Telemetry System Integrated in a Small Gas Turbine Engine

2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Stephen A Long ◽  
Stephen L Edney ◽  
Patrick A Reiger ◽  
Michael W Elliott ◽  
Frank Knabe ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Cooling System ◽  
Turbine Rotor ◽  
Gas Turbine Engine ◽  
Telemetry System ◽  
Test Program ◽  
Turbine Engine ◽  
Power Turbine ◽  
Successful Execution ◽  
Integration Effort

For the purpose of assessing combustion effects in a small gas turbine engine, there was a requirement to evaluate the rotating temperature and dynamic characteristics of the power turbine rotor module. This assessment required measurements be taken within the engine, during operation up to maximum power, using rotor mounted thermocouples and strain gauges. The acquisition of this data necessitated the use of a telemetry system that could be integrated into the existing engine architecture without affecting performance. As a result of space constraints, housing of the telemetry module was limited to placement in a hot section. To tolerate the high temperature environment, a cooling system was developed as part of the integration effort to maintain telemetry module temperatures within the limit allowed by the electronics. Finite element thermal analysis was used to guide the design of the cooling system. This was to ensure that sufficient airflow was introduced and appropriately distributed to cool the telemetry cavity, and hence electronics, without affecting the performance of the engine. Presented herein is a discussion of the telemetry system, instrumentation design philosophy, cooling system design and verification, and sample of the results acquired through successful execution of the full engine test program.

Application of a Miniature Telemetry System in a Small Gas Turbine Engine

2011 ◽  
Author(s):  
Stephen A. Long ◽  
Patrick A. Reiger ◽  
Michael W. Elliott ◽  
Stephen L. Edney ◽  
Frank Knabe ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Cooling System ◽  
Turbine Rotor ◽  
Gas Turbine Engine ◽  
Telemetry System ◽  
Strain Gages ◽  
Turbine Engine ◽  
Power Turbine ◽  
Successful Execution ◽  
Integration Effort

For the purpose of assessing combustion effects in a small gas turbine engine, there was a requirement to evaluate the rotating temperature and dynamic characteristics of the power turbine rotor module. This assessment required measurements be taken within the engine, during operation up to maximum power, using rotor mounted thermocouples and strain gages. The acquisition of this data necessitated the use of a telemetry system that could be integrated into the existing engine architecture without affecting performance. Due to space constraints, housing of the telemetry module was limited to placement in a hot section. In order to tolerate the high temperature environment, a cooling system was developed as part of the integration effort to maintain telemetry module temperatures within the limit allowed by the electronics. Finite element thermal analysis was used to guide the design of the cooling system. This was to ensure that sufficient airflow was introduced and appropriately distributed to cool the telemetry cavity, and hence electronics, without affecting the performance of the engine. Presented herein is a discussion of the telemetry system, instrumentation design philosophy, cooling system design and verification, and sample of the results acquired through successful execution of the full engine test program.

WR21 Intercooled Recuperated (ICR) Gas Turbine Engine System Level Development Test Program Summary

2000 ◽  
Author(s):  
Jay T. Janton ◽  
Chai Uawithya
Keyword(s):  
Gas Turbine ◽  
Cooling System ◽  
Gas Turbine Engine ◽  
System Level ◽  
Second Phase ◽  
Gas Generator ◽  
Endurance Test ◽  
Test Program ◽  
Engine Operation ◽  
Turbine Engine

The WR21 Intercooled Recuperated (ICR) Gas Turbine engine has undergone system level development testing from July of 1994 to December 1999. There have been a total of ten engine builds and 2126 hours of engine operation performed through December of 1999. A significant number of unique development tests (experiments) have been performed over the ten engine builds. The last development test just completed and that was a USN specified 500-hour endurance test from 4 October through 16 December of 1999. All the development testing to date has been performed at the Defense Evaluation and Research Agency (DERA), Pyestock, England which is part of the UK Ministry of Defense (MOD). The last 500-hour endurance test was performed at the Advanced Propulsion & Power Generation Test Site (APPGTS) located at the Naval Surface Warfare Center Carderock Division (NSWCCD), Philadelphia, PA. The system level testing performed has evaluated the gas generator, power turbine, enclosure systems, recuperator, intercooler, and engine electronic controller (EEC). The enclosure systems include two off-engine skids (lube oil module and Intercooler Heat Exchanger module), accessory gearbox, fire protection system, enclosure cooling system, water wash, structureborne and airborne noise, fuel system and air start system. A three-phase development test strategy was employed. The first phase was to demonstrate the ICR technology and identify the highest-risk areas. Due to the unique challenges introduced by the intercooler, recuperator, variable area nozzles, and new EEC the test program was continually reviewed and revised. The second phase focused on component and system improvements. The final phase is the verification of the ICR in a 500-hr endurance test. At the completion of development testing a final design review will be held (DR5), followed by qualification testing. The qualification tests will include a 3150-hr endurance test and shock test. This paper summarizes and discusses the major tests performed during the development phases. The plan for the final development 500-hr endurance test and 3150-hr qualification test will be presented.

LV100 AIPS Technology—For Future Army Propulsion

1992 ◽  
Author(s):  
Walter Brockett ◽  
Angelo Koschier
Keyword(s):  
Control Systems ◽  
Gas Turbine ◽  
Fuel Consumption ◽  
Cooling System ◽  
Gas Turbine Engine ◽  
Air Filtration ◽  
Turbine Engine ◽  
Overall Design ◽  
Armored Vehicle ◽  
And Control

The overall design of and Advanced Integrated Propulsion System (AIPS), powered by an LV100 gas turbine engine, is presented along with major test accomplishments. AIPS was a demonstrator program that included design, fabrication, and test of an advanced rear drive powerpack for application in a future heavy armored vehicle (54.4 tonnes gross weight). The AIPS design achieved significant improvements in volume, performance, fuel consumption, reliability/durability, weight and signature reduction. Major components of AIPS included the recuperated LV100 turbine engine, a hydrokinetic transmission, final drives, self-cleaning air filtration (SCAF), cooling system, signature reduction systems, electrical and hydraulic components, and control systems with diagnostics/prognostics and maintainability features.

Analytical efficiency comparison between gas turbine and gas turbine hybrid engines for passenger cars

1997 ◽  
Vol 211 (2) ◽  
pp. 113-119 ◽  
Author(s):  
W Cheng ◽  
D. G. Wilson ◽  
A. C. Pfahnl
Keyword(s):  
Gas Turbine ◽  
Gas Turbine Engine ◽  
Passenger Cars ◽  
Long Distance ◽  
Vehicle Performance ◽  
Turbine Engine ◽  
Compression Ignition Engines ◽  
Power Turbine ◽  
Performance And Emissions ◽  
Efficiency Comparison

The performance and emissions of two alternative types of gas turbine engine for a chosen family vehicle are compared. One engine is a regenerative 71 kW gas turbine; the other is a hybrid power plant composed of a 15 kW gas turbine and a 7 MJ flywheel. These engines would give generally similar vehicle performance to that produced by 71 kW spark ignition and compression ignition engines. (The turbine engines would be lighter and, with a free power turbine, would have a more favourable torque-speed curve (1), giving them some advantages.) Results predict that for long-distance trips the hybrid engine would have a considerably better fuel economy and would produce lower emissions than the piston engines, and that the ‘straight’ gas turbine would be even better. For shorter commuting trips the hybrid would be able to run entirely from energy acquired and stored from house electricity, and it could therefore be the preferred choice for automobiles used primarily for urban driving when environmental factors are taken into account. However, the degradation of remaining energy in flywheel batteries and thermal energy in the regenerator and other engine hot parts between use periods will result in more energy being used than for the straight gas turbine engine using normal liquid fuel. The higher initial cost and greater complexity of the hybrid engine will be additional disadvantages.

Updating the Helicopter Gas Turbine Engine Mass Model for the Defining of the Turboshaft Engine Optimal Operating Cycle Parameters

2019 ◽  
Author(s):  
D. S. Kalabuhov ◽  
V. A. Grigoriev ◽  
A. O. Zagrebelnyi ◽  
D. S. Diligensky
Keyword(s):  
Gas Turbine ◽  
Power Unit ◽  
Cooling System ◽  
Gas Turbine Engine ◽  
Parameters Optimization ◽  
Operational Parameters ◽  
Mass Model ◽  
Operating Cycle ◽  
Turbine Engine ◽  
Turboshaft Engine

Abstract The article describes the adjusted parametrical turboshaft gas turbine engine mass model that is applied for the helicopter engine operating cycle parameters optimization during a conceptual engineering. During the operation of the take-off mass, which indirectly characterizes the cost of materials for the entire designed aircraft system, one of the main components which determines the coordination of the helicopter and its engine parameters is a mass of the gas turbine power unit. Moreover, during the parametrical studies the designed mass of a power unit should be defined by the parameters of a gas turbine engine; however, this type of dependencies is not that well enough studied for today. Therefore the evaluation of the dependency between the engine mass and its operational parameters is performed by using either generalized statistical data for existing designs or by parametrical mass models since there is nothing more precise up to date. However as new types of gas turbine engines appear it is required to update the values of parametrical model coefficients. This article describes the influence of different cooling system units on the engine mass and also clarifies the coefficients that specify the engine mass advance by introducing the structural-technological measures. The last one is highly dependent on the designed gas turbine engine (GTE) serial production year. It also has been proposed to represent some coefficients that are used in the model as dependencies of the main operational parameters. This has allowed to perform the parametrical study and to gain predictive solutions in correspondence to the modern engine design level.

scholarly journals Supply of additional working fluid to the flow part of the NK-8 gas turbine engine

2020 ◽  
Vol 178 ◽  
pp. 01038
Author(s):  
George Marin ◽  
Dmitrii Mendeleev ◽  
Boris Osipov ◽  
Azat Akhmetshin
Keyword(s):  
Gas Turbine ◽  
Maximum Load ◽  
Constant Load ◽  
Gas Turbine Engine ◽  
Working Fluid ◽  
Turbine Engine ◽  
Power Turbine ◽  
Mixing Chamber ◽  
Flow Part ◽  
Turbine Installation

Modern energy development strategies of advanced countries are based on the construction of gas turbine units which is associated with sufficiently high values of thermal efficiency and a relatively short term for putting them into operation. In this paper, the NK-8 engine is considered. It is modernized with a mixing chamber and a power turbine for the purpose of its ground application. A study was conducted of the injection of an additional working fluid into the flow part of a dual-circuit gas turbine engine. Steam is used as an injectable substance. For research a mathematical model was created in the AS «GRET» software package. The studies were carried out under constant load, the maximum load during injection was determined. An additional worker can be supplied with summer power limitations when it is necessary to increase the power of a gas turbine installation. Studies have shown that the maximum power that can be obtained by supplying steam to the flow part is 32.2 MW.

WR21 Water Wash Development Approach for the Intercooled Recuperated (ICR) Gas Turbine Engine

1997 ◽  
Author(s):  
Jay T. Janton ◽  
Kevin Widdows
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Test Site ◽  
Gas Turbine Engine ◽  
Test Program ◽  
Turbine Engine ◽  
Baseline Design ◽  
Development Approach ◽  
Pressure Compressor ◽  
Wash Test

The WR21 Intercooled Recuperated (ICR) Gas Turbine Engine is being developed as the prime power plant for future US and Foreign Navy ship applications. The development test program started in July 1994 and is still ongoing. One of the many challenges of the ICR design is the development of the compressors and intercooler (IC) wash system. The integration of the IC between the intermediate pressure compressor (IPC) and high pressure compressor (HPC) is unique to current US Navy applications and has introduced new design considerations from traditional wash development programs that must be addressed. Significant increase in wetted surface area of the heat exchanger (HX) matrix and the radial flow are two design aspects unique to the WR21. This paper reviews the design of the WR21 engine and the challenges it offers to developing both crank and on-line compressor/IC wash systems. The baseline design of the water wash systems are discussed, in addition to the water wash test program and its integration into the overall WR2I development program. Details are also given of the off-engine wash delivery system and salt injection systems in place at the test site. Crank wash test results to date are also presented.

Design of a State Space Controller for an Intercooled, Regenerated (ICR) Gas Turbine Engine

1994 ◽  
Author(s):  
Karl F. Prigge ◽  
Jerry W. Watts ◽  
Terrence E. Dwan
Keyword(s):  
Gas Turbine ◽  
Time Constant ◽  
Gas Turbine Engine ◽  
The Other ◽  
Pole Placement ◽  
Inlet Temperature ◽  
Fast Time ◽  
Turbine Engine ◽  
Power Turbine ◽  
Input Control

A multi-input, multi-output (MIMO) controller for an advanced gas turbine has been developed and tested using a computer simulation. The engine modeled is a two-and-one half spool gas turbine with both an intercooler and a regenerator. In addition, variable stator vanes are present in the free-power turbine. This advanced engine is proposed for future naval propulsion for both mechanical drive ships and electrical drive ships. The designed controller controls free-power turbine speed and turbine inlet temperature using fuel flow and angle of the stator vanes. The controller will also have four modes of operation to deal with over temperature and over speed conditions. An eight state reduced order controller was used with pole placement and LQR to arrive at control gains. Both these methods required considerable insight into the problem. This insight was provided by previous experience with controller design for a less complicated engine, and also by use of a polyhedral search model of the gas turbine engine. The difficulty with a MIMO controller was that both inputs affect both of the control variables. The classical resolution of this problem is to have one input control one variable at a fast time constant and the other input control the other variable at a slow time constant. The “optimal” resolution of this problem is analyzed using the transient curves and basic control theory.

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