More Comprehensive Vibration Limits for Rotating Machinery

1986 ◽  
Vol 108 (4) ◽  
pp. 583-590 ◽  
Author(s):  
A. Lifshits ◽  
H. R. Simmons ◽  
A. J. Smalley

Vibrations are often found to be the cause of rotating machinery failures. To minimize these outages a large number of vibration criteria have been introduced by technical societies, equipment manufacturers, and experienced individuals. While useful, these vibration criteria have often been found to be contradictory and restricted to particular transducer types, machine design, or failure mechanisms. Based on this work and adding the experience accumulated by SwRI with various types of rotating equipment, more comprehensive combined vibration severity limits are established. These limits are divided into several severity regions, and cover filtered and unfiltered vibration. The appropriate correction factors are also introduced to equitably accommodate different machine designs, installations, and vibration problems. Vibration severity limits are provided for relative shaft displacement, for shaft displacement with respect to bearing clearance, and for vibration measurements taken on machine casing or bearing housing. The use of these limits is clarified by reviewing the results obtained from five field studies of actual operating equipment. Advantages, disadvantages, and use of various transducer types (proximity probes, velocity pickups, accelerometers, dual probes), as well as sources of machinery vibration (subsynchronous instabilities, resonance, imbalance, misalignment, etc.) are analyzed to assure proper application of the vibration limits.

Author(s):  
Andrew Winzenz ◽  
Russell Altieri

Vibration related outages due to an unbalance in rotating equipment have been a historic problem in the power generation industry and have resulted in increased plant operating costs. Until recently, the only means for solving these vibration problems was to perform manual balancing on the rotating equipment. Active balancing systems have been used in other industrial processing applications, on ID/FD fans, compressors, and turbines, for many years. Further developments in active balancing capabilities have positioned these systems to cover the broad range of applications in the power generation industry today.


Author(s):  
Maurice L. Adams ◽  
Michael L. Adams

This paper presents several recent case studies where the application of cutting-edge measurement and computer modeling have been successfully combined to correctly diagnose and fix power plant rotating machinery excessive vibration problems. These case studies include large turbogenerators and feed water pumps. Each case presented here shows an overall trouble-shooting strategy appropriate to the specific problem symptoms, and describes the measurement and computer modeling phases that successfully resolved the specific problem in each case.


1969 ◽  
Vol 58 (4) ◽  
pp. 729-753 ◽  
Author(s):  
D. S. Kettle ◽  
J. R. Linley

Field studies on the biting habits of Culicoides barbosai Wirth & Blanton were made near Montego Bay, Jamaica, during 1959 and 1960. Females of C. barbosai were collected in sufficient numbers for analysis in. seven experiments, six from Florida beach and one from Beading. Four positions were marked out on each site. Begular meteorological observations were made in the middle of the catching positions. An experiment consisted of four trials held on different days, each trial being composed of four collecting periods of 15 min. separated by 5-min. intervals. In each period four individuals collected, two exposing an arm each and two a leg. Individuals collected in a different position in each period of a trial.Catches were logarithmically transformed for analysis and tests of significance. The experiments were designed to provide correction factors for limbs, positions on Florida beach, and collectors, for use in other experiments. Correction factors are given as logarithms for application to transformed catches.More C. barbosai were collected from arms than legs, and catches in position IV were significantly higher than those in positions I, II and III. Five collectors (C, D, K, L and S) were compared. The ratio between leg/arm catches from D, who collected in only two experiments, was significantly different from those of C, L and S. The differences between the catches of C, K and L were insignificant, but all three caught significantly more than S. The catches from L were smaller after sea bathing and, compared to C and S, L’s catches increased significantly immediately after sunset. For this reason and to avoid inhibiting winds, quantitative studies on females of C. barbosai are best conducted in the early morning (dawn + 40 min.).The experimental errors (residual variances) were homogeneous with probabilities of 0.1 (C. barbosai—7 experiments) and 0.4 (C. furens (Poey)—8 experiments).


1988 ◽  
Vol 91 (834) ◽  
pp. 405
Author(s):  
Hiroshi KAMIYOSHI ◽  
Akio HIZUME ◽  
Hisashi FUJII ◽  
Tetsuya YAMAMOTO ◽  
Takashi ICHIMURA

2013 ◽  
Vol 8 (6) ◽  
pp. 1061-1067 ◽  
Author(s):  
David B. Roueche ◽  
◽  
David O. Prevatt

Damage survey data was collected following the destruction caused by tornadoes in Tuscaloosa, AL and Joplin, MO that together destroyed over 13,000 buildings, caused over $5 billion in economic losses and left 226 persons dead. Using geotagged photographs for 1,814 residential structures in the two cities, damage ratings were assigned using the Enhanced Fujita Scale and mapped for each building, in an effort to establish the wind field for each tornado. The results depict the physical distribution of the damaging forces away from the centerline of the tornado. The spatial distribution of wind velocities estimated using the EF-Scale were in agreement with measured wind velocity distributions using Doppler radar in other violent tornadoes. A second part of the study identified common failure mechanisms within a data set of 365 light-framed wood residential structures from the Tuscaloosa tornado. The results of this analysis showed that tornado forces rapidly attenuate with distance away from the center of the tornado, as EFratings can be reduced from EF-4 to EF-2 within 100 meters. In addition, the seven most prevalent failure mechanisms were identified and the correlations among them are presented. Catastrophic failures are most common at or near the center of the tornado’s path (below the vortex). Buildings further away from the center experience damage patterns that are similar to structures subjected to straight-line hurricane force winds. These field studies and analyses are being used to inform the development of full-scale structural testing wall components with the goal of developing structural retrofits and improving design practices for tornado-resilient houses.


Author(s):  
M. E. F. Kasarda ◽  
P. E. Allaire ◽  
R. R. Humphris ◽  
E. J. Gunter

Abstract Compressors, turbines and other rotating machines often have long thin shafts which may cause vibration problems. An electromagnetic damper placed on the rotor of a machine represents one method of controlling high levels of vibrations. This paper discusses experimental results of an electromagnetic damper placed on a small three mass test rotor. Experimental data was taken for cases with the damper at three different locations on the highly unbalanced rotor to study the effectiveness of the damper in controlling vibrations at the first and second rotor bending modes and at a pedestal response mode. Reductions of vibrations up to 88%, 40%, and 19% were achieved for the first critical speed, second critical speed, and pedestal response mode, respectively. Values of magnetic damper stiffness and damping used to obtain these reductions were only a small fraction of the fluid film bearing damping and stiffness properties.


1994 ◽  
Vol 116 (3) ◽  
pp. 326-331 ◽  
Author(s):  
S. J. Rothberg ◽  
N. A. Halliwell

This paper explores the use of laser vibrometry for vibration measurement directly from a rotating component. The presence of a surface velocity component due to the rotation itself is shown to create a strong measurement dependency on vibration perpendicular to the intended measurement direction. Particular ambiguity results at synchronous frequencies. A mathematical means to resolve the genuine vibration components from two simultaneous laser vibrometer measurements is presented and shown to be effective in the study of nonsynchronous rotor vibrations.


Author(s):  
Norman Remedios ◽  
Ningsheng Feng ◽  
Eric J. Hahn

The benefits of modelling turbomachinery for diagnostic and condition monitoring purposes have not been fully appreciated by the power generation industry or the consultants who service the industry. This paper describes the capabilities and practical application of vibration analysis software for analysing rotor bearing systems of rigidly coupled rotors supported on several hydrodynamic bearings of various bearing profiles. The software has two distinct components — the measurement component and the modelling component. The combination of the two provides access to existing rotating machinery and machinery in the commissioning stage in order to identify the cause of vibration problems and the corrective action required. The modelling software evaluates the effects of bearing alignment changes and operating parameter changes on system stability and vibration response. The data collection analysis software that links with the modelling results provides valuable information about the measured shaft performance at the bearings. The combination of the two components provides an efficient and valuable tool that yields significant cost benefits. The application of the software to a 360Mw and 450Mw unit is evaluated.


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