Plastic Work Interaction Damage Rule Applied to Narrow-Band Gaussian Random Stress Situations

1988 ◽  
Vol 110 (1) ◽  
pp. 88-90 ◽  
Author(s):  
R. G. Lambert

Fatigue life estimates that use a structural material’s constant amplitude stress life data values and a linear cumulative damage rule are always nonconservative for stress histories containing numerous subcycles and only a few large-amplitude cycles. Conservative fatigue life estimates were previously achieved by others with a plastic work interaction damage rule using the material’s overstrain fatigue life parameter values. Verification fatigue tests were run on laboratory specimens of 1020 steel using four selected variable amplitude stress wave form profiles. This paper extends the application of the plastic work interaction damage rule to narrowband Gaussian random stress situations. The derived stress life mathematical expression is of a power law form. The predicted fatigue life is more accurate than that predicted using a conventional linear damage rule.

Author(s):  
Akihiko Hirano ◽  
Satoko Mizuta

Fatigue evaluation methods have been proposed based on environmental fatigue test results regarding parameters selected for simulating Boiling Water Reactor (BWR) and Pressurized Water Reactor (PWR) conditions. The effects of strain wave form have been discussed by comparing experimental fatigue life with predicted fatigue life evaluated by modified rate approach (MRA) method. The applicability of the MRA method has been verified extensively by the environmental fatigue tests with strain rate changing conditions consisting of combined constant strain rates. However, different results have been obtained for a sine strain wave in simulated BWR and PWR conditions. More study for evaluating the applicability of MRA method was required by evaluating with continuous strain rate conditions such as a sine wave. For the purpose of verification, two approaches were applied. One is performing the environmental fatigue tests with the sine strain wave in simulated BWR condition. The other is to evaluate the low cycle thermal fatigue test performed in simulated BWR condition because the wave form of this test contains continuous strain rate changing condition. MRA method was indicated to be applicable to predict fatigue lives under these kinds of continuous strain rate changing conditions. All of the studies including this study verifying the applicability of the MRA method were performed with small specimens having the well polished surfaces in the gage length. These results indicate that the evaluation by the MRA method includes the synergistic effect between the water environment and the transient. However, the synergistic effects with the surface roughness and the component size are not known. Design margin derived by the multiplication of the sub-factors of environment, surface roughness and component size may be conservative. The evaluation of the conservatism is considered to be beneficial.


1981 ◽  
Vol 103 (2) ◽  
pp. 118-125 ◽  
Author(s):  
Y. S. Garud

A critical review of the methods for evaluating fatigue of metals under simple (proportional) and complex (nonproportional) loadings indicates that most of the criteria are expressed in terms of either stresses or strains. In this paper a new approach to the evaluation of fatigue under these loadings is proposed. This approach is based upon the idea of relating fatigue life to the plastic work during a cycle of the loading. A procedure is outlined for the calculation of plastic work which involves explicit considerations of the material constitutive relations. It is based on the structure of modern plasticity theories and a new “hardening rule.” Validity of the constitutive relations to predict the cyclic stress-strain response is demonstrated for out-of-phase multiaxial loadings. Available experimental results of fatigue tests under out-of-phase loadings are shown to be in good agreement with the predictions using the new approach.


1968 ◽  
Vol 3 (4) ◽  
pp. 245-253 ◽  
Author(s):  
P Srinivasan ◽  
I S Rau

The results of a theoretical and experimental invetigation to determine the fatigue life of a cantilever (with tip mass) subjected to repeated shock loading of the half-sine-wave form are presented. From a simple law of fatigue-crack propagation cumulative damage criteria for predicting fatigue life under variable-amplitude loading are developed. The unknown constants in these criteria are determined from conventional constant-amplitude fatigue tests on a repeated-bending testing machine. From the response of the shock-excited structure determined from linear single-degree-of-freedom theory and the cumulative damage criteria developed, relations for predicting fatigue life under repeated shock loading are developed. The theoretical predictions are then compared with the experimental dau obtained by actually conducting the repeated shock test on a specially designed shock testing machine. The agreement between theory and experiment is fairly good for steel, the material for which the test results are reported.


Author(s):  
Makoto Higuchi ◽  
Katsumi Sakaguchi ◽  
Yuichiro Nomura

The fatigue life reduces remarkably with reduction in strain rate in simulated light water reactor (LWR) water but the effects of strain wave form on this reduction are still not clear. This paper provides fatigue life data obtained from stepwise strain rate change tests, sine wave tests and strain holding tests. The effects of varying strain rate on fatigue life reduction can be estimated very well by the modified rate approach (MRA) method in the case of the step wise strain rate changing as shown in authors’ previous papers [1, 2, 3, 4, 5]. In the case of sine wave, however, the fatigue life reduction is much less compared to that predicted by the MRA method. The mechanism of such difference is not clear and the quantitative assessment of the fatigue life reduction caused by irregular strain wave form in actual transient seems impossible. The current MRA method gives always conservative assessment for sine wave straining and thus it is judged that this method need not be revised any more. The fatigue life reduction caused by strain holding at the peak of straining cycle in simulated BWR water had been reported in the previous paper [6]. In actual thermal transients, however, strain is not usually held at the peak of straining cycle but at the point somewhat reduced from the peak after the stabilization of temperature. In considering this phenomenon, additional fatigue tests in which the strain was held at the point somewhat reduced from the peak were carried out. In such conditions, the fatigue life reduction caused by strain holding disappeared. The similar fatigue tests with peak strain holding were also carried out in simulated PWR water and no fatigue life reduction can be observed. Considering the effects of strain holding on fatigue, the model for evaluating fatigue life reduction in LWR water was revised.


Author(s):  
Hisanori Abe ◽  
Kazuya Matsuo ◽  
Koji Takahashi

Low-cycle fatigue tests for STPT410 elbow pipes were conducted under displacement control with and without an internal pressure of 9 MPa. First, preliminary fatigue tests were conducted under constant displacements of ±15, ±20 and ±30 mm. Next, two-step fatigue tests were carried out in which the elbows were first subjected to cyclic displacements of ±30 or ±20 mm, which correspond to cyclic overload, and then subjected to a second displacement of ±20 or ±15 mm until a fatigue crack penetrated. The total usage factor was 0.8∼1.2. Thus, the remaining fatigue life of a given elbow pipe can be predicted by the cumulative fatigue damage rule.


Author(s):  
Haigen Cheng ◽  
Cong Hu ◽  
Yong Jiang

AbstractThe steel structure under the action of alternating load for a long time is prone to fatigue failure and affects the safety of the engineering structure. For steel structures in complex environments such as corrosive media and fires, the remaining fatigue life is more difficult to predict theoretically. To this end, the article carried out fatigue tests on Q420qD high-performance steel cross joints under three different working conditions, established a 95% survival rate $$S{ - }N$$ S - N curves, and analyzed the effects of corrosive media and high fire temperatures on its fatigue performance. And refer to the current specifications to evaluate its fatigue performance. The results show that the fatigue performance of the cross joint connection is reduced under the influence of corrosive medium, and the fatigue performance of the cross joint connection is improved under the high temperature of fire. When the number of cycles is more than 200,000 times, the design curves of EN code, GBJ code, and GB code can better predict the fatigue life of cross joints without treatment, only corrosion treatment, and corrosion and fire treatment, and all have sufficient safety reserve.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4070
Author(s):  
Andrea Karen Persons ◽  
John E. Ball ◽  
Charles Freeman ◽  
David M. Macias ◽  
Chartrisa LaShan Simpson ◽  
...  

Standards for the fatigue testing of wearable sensing technologies are lacking. The majority of published fatigue tests for wearable sensors are performed on proof-of-concept stretch sensors fabricated from a variety of materials. Due to their flexibility and stretchability, polymers are often used in the fabrication of wearable sensors. Other materials, including textiles, carbon nanotubes, graphene, and conductive metals or inks, may be used in conjunction with polymers to fabricate wearable sensors. Depending on the combination of the materials used, the fatigue behaviors of wearable sensors can vary. Additionally, fatigue testing methodologies for the sensors also vary, with most tests focusing only on the low-cycle fatigue (LCF) regime, and few sensors are cycled until failure or runout are achieved. Fatigue life predictions of wearable sensors are also lacking. These issues make direct comparisons of wearable sensors difficult. To facilitate direct comparisons of wearable sensors and to move proof-of-concept sensors from “bench to bedside,” fatigue testing standards should be established. Further, both high-cycle fatigue (HCF) and failure data are needed to determine the appropriateness in the use, modification, development, and validation of fatigue life prediction models and to further the understanding of how cracks initiate and propagate in wearable sensing technologies.


1997 ◽  
Vol 119 (2) ◽  
pp. 161-170 ◽  
Author(s):  
Yanyao Jiang ◽  
Peter Kurath

Current research focuses on proportional cyclic hardening and non-Massing behaviors. The interaction of these two hardenings can result in the traditionally observed overall softening, hardening or mixed behavior exhibited for fully reversed strain controlled fatigue tests. Proportional experiments were conducted with five materials, 304 stainless steel, normalized 1070 and 1045 steels, and 7075-T6 and 6061-T6 aluminum alloys. All the materials display similar trends, but the 304 stainless steel shows the most pronounced transient behavior and will be discussed in detail. Existing algorithms for this behavior are evaluated in light of the recent experiments, and refinements to the Armstrong-Frederick class of incremental plasticity models are proposed. Modifications implemented are more extensive than the traditional variation of yield stress, and a traditional strain based memory surface is utilized to track deformation history. Implications of the deformation characteristics with regard to fatigue life estimation, especially variable amplitude loading, will be examined. The high-low step loading is utilized to illustrate the effect of transient deformation on fatigue life estimation procedures, and their relationship to the observed and modeled deformation.


2015 ◽  
Vol 2015 ◽  
pp. 1-13 ◽  
Author(s):  
Yu Jiang ◽  
Gun Jin Yun ◽  
Li Zhao ◽  
Junyong Tao

Novel accelerated random vibration fatigue test methodology and strategy are proposed, which can generate a design of the experimental test plan significantly reducing the test time and the sample size. Based on theoretical analysis and fatigue damage model, several groups of random vibration fatigue tests were designed and conducted with the aim of investigating effects of both Gaussian and non-Gaussian random excitation on the vibration fatigue. First, stress responses at a weak point of a notched specimen structure were measured under different base random excitations. According to the measured stress responses, the structural fatigue lives corresponding to the different vibrational excitations were predicted by using the WAFO simulation technique. Second, a couple of destructive vibration fatigue tests were carried out to validate the accuracy of the WAFO fatigue life prediction method. After applying the proposed experimental and numerical simulation methods, various factors that affect the vibration fatigue life of structures were systematically studied, including root mean squares of acceleration, power spectral density, power spectral bandwidth, and kurtosis. The feasibility of WAFO for non-Gaussian vibration fatigue life prediction and the use of non-Gaussian vibration excitation for accelerated fatigue testing were experimentally verified.


Sign in / Sign up

Export Citation Format

Share Document