Compressor Erosion and Performance Deterioration

1987 ◽  
Vol 109 (3) ◽  
pp. 297-306 ◽  
Author(s):  
W. Tabakoff
Keyword(s):  
Axial Flow ◽  
Solid Particles ◽  
Atmospheric Environment ◽  
Jet Engines ◽  
Particle Trajectories ◽  
Performance Deterioration ◽  
The Difference ◽  
And Performance ◽  
Flow Compressor ◽  
Particle Separator

Aircraft engines operating in areas where the atmosphere is polluted by small solid particles are typical examples of jet engines operating under hostile atmospheric environment. The particles may be different kinds of sand, volcanic ashes or others. Under these conditions, the gas and particles experience different degrees of turning as they flow through the engine. This is mainly due to the difference in their inertia. This paper presents the results of an investigation of the solid particle dynamics through a helicopter engine with inlet particle separator. The particle trajectories are computed in the inlet separator which is characterized by considerable hub and tip contouring and radial variation in the swirling vane shape. The nonseparated particle trajectories are determined through the deswirling vanes and the five stage axial flow compressor. The results from this study include the frequency of particle impacts and the erosion distribution on the blade surfaces.

Effect of Stator Variability on Axial Compressor Performance

2019 ◽  
Author(s):  
Kirubakaran Purushothaman ◽  
N. R. Naveen Kumar ◽  
Vidyadheesh Pandurangi ◽  
Ajay Pratap
Keyword(s):  
Guide Vane ◽  
Flow Analysis ◽  
Axial Compressor ◽  
Axial Flow ◽  
Low Pressure ◽  
Inlet Guide Vane ◽  
Jet Engines ◽  
Stator Blade ◽  
And Performance ◽  
Flow Compressor

Abstract Variability in stator vanes is a widely used technique to improve the stability and efficiency of axial flow compressor in gas turbine engines. Most of the modern aircraft jet engines use variable stator vanes in both low pressure and high pressure compressors primarily for off-design performance. This study discusses in detail about the effect of stator variability in a three stage low pressure axial compressor at design and off-design conditions. Computational flow analysis were carried out for the three stage low pressure compressor with variability in inlet guide vane and first stage stator blade. Detailed investigation on flow physics was carried out in rotor blade passages with stator variability. At off-design speeds, the reduction in flow velocity is lower than the reduction in blade tip speed. This leads to mismatch in flow angles and inlet blade angles causing high incidence and large flow separation in blade passage. This results in poor aerodynamic stability of the axial compressor at off-design speeds. In this study, aerodynamic performance of compressor is evaluated from 70% to 100% design speeds with different stagger angle setting of inlet guide vane at each speed. Further, to improve 2nd stage rotor performance, variability was introduced in 1st stage stator blade and performance was evaluated. Compressor test results are compared with CFD data for design and off-design speeds.

scholarly journals Causes for Turbomachinery Performance Deterioration

1988 ◽  
Author(s):  
W. Tabakoff
Keyword(s):  
Gas Turbine ◽  
Axial Flow ◽  
Leading Edge ◽  
Solid Particles ◽  
Two Stage ◽  
Axial Flow Compressor ◽  
Polluted Atmosphere ◽  
Performance Deterioration ◽  
Flow Compressor ◽  
Blunt Leading Edge

Turbines and compressors operating in polluted atmosphere with solid particles are subjected to performance deterioration. This paper presents an investigation carried out on two-stage gas turbine with blunt leading edge blades and on a single-stage axial flow compressor to study the effects of particulates and erosion on performance deterioration.

Flow Analysis of Axial Compressor AV63-15 Variable Stator Simulation

2012 ◽  
Vol 532-533 ◽  
pp. 474-478
Author(s):  
Wei Hua Cheng ◽  
Mian Chang Li ◽  
Chuan Peng Li
Keyword(s):  
Flow Analysis ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Axial Flow ◽  
Operating Conditions ◽  
Axial Flow Compressor ◽  
Air Supply ◽  
The Difference ◽  
And Performance ◽  
Flow Compressor

This paper conducts numerical simulation to a 15-stage civil axial flow compressor and obtains its main parameters distribution and performance curve by a full three-dimensional viscid flow computation software. The computation result indicates that, the developed axial flow compressor meets the anticipated design requirements, and satisfies the customers’ indicators. Under the designed compression ratio, the difference between the maximum air supply quantity in summer and the minimum air supply quantity in winter is 22%. By comparing the operating conditions and data analysis, obtained the change trend of axial velocity, static pressure and temperature, and Ma, and discovered that, under opening of 48° and outlet back pressure of 550KPa, flow separation occurred on the section of machine set close to hud, which indicated that operating condition was close to surging condition.

scholarly journals The Dynamics of Suspended Solid Particles in a Two Stage Gas Turbine

1986 ◽  
Author(s):  
W. Tabakoff ◽  
A. Hamed
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Suspended Solid ◽  
Solid Particles ◽  
Two Stage ◽  
Particle Momentum ◽  
Performance Deterioration ◽  
And Performance

Gas turbine engines operating in dusty environments are exposed to erosion and performance deterioration. In order to provide the basis for calculating the erosion and performance deterioration of turbines using pulverized coal, an investigation is undertaken to determine the three dimensional particle trajectories in a two stage turbine. The solution takes into account the influence of the variation in the three dimensional flow field. The change in particle momentum due to their collision with the turbine blades and casings is modeled using empirical equations derived from experimental Laser Doppler Velocimetry (LDV) measurements. The results show the three dimensional trajectory characteristics of the solid particles relative to the turbine blades. The results also show that the particle distribution in the flow field are determined by particle-blade impacts. The results obtained from this study indicate the turbine blade locations which are subjected to more blade impacts and hence more erosion damage.

scholarly journals Variable-Diameter Drum with Concentric Threshing Gap and Performance Comparison Experiment

2020 ◽  
Vol 10 (15) ◽  
pp. 5386
Author(s):  
Yaoming Li ◽  
Zhan Su ◽  
Zhenwei Liang ◽  
Yu Li
Keyword(s):  
Power Consumption ◽  
Loss Rate ◽  
Axial Flow ◽  
Performance Comparison ◽  
Adjustment Method ◽  
Damage Rate ◽  
Variable Diameter ◽  
Combine Harvester ◽  
The Difference ◽  
And Performance

The threshing gap of the thresher device for rice combine harvester has to be adjusted in real time based on different feed rates to ensure the operation efficiency in the harvesting process. However, adjusting the threshing gap by changing the position of concave grid may result in unevenness of threshing gap of the thresher device and further impact on the fluidity of material in the thresher device; in addition, it is also unavailable to adjust the threshing gap by changing the drum diameter when the rice combine harvester is in operation. In view of the above and based on axial flow threshing drum, the design of a variable-diameter threshing drum available for overall and rapid drum diameter adjustment and the research on diameter adjustment device as well as electronic control self-locking device were introduced in this study. Besides, stress analysis was implemented to the diameter adjustment device to ensure the stability of the variable-diameter threshing drum. Field experiment was implemented to identify the difference between the impacts brought to the threshing performance (grain-entrainment loss rate, damage rate, threshing efficiency, and threshing power consumption) by both methods for threshing gap adjustment. The experiment result shows that the drum adjustment method with variable-diameter drum features higher grain-entrainment loss rate, threshing efficiency, and threshing power consumption, yet stable in terms of consumption fluctuation, but a lower damage rate than their counterparts with concave adjustment method.

scholarly journals Flow mechanism of affecting an axial flow compressor performance and stability with cross-blade slot casing treatments

2018 ◽  
Vol 233 (1) ◽  
pp. 17-36 ◽  
Author(s):  
HaoGuang Zhang ◽  
XuDong Zhang ◽  
YanHui Wu ◽  
WuLi Chu ◽  
HaiYang Kuang
Keyword(s):  
Axial Flow ◽  
Low Energy ◽  
Peak Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Flow Loss ◽  
Stall Margin Improvement ◽  
And Performance ◽  
Flow Compressor ◽  
Casing Treatments

The objective of this study is to evaluate the effect of cross-blade slot casing treatment on the stability and performance of an axial flow compressor rotor. The experimental and unsteady calculated results both show that cross-blade slot casing treatment can generate about 22% stall margin improvement, and the compressor peak efficiency is reduced by about 13%. The detailed flow-field analyses indicate that the sucked and injected flow caused by the slots of cross-blade slot casing treatment can restrain the rotor tip passage blockage, which is made by the low energy tip clearance leakage vortex. When cross-blade slot casing treatment is applied, not only the rotor wheel flange work becomes lower in most of the rotor blade span, but also the flow loss in the blade tip passage becomes fairly large due to the strong interaction between the mainstream and the injected flows made by the slots. As a result, the compressor total pressure ratio and efficiency for cross-blade slot casing treatment are reduced obviously. Three kinds of new cross-blade slot casing treatment were designed according to the previous successful experience and investigated in this paper. The numerical results show that the new three cross-blade slot casing treatments both generate about 54% stall margin improvement at the cost of minor peak efficiency. For one new cross-blade slot casing treatment (CSCT2), the compressor peak efficiency is reduced by about 0.3%. The low energy TLV, which is present for cross-blade slot casing treatment, is removed by the strong sucked flow made by CSCT2. Moreover, the interaction between the mainstream and the injected flows caused by CSCT2 becomes weak obviously, and the corresponding flow loss is reduced greatly. Hence, the compressor stability and performance with CSCT2 are higher than those with cross-blade slot casing treatment.

Aerodynamic Design and Performance of Five-Stage Transonic Axial-Flow Compressor

1961 ◽  
Vol 83 (3) ◽  
pp. 303-320 ◽  
Author(s):  
Karl Kovach ◽  
D. M. Sandercock
Keyword(s):  
Research Work ◽  
Axial Flow ◽  
Performance Characteristics ◽  
Research Center ◽  
Aerodynamic Design ◽  
Axial Flow Compressor ◽  
Turbojet Engine ◽  
And Performance ◽  
Flow Compressor ◽  
Work Done

A five-stage axial-flow compressor with all rotors operating with transonic relative inlet Mach numbers was designed as a research vehicle at the Lewis Research Center in 1952. The compressor was designed and tested as a component of a turbojet engine. This paper summarizes the research work done on this compressor including the aerodynamic design and detailed performance characteristics.

Washing Effectiveness Assessment of Different Cleaners on a Small-Scale Multistage Compressor

2021 ◽  
Author(s):  
Alessandro Vulpio ◽  
Alessio Suman ◽  
Nicola Casari ◽  
Michele Pinelli ◽  
Craig Appleby ◽  
...  
Keyword(s):  
Gas Turbines ◽  
Axial Flow ◽  
Solid Particles ◽  
Rotor Blades ◽  
Small Scale ◽  
Internal Surfaces ◽  
Environmentally Sensitive ◽  
Flow Compressor ◽  
Processing Techniques ◽  
Effectiveness Assessment

Abstract Suspended micrometric particles are always present in the air swallowed by gas turbines. These solid particles can overpass the filters of heavy-duty gas turbines and deposit onto the internal surfaces of the compressor, leading to the overtime reduction of the machine performances, and, as a result, to the fuel consumption augmentation. A widely employed method to slow down the engine degradation is to wash the engine frequently. Over the years, the washing techniques have been continuously improved in order to reach the best compromise between low fluid consumption and high washing capabilities. In this work, an experimental campaign has been carried out to estimate the washing effectiveness on a multistage axial-flow compressor fouled with micrometric soot particles. The cleaning fluids tested in the present work were demineralized water and two cleaners provided by ZOK International Group ltd: a commercial cleaner available on the market (ZOK 27), and a new, under development, environmentally-sensitive formula. The fluids have been tested employing three droplet size distributions (with mean diameters of 20 μm, 50 μm, and 100 μm). The washing effectiveness has been assessed through image post-processing techniques by analyzing the pictures of the stator vanes and rotor blades taken in fouled and washed conditions. From the present investigation, two results arise. The finest droplets show a greater capability to remove soot deposits showing how, when the washing operation takes place during quasi-idle operating condition, the turbulent-driven motion spread smaller particles on a wider blade region. The second results is the demonstration how a environmentally-sensitive chemical formula allows the obtainment of good results in terms removal capability for the same amount of product. This finding could help the plant manager to operate the gas turbine with less constraints in terms of cost and rules.

A Numerical Investigation of Loss Coefficient Variation in Various Incidence Angles in Tandem Blades Cascade

2014 ◽  
Author(s):  
Arash Soltani Dehkharqani ◽  
Masoud Boroomand ◽  
Hamzeh Eshraghi
Keyword(s):  
Pressure Ratio ◽  
Axial Flow ◽  
Suction Side ◽  
Loss Coefficient ◽  
Flow Coefficient ◽  
Flow Angle ◽  
Multi Stage ◽  
Wide Range ◽  
And Performance ◽  
Flow Compressor

There is a severe tendency to reduce weight and increase power of gas turbine. Such a requirement is fulfilled by higher pressure ratio of compressor stages. Employing tandem blades in multi-stage axial flow compressors is a promising methodology to control separation on suction sides of blades and simultaneously implement higher turning angle to achieve higher pressure ratio. The present study takes into account the high flow deflection capabilities of the tandem blades consisting of NACA-65 airfoil with fixed percent pitch and axial overlap at various flow incidence angles. In this regard, a two-dimensional cascade model of tandem blades is constructed in a numerical environment. The inlet flow angle is varied in a wide range and overall loss coefficient and deviation angles are computed. Moreover, the flow phenomena between the blades and performance of both forward and afterward blades are investigated. At the end, the aerodynamic flow coefficient of tandem blades are also computed with equivalent single blades to evaluate the performance of such blades in both design and off-design domain of operations. The results show that tandem blades are quite capable of providing higher deflection with lower loss in a wide range of operation and the base profile can be successfully used in design of axial flow compressor. In comparison to equivalent single blades, tandem blades have less dissipation because the momentum exerted on suction side of tandem blades confines the size of separation zone near trailing edges of blades.

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