Performance of Thrust Bearings at High Operating Speeds

1974 ◽  
Vol 96 (1) ◽  
pp. 7-13 ◽  
Author(s):  
R. S. Gregory

As part of a continuing research program, a standard 10 1/2 in. dia thrust bearing, of the tilting-pad, self-equalizing type, was tested at shaft speeds up to 11,000 rpm and bearing loads ranging up to 400 psi. The bearing and lube oil system were instrumented to measure bearing performance under laminar and turbulent operating conditions. The effects of varying the oil feed rate on bearing temperature and power loss are discussed in this paper. Some observations on the laminar to turbulent transition region are included.

1976 ◽  
Vol 98 (1) ◽  
pp. 81-88 ◽  
Author(s):  
J. W. Capitao

A full scale experimental program was conducted to investigate the influence of fluid film turbulence on the performance of the tilting-pad, self-equalizing type thrust bearing. Test results include data on centrally pivoted, 6-pad, 381-mm (15-in.) and 432-mm (17-in.) O.D. bearings operating with shaft speeds up to 10000 rpm and bearing loads ranging up to 3.447 MPa (500 psi). Data collected include bearing metal temperatures, bearing power loss, and observation of the laminar to turbulent transition range.


1976 ◽  
Vol 98 (1) ◽  
pp. 73-79 ◽  
Author(s):  
J. W. Capitao ◽  
R. S. Gregory ◽  
R. P. Whitford

A comparison of the high-speed performance characteristics of tilting-pad, self-equalizing type thrust bearings through two independent full-scale programs is reported. This paper presents experimental data on centrally pivoted, 6-pad, 267-mm (10 1/2-in.) and 304-mm (12-in.) O.D. bearings operating at shaft speeds up to 14000 rpm and bearing loads ranging up to 2.76 MPa (400 psi). Data presented demonstrate the effects of speed and loading on bearing power loss and metal temperatures. Included is a discussion of optimum oil supply flow rate based upon considerations of bearing pad temperatures and power loss values.


1983 ◽  
Vol 105 (1) ◽  
pp. 39-45 ◽  
Author(s):  
A. M. Mikula ◽  
R. S. Gregory

This paper compares three different lubricant supply methods—pressurized supply (flooded), spray feed, and leading edge distribution groove—and analyzes their influence on the performance of tilting pad, equalizing thrust bearings. The paper presents experimental data on 267 mm (10-1/2 in.) o.d. bearings, operating at shaft speeds up to 13,000 rpm with loads ranging up to 3.45 MPa (500 psi). The data presented demonstrate the effect each lubricant supply method has on bearing power loss and temperature. Conclusions are drawn, based upon the effectiveness of each design, to guide the potential user.


2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Michal Wasilczuk ◽  
Grzegorz Rotta

Different systems of direct oil supply have been developed in order to facilitate efficient introduction of fresh lubricant to the oil gap and reduction of churning power loss in tilting pad thrust bearings. Up to now there is no documented application of the supply groove in large thrust bearings used in water power plants. The results of modeling lubricant flow in the lubricating groove of a thrust bearing pad will be presented in the paper. CFD software was used to carry out fluid film calculations. Such analysis makes it possible to modify groove geometry and other parameters and to study their influence on bearing performance. According to the results a remarkable decrease in total power loss due to avoiding churning losses can be observed in the bearing.


Author(s):  
Niels Heinrichson ◽  
Axel Fuerst ◽  
Ilmar Ferreira Santos

This is Part II of a two-part series of papers describing the effects of high pressure injection pockets on the operating conditions of tilting-pad thrust bearings. Measurements of the distribution of pressure and oil film thickness are presented for tilting-pad thrust bearing pads of approximately 100 cm2 surface area. Two pads are measured in a laboratory test-rig at loads of approximately 0.5, 1.5 and 4.0 MPa and velocities of up to 33 m/s. One pad has a plain surface. The other pad has a conical injection pocket at the pivot point and a leading edge taper. The measurements are compared to theoretical values obtained using a three dimensional thermoelasto-hydrodynamic (TEHD) numerical model. At low and intermediate loads the theoretical pressure distribution corresponds well to the measured values for both pads although the influence of the pocket is slightly underestimated. At high loads large discrepancies exist for the pad with an injection pocket. It is argued that this is likely to be due to the unevenness of the collar surface. The measured and theoretical values of oil film thickness compare well at low loads. At high loads discrepancies grow to up to 25 %. It is argued that this is due to the accuracy of the measurements.


1991 ◽  
Vol 113 (2) ◽  
pp. 303-307 ◽  
Author(s):  
G. E. Innes ◽  
H. J. Leutheusser

It has long been known that superlaminar flow occurs in lubrication fluid films above a critical speed. The consequence of the transition from laminar to superlaminar flow is an increase in power losses, with corresponding changes in heat generation and operating costs. While a formula exists to predict the onset of superlaminar flow for hydrodynamic journal bearings, there is no clear criterion for the transition in tilting-pad thrust bearings. The paper describes a detailed investigation, performed on a large-scale model of a single tilting-pad, to obtain fundamental information on the transition phenomenon. Based on this work a lower critical Reynolds number of laminar-to-turbulent transition is proposed.


1985 ◽  
Vol 107 (3) ◽  
pp. 423-428 ◽  
Author(s):  
A. M. Mikula

This paper compares the leading edge groove and pressurized supply (flooded) lubricant supply methods, and analyzes their influence on the performance of equalizing tilting pad thrust bearings. This paper presents new experimental data on 6-shoe, 267 mm (10 1/2 in.) O.D. bearings, operating at shaft speeds up to 14000 rpm, with loads ranging up to 3.45 MPa (500 psi) for two different lubricants. The data presented details the power loss and babbitt temperature performance of two versions of the leading-edge-groove bearing design and contrasts the results with a pressurized supply bearing design.


1974 ◽  
Vol 96 (1) ◽  
pp. 110-116 ◽  
Author(s):  
J. W. Capitao

The influence of fluid film turbulence on the performance of centrally-pivoted tilting pad thrust bearings was analyzed. Major features of the analysis are: (1) today’s two predominant “engineering” turbulent flow theories are delineated and their quantitative predictions compared; (2) a spherical pad profile was assumed, and (3) an equal area technique was used in the finite difference equations. The results confirmed earlier predictions of increases in power loss and load capacity when compared to a laminar solution. Also, no significant differences were found between the results predicted by the two predominant turbulent flow theories. Power loss, load capacity, and hydrodynamic oil flow are given for 13, 15, and 17 in. sizes. Comparisons of laminar and turbulent numerical results are presented.


2016 ◽  
Vol 68 (3) ◽  
pp. 315-324 ◽  
Author(s):  
Liming Zhai ◽  
Zhengwei Wang ◽  
Yongyao Luo ◽  
Zhongjie Li

Purpose The purpose of this paper is to analyze lubrication characteristics of a bidirectional thrust bearing in a pumped storage, considering the effect of the thermal elastic deformation of the pad and collar. Design/methodology/approach This study used the fluid–solid interaction (FSI) technique to investigate the lubrication characteristics of a bidirectional thrust bearing for several typical operating conditions. The influences of the operating conditions and the thrust load on the lubrication characteristics were analyzed. Then, various pivot eccentricities were investigated to analyze the effects of the pivot position. Findings It is found that the effect of the radial tilt angle of the collar runner on the oil film is compensated for by the radial tilt of the pad. The central pivot support system is the main factor limiting the loads of bidirectional thrust bearings. Originality/value This paper has preliminarily revealed the lubrication mechanism of bidirectional tilting-pad thrust bearings. A three-dimensional FSI method is suggested to evaluate the thermal–elastic–hydrodynamic deformations of thrust bearings instead of the conventional method, which iteratively solves the Reynolds equation, the energy equation, the heat conduction equation and the elastic equilibrium equation.


1977 ◽  
Vol 99 (1) ◽  
pp. 82-88 ◽  
Author(s):  
I. Etsion ◽  
D. P. Fleming

A flat sector shaped pad geometry for gas lubricated thrust bearings is analyzed considering both pitch and roll angles of the pad and the true film thickness distribution. Maximum load capacity is achieved when the pad is tilted so as to create a uniform minimum film thickness along the pad trailing edge. Performance characteristics for various geometries and operating conditions of gas thrust bearings are presented in the form of design curves. A comparison is made with the rectangular slider approximation. It is found that this approximation is unsafe for practical design, since it always overestimates load capacity.


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