Updating the Helicopter Gas Turbine Engine Mass Model for the Defining of the Turboshaft Engine Optimal Operating Cycle Parameters

Author(s):  
D. S. Kalabuhov ◽  
V. A. Grigoriev ◽  
A. O. Zagrebelnyi ◽  
D. S. Diligensky

Abstract The article describes the adjusted parametrical turboshaft gas turbine engine mass model that is applied for the helicopter engine operating cycle parameters optimization during a conceptual engineering. During the operation of the take-off mass, which indirectly characterizes the cost of materials for the entire designed aircraft system, one of the main components which determines the coordination of the helicopter and its engine parameters is a mass of the gas turbine power unit. Moreover, during the parametrical studies the designed mass of a power unit should be defined by the parameters of a gas turbine engine; however, this type of dependencies is not that well enough studied for today. Therefore the evaluation of the dependency between the engine mass and its operational parameters is performed by using either generalized statistical data for existing designs or by parametrical mass models since there is nothing more precise up to date. However as new types of gas turbine engines appear it is required to update the values of parametrical model coefficients. This article describes the influence of different cooling system units on the engine mass and also clarifies the coefficients that specify the engine mass advance by introducing the structural-technological measures. The last one is highly dependent on the designed gas turbine engine (GTE) serial production year. It also has been proposed to represent some coefficients that are used in the model as dependencies of the main operational parameters. This has allowed to perform the parametrical study and to gain predictive solutions in correspondence to the modern engine design level.

Author(s):  
Walter Brockett ◽  
Angelo Koschier

The overall design of and Advanced Integrated Propulsion System (AIPS), powered by an LV100 gas turbine engine, is presented along with major test accomplishments. AIPS was a demonstrator program that included design, fabrication, and test of an advanced rear drive powerpack for application in a future heavy armored vehicle (54.4 tonnes gross weight). The AIPS design achieved significant improvements in volume, performance, fuel consumption, reliability/durability, weight and signature reduction. Major components of AIPS included the recuperated LV100 turbine engine, a hydrokinetic transmission, final drives, self-cleaning air filtration (SCAF), cooling system, signature reduction systems, electrical and hydraulic components, and control systems with diagnostics/prognostics and maintainability features.


2020 ◽  
pp. 5-13
Author(s):  
Grigory Popov ◽  
◽  
Vasily Zubanov ◽  
Valeriy Matveev ◽  
Oleg Baturin ◽  
...  

The presented work provides a detailed description of the method developed by the authors for coordinating the working process of the main elements of the starting system for a modern gas turbine engine for a civil aviation aircraft: an auxiliary power unit (APU) and an air turbine – starter. This technique was developed in the course of solving the practical problem of selecting the existing APU and air turbine for a newly created engine. The need to develop this method is due to the lack of recommendations on the coordination of the elements of the starting system in the available literature. The method is based on combining the characteristics of the APU and the turbine, reduced to a single coordinate system. The intersection of the characteristic’s lines corresponding to the same conditions indicates the possibility of joint operation of the specified elements. The lack of intersection indicates the impossibility of joint functioning. The calculation also takes into account losses in the air supply lines to the turbine. The use of the developed method makes it possible to assess the possibility of joint operation of the APU and the air turbine in any operating mode. In addition to checking the possibility of functioning, as a result of the calculation, specific parameters of the working process at the operating point are determined, which are then used as initial data in calculating the elements of the starting system, for example, determining the parameters of the turbine, which in turn allow providing initial information for calculating the starting time or the possibility of functioning of the starting system GTE according to strength and other criteria. The algorithm for calculating the start-up time of the gas turbine engine was also developed by the authors and implemented in the form of an original computer program. Keywords: gas turbine engine start-up, GTE starting system, air turbine, methodology, joint work, auxiliary power unit, power, start-up time, characteristics matching, coordination, operational characteristics, computer program.


Author(s):  
Stephen A. Long ◽  
Patrick A. Reiger ◽  
Michael W. Elliott ◽  
Stephen L. Edney ◽  
Frank Knabe ◽  
...  

For the purpose of assessing combustion effects in a small gas turbine engine, there was a requirement to evaluate the rotating temperature and dynamic characteristics of the power turbine rotor module. This assessment required measurements be taken within the engine, during operation up to maximum power, using rotor mounted thermocouples and strain gages. The acquisition of this data necessitated the use of a telemetry system that could be integrated into the existing engine architecture without affecting performance. Due to space constraints, housing of the telemetry module was limited to placement in a hot section. In order to tolerate the high temperature environment, a cooling system was developed as part of the integration effort to maintain telemetry module temperatures within the limit allowed by the electronics. Finite element thermal analysis was used to guide the design of the cooling system. This was to ensure that sufficient airflow was introduced and appropriately distributed to cool the telemetry cavity, and hence electronics, without affecting the performance of the engine. Presented herein is a discussion of the telemetry system, instrumentation design philosophy, cooling system design and verification, and sample of the results acquired through successful execution of the full engine test program.


2019 ◽  
pp. 86-90
Author(s):  
Sergey Serbin

The appliance of modern tools of the computational fluid dynamics for the investigation of the pulsation processes in the combustion chamber caused by the design features of flame tubes and aerodynamic interaction compressor, combustor and turbine is discussed. The aim of the research is to investigate and forecast the non-stationary processes in the gas turbine combustion chambers. The results of the numerical experiments which were carried out using three-dimensional mathematical models in gaseous fuels combustion chambers reflect sufficiently the physical and chemical processes of the unsteady combustion and can be recommended to optimize the geometrical and operational parameters of the low-emission combustion chamber. The appliance of such mathematical models are reasonable for the development of new samples of combustors which operate at the lean air-fuel mixture as well as for the modernization of the existing chambers with the aim to develop the constructive measures aimed at reducing the probability of the occurrence of the pulsation combustion modes. Keywords: gas turbine engine, combustor, turbulent combustion, pulsation combustion, numerical methods, mathematical simulation.


Author(s):  
Richard H. Bunce ◽  
Francisco Dovali-Solis ◽  
Robert W. Baxter

It is important to monitor the quality of the air used in the cooling system of a gas turbine engine. There can be many reasons that particulates smaller than the minimum size removed by typical engine air filters can enter the secondary air system piping in a gas turbine engine system. Siemens has developed a system that provide real time monitoring of particulate concentrations by adapting a commercial electrodynamic devise for use within the confines of the gas turbine secondary air system with provision for a grab sample option to collect samples for laboratory analysis. This on-line monitoring system is functional at typical engine cooling system piping operating pressure and temperature. The system is calibrated for detection of iron oxide particles in the 1 to 100 micrometer range at concentration of from 1 to 50 parts per million mass wet (ppmmw) The electro dynamic device is nominally operable at 800°C. The particulate monitoring system requires special mounting and antenna. This system may be adjusted for other materials, sizes and concentrations. The system and its developmental application are described. The system has been tested and test results are reviewed. The test application was the cooling air piping of a Siemens gas turbine engine. Multiple locations were monitored. The cooling system in this engine incorporates an air cooler and the particulate monitoring system was tested upstream and downstream of the air cooler for temperature contrast. The monitor itself is limited to the piping system and not the engine gas-path.


Author(s):  
Stephen A Long ◽  
Stephen L Edney ◽  
Patrick A Reiger ◽  
Michael W Elliott ◽  
Frank Knabe ◽  
...  

For the purpose of assessing combustion effects in a small gas turbine engine, there was a requirement to evaluate the rotating temperature and dynamic characteristics of the power turbine rotor module. This assessment required measurements be taken within the engine, during operation up to maximum power, using rotor mounted thermocouples and strain gauges. The acquisition of this data necessitated the use of a telemetry system that could be integrated into the existing engine architecture without affecting performance. As a result of space constraints, housing of the telemetry module was limited to placement in a hot section. To tolerate the high temperature environment, a cooling system was developed as part of the integration effort to maintain telemetry module temperatures within the limit allowed by the electronics. Finite element thermal analysis was used to guide the design of the cooling system. This was to ensure that sufficient airflow was introduced and appropriately distributed to cool the telemetry cavity, and hence electronics, without affecting the performance of the engine. Presented herein is a discussion of the telemetry system, instrumentation design philosophy, cooling system design and verification, and sample of the results acquired through successful execution of the full engine test program.


Author(s):  
EP Filinov ◽  
VS Kuz’michev ◽  
A Yu Tkachenko ◽  
YaA Ostapyuk ◽  
IN Krupenich

Development of a gas turbine engine starts with optimization of the working process parameters. Turbine inlet temperature is among the most influential parameters that largely determine performance of an engine. As typical turbine inlet temperatures substantially exceed the point where metal turbine blades maintain reasonable thermal strength, proper modeling of the turbine cooling system becomes crucial for optimization of the engine’s parameters. Currently available numerical models are based on empirical data and thus must be updated regularly. This paper reviews the published information on turbine cooling requirements, and provides an approximation curve that generalizes data on all types of blade/vane cooling and is suitable for computer-based optimization.


Author(s):  
Jay T. Janton ◽  
Chai Uawithya

The WR21 Intercooled Recuperated (ICR) Gas Turbine engine has undergone system level development testing from July of 1994 to December 1999. There have been a total of ten engine builds and 2126 hours of engine operation performed through December of 1999. A significant number of unique development tests (experiments) have been performed over the ten engine builds. The last development test just completed and that was a USN specified 500-hour endurance test from 4 October through 16 December of 1999. All the development testing to date has been performed at the Defense Evaluation and Research Agency (DERA), Pyestock, England which is part of the UK Ministry of Defense (MOD). The last 500-hour endurance test was performed at the Advanced Propulsion & Power Generation Test Site (APPGTS) located at the Naval Surface Warfare Center Carderock Division (NSWCCD), Philadelphia, PA. The system level testing performed has evaluated the gas generator, power turbine, enclosure systems, recuperator, intercooler, and engine electronic controller (EEC). The enclosure systems include two off-engine skids (lube oil module and Intercooler Heat Exchanger module), accessory gearbox, fire protection system, enclosure cooling system, water wash, structureborne and airborne noise, fuel system and air start system. A three-phase development test strategy was employed. The first phase was to demonstrate the ICR technology and identify the highest-risk areas. Due to the unique challenges introduced by the intercooler, recuperator, variable area nozzles, and new EEC the test program was continually reviewed and revised. The second phase focused on component and system improvements. The final phase is the verification of the ICR in a 500-hr endurance test. At the completion of development testing a final design review will be held (DR5), followed by qualification testing. The qualification tests will include a 3150-hr endurance test and shock test. This paper summarizes and discusses the major tests performed during the development phases. The plan for the final development 500-hr endurance test and 3150-hr qualification test will be presented.


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