the distorted sector. This hypothesis does not hold true with multi-compressor engines because the short inter-compressor ducts, which often contain struts or vanes, do not allow the mass flow transfer over the sector borders which would be required for balancing the static pressures. The degree of aerodynamic coupling of compressors in series can be described in the performance simulation program by a coupling factor. From the engine system simulation results it becomes clear why inlet flow distortion has only a minor impact on the thermodynamic cycle if the comparison of the two operating conditions (with clean and distorted inlet flow) is made at the properly averaged engine inlet conditions. For each compressor the parallel compressor theory yields two operating points in the map, one for the clean sector and one for the spoiled sector. The performance loss due to distortion is small since the efficiency values in the two sectors are only a bit lower than the efficiency at a comparable operating point with clean inlet flow. However, the control system of the engine can react to the inlet flow distortion in such a way that the thrust delivered changes significantly. This is particularly true if a compressor bleed valve or a variable area nozzle is opened to counteract compressor stability problems. Especially using re-circulating bleed air to increase the surge margin of a compressor affects the performance of the engine negatively. Two examples show clearly that the pro and cons of re-circulating bleed can only be judged with a full system simulation, looking at the surge line improvement alone can be misleading.


Author(s):  
Jingjing Chen ◽  
Yadong Wu ◽  
Zhonglin Wang ◽  
Anjenq Wang

The design of air induction system is targeting to balance the internal and external flow characteristics as well as the structure and aerodynamic integrity. An optimized air intake design that providing velocity and pressure distributions with least drag and maximum pressure recovery could end up at the expense of higher inlet flow distortion and lower stability margin. Indeed, design requirements and considerations at different operating conditions, such as takeoff, and high AOA maneuvers, could be significantly different from that of cruise and level flight. One of the most challenged operating conditions to be certified for FAR33 & FAR25 requirements is ground crosswind condition, when “Engine” is operating statically on the ground with high crosswind presented. It could accommodate inlet separation or distortion resulted from crosswind, and triggers fan or core stall, as well as induces high fan and/or engine vibrations. Studies of engine inlet compatibility become one of the major tasks required during the engine developing phase. This research is a parametric study of using CFD to evaluate operational characteristics of the air induction system. Comparisons of various inlet designs are made and characterized into four categories, i.e., i) Inlet pressure loss, ii) Nacelle drag, iii) Inlet flow distortion, and iv) Inlet Mach distribution. The objective is to assess the impact of air induction design of turbofan upon inlet compatibility. The research introduces the Kriging model and weighting coefficients to optimize internal total pressure loss and external drag using the isolated nacelle model. Bezier equation was used to fit the optimized curves obtained by changing several control points of the baseline configuration of nacelle. To study the impact of asymmetric lip on flow separation in ground crosswind condition, the paper built crosswind model which introduce a inlet boundary as fan face. Comparisons are then made between the original and optimal nacelle, to show correlation between inlet compatibility and air intake profile.


2014 ◽  
Vol 136 (10) ◽  
Author(s):  
Uyioghosa Igie ◽  
Pericles Pilidis ◽  
Dimitrios Fouflias ◽  
Kenneth Ramsden ◽  
Panagiotis Laskaridis

Industrial gas turbines are susceptible to compressor fouling, which is the deposition and accretion of airborne particles or contaminants on the compressor blades. This paper demonstrates the blade aerodynamic effects of fouling through experimental compressor cascade tests and the accompanied engine performance degradation using turbomatch, an in-house gas turbine performance software. Similarly, on-line compressor washing is implemented taking into account typical operating conditions comparable with industry high pressure washing. The fouling study shows the changes in the individual stage maps of the compressor in this condition, the impact of degradation during part-load, influence of control variables, and the identification of key parameters to ascertain fouling levels. Applying demineralized water for 10 min, with a liquid-to-air ratio of 0.2%, the aerodynamic performance of the blade is shown to improve, however most of the cleaning effect occurred in the first 5 min. The most effectively washed part of the blade was the pressure side, in which most of the particles deposited during the accelerated fouling. The simulation of fouled and washed engine conditions indicates 30% recovery of the lost power due to washing.


Author(s):  
Jingjing Chen ◽  
Yadong Wu ◽  
Zhonglin Wang ◽  
Anjenq Wang

One of the most challenging operating conditions to be certified for FAR33 & FAR25 requirements is ground crosswind condition. When “Engine” is operated using the designed inlet and nacelle, within the flight envelope, could accommodate inlet separation/distortion resulted from crosswind and high angle-of-attack operating conditions. Inlet flow separation and distortion could trigger fan or core stall, as well as induce high fan and/or engine vibrations. The air induction system or inlet of the engine is designed to provide velocity and pressure distributions with minimum distortion and maximum pressure recovery to the propulsion system. Engine-inlet-airframe compatibility is one of the major tasks required to be evaluated in detail during the engine developing phase. This research is a parametric study of using CFD to evaluate operational characteristics of the air induction system. Comparisons of various inlet designs are made and characterized into three categories, i.e., i) Inlet flow recovery, ii) Inlet flow distortion, iii) Inlet Mach distribution. The objective is to assess the impact of air induction design of turbofan upon inlet compatibility. The current research work includes four parts, i.e., i) A geometry modeling process of nacelle, inlet, wing and fuselage, ii) A meshes generator ICEM, iii) The ANSYS CFX CFD software which could achieves numerical simulation and post-processing, iv) The Matlab platform with the function of coupling all considerations listed above for inlet compatibility optimization, based on genetic algorithm and Kriging agent model. The research introduces the Kriging model and weighting coefficient to optimize total pressure loss coefficient and static pressure recovery coefficient, with the external nacelle flow ignored. Bezier equation was used to fit the optimized curves obtained by changing two control points at the inter surface of nacelle. The wing-mounted model coupled with the nacelles, fuselage and wings was then built to make the assessment of inlet compatibility of air intake system relative to the isolate model. Comparison of aerodynamic performance was then made between the original and optimal nacelle, to show correlation between inlet compatibility and air intake profile.


Author(s):  
A. Naseri ◽  
M. Boroomand ◽  
A. M. Tousi ◽  
A. R. Alihosseini

This paper concerns investigating effect of inlet flow distortion on performance of a micro-jet engine. An experimental study has been carried out to determine how the steady state inlet total-pressure distortion affects the performance of a micro gas turbine engine. An inlet simulator is designed and developed to produce and measure distortion patterns at the engine inlet. An Air Jet Distortion Generator is used to produce non-uniform flow patterns and total pressure probes are implemented to measure steady state total pressure distribution at the engine face. A set of wind tunnel tests has been performed to confirm the fidelity of distortion generator and measuring devices. The engine got exposed to inlet flow with 60-degree, 120-degree, and 180-degree circumferential distortion patterns with different distortion intensities and the engine performance have been measured and compared with that of clean inlet flow. Results indicate that engine performance can be affected significantly facing with intense inlet distortions.


Author(s):  
Vassilios Pachidis ◽  
Pericles Pilidis ◽  
Ioannis Templalexis ◽  
Theodosios Alexander ◽  
Petros Kotsiopoulos

Traditionally, engine performance has been simulated based on non-dimensional maps for compressors and turbines. Component characteristic maps assume by default a given state of inlet conditions which can not be easily altered in order to simulate two-dimensional or three-dimensional flow phenomena. Inlet flow distortion, for example, is usually simulated by applying empirical correction factors and modifiers to default component characteristics, alternatively, the parallel compressor theory may be applied. The accuracy of the above methods has been rather questionable since they are unable to capture in sufficient fidelity component-level, complex physical processes and analyze them in the context of the whole engine performance. The technique described in this paper integrates a zero-dimensional (non-dimensional) gas turbine modeling and performance simulation system and a two-dimensional, streamline curvature compressor software. The two-dimensional compressor software can fully define the characteristics of a compressor at several operating condition and is subsequently used in the zero-dimensional cycle analysis to provide a more accurate, physics-based estimate of compressor performance under clean and distorted inlet conditions, replacing the default compressor maps. The high-fidelity component communicates with the lower fidelity cycle via a fully automatic and iterative process for the determination of the correct operating point. This study discusses in detail the development, validation and integration of the two-dimensional, streamline curvature compressor software and presents the various loss models used in the code. It also discusses the relative changes in the performance of a two-stage, experimental compressor with different types of radial pressure distortion obtained by running the two-dimensional streamline curvature compressor software independently. Moreover, the performance of a notional engine model, utilizing the coupled, two-dimensional compressor, under distorted conditions is discussed in detail and compared against the engine performance under clean conditions.


Author(s):  
Luca Menegozzo ◽  
Ernesto Benini

Abstract In the present work, a methodology for the preliminary analysis of axial compressors operating under clean and distorted inflow conditions is discussed. A 1D mean-line solver has been developed, and the validation has been carried out under clean conditions considering the datasets of the subsonic Rolls-Royce HP9, as well as the transonic NASA Rotor 37 and NASA Rotor 67. Numerical results have been reported together with experimental data in terms of performance maps and spanwise distributions. The ARP1420 procedure and the parallel compressor theory have been implemented for the impact assessment of inlet flow distortion on the compressor surge line. A full-annulus CFD simulation of the NASA Rotor 37 has been carried out, in order to generate high-fidelity benchmark results. A 180° circumferential distortion has been considered as inlet boundary condition, and the surge line has been calculated using the two numerical models.


2006 ◽  
Vol 129 (1) ◽  
pp. 97-103 ◽  
Author(s):  
Vassilios Pachidis ◽  
Pericles Pilidis ◽  
Ioannis Templalexis ◽  
Theodosios Korakianitis ◽  
Petros Kotsiopoulos

Traditionally, engine performance has been simulated based on nondimensional maps for compressors and turbines. Component characteristic maps assume by default a given state of inlet conditions that cannot be easily altered in order to simulate two- or three-dimensional flow phenomena. Inlet flow distortion, for example, is usually simulated by applying empirical correction factors and modifiers to default component characteristics. Alternatively, the parallel compressor theory may be applied. The accuracy of the above methods has been rather questionable over the years since they are unable to capture in sufficient fidelity component-level, complex physical processes and analyze them in the context of the whole engine performance. The technique described in this paper integrates a zero-dimensional (nondimensional) gas turbine modelling and performance simulation system and a two-dimensional, streamline curvature compressor software. The two-dimensional compressor software can fully define the characteristics of any compressor at several operating conditions and is subsequently used in the zero-dimensional cycle analysis to provide a more accurate, physics-based estimate of compressor performance under clean and distorted inlet conditions, replacing the default compressor maps. The high-fidelity, two-dimensional compressor component communicates with the lower fidelity cycle via a fully automatic and iterative process for the determination of the correct operating point. This manuscript firstly gives a brief overview of the development, validation, and integration of the two-dimensional, streamline curvature compressor software with the low-fidelity cycle code. It also discusses the relative changes in the performance of a two-stage, experimental compressor with different types of radial pressure distortion obtained by running the two-dimensional streamline curvature compressor software independently. Moreover, the performance of a notional engine model, utilizing the coupled, two-dimensional compressor, under distorted conditions is discussed in detail and compared against the engine performance under clean conditions. In the cases examined, the analysis carried out by this study demonstrated relative changes in the simulated engine performance larger than 1%. This analysis proves the potential of the simulation strategy presented in this paper to investigate relevant physical processes occurring in an engine component in more detail, and to assess the effects of various isolated flow phenomena on overall engine performance in a timely and affordable manner. Moreover, in contrast to commercial computational fluid dynamics tools, this simulation strategy allows in-house empiricism and expertise to be incorporated in the flow-field calculations in the form of deviation and loss models.


Author(s):  
S. Eshati ◽  
M. F. Abdul Ghafir ◽  
P. Laskaridis ◽  
Y. G. Li

This paper investigates the relationship between design parameters and creep life consumption of stationary gas turbines using a physics based life model. A representative thermodynamic performance model is used to simulate engine performance. The output from the performance model is used as an input to the physics based model. The model consists of blade sizing model which sizes the HPT blade using the constant nozzle method, mechanical stress model which performs the stress analysis, thermal model which performs thermal analysis by considering the radial distribution of gas temperature, and creep model which using the Larson-miller parameter to calculate the lowest blade creep life. The effect of different parameters including radial temperature distortion factor (RTDF), material properties, cooling effectiveness and turbine entry temperatures (TET) is investigated. The results show that different design parameter combined with a change in operating conditions can significantly affect the creep life of the HPT blade and the location along the span of the blade where the failure could occur. Using lower RTDF the lowest creep life is located at the lower section of the span, whereas at higher RTDF the lowest creep life is located at the upper side of the span. It also shows that at different cooling effectiveness and TET for both materials the lowest blade creep life is located between the mid and the tip of the span. The physics based model was found to be simple and useful tool to investigate the impact of the above parameters on creep life.


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