Development of the flow part of reactive type HPC of K-325-23,5 series steam turbine based on the use of modern computer technologies

The results of gas-dynamic design of a new flow part of a reactive type high-pressure cylinder (HPC) of the K-300 series condensing steam turbine are presented. The turbine was developed using a comprehensive methodology implemented in the IPMFlow software package. The methodology includes gas-dynamic calculations of various levels of complexity, as well as methods for analytical construction of the spatial shape of the blade rows based on a limited number of parameterized values. The real thermodynamic properties of water and steam were taken into account in 3D calculations of turbulent flows. At the final stage, 3D end-to-end calculations of the HPC, which consists of 18 stages, were carried out. The technology of parallel computing was applied in the said calculations. It is shown that a significant increase in efficiency and power has been achieved in the developed HPC due to the use of reactive type stages with modern smooth blade profiles and monotonic meridional contours.

Choosing the flow part geometric shape of the dredge pumps for viscous fluids

Purpose. Search for the possibility of increasing the efficiency of dredge pumps for viscous fluids by determining the rational values of the blade-outlet inclination angles in the pump impellers. Methods. During the research, the following is used: theoretical studies of the structure of the viscous fluids flowing through the flow part of dredge pumps; the method of three-dimensional software-simulation modeling of hydrodynamic processes using the Ansys software package; the methods of rational experiment planning for selecting the values of the number of points in the computational grid when optimizing the geometric parameters of the dredge pump impellers; methods of mathematical statistics and correlation analysis. Findings. It has been proven that the main reason for the failure of the flow part components in the dredge pumps is the manifestation of the influence of cavitation processes, which can be eliminated by changing the blade-outlet inclination angles in the pump impellers. A software-simulation complex for the automated design of the flow parts in the dredge pumps has been developed based on the use of optimization algorithms and computational fluid dynamics methods, which makes it possible to design dredge pumps with optimal characteristics that ensure their efficient operation with maximum efficiency values. It has been determined that one of the main factors influencing the head developed by dredge pumps and the efficiency value is the blade-outlet inclination angle in the pump impellers. Originality. Scientific novelty is in the scientific substantiation and development of a simulation-mathematical method for calculating the geometric parameters of the flow part in dredge pumps for viscous fluids at the design stage. Practical implications. The developed method for determining the rational blade-outlet inclination angles of the impellers in the dredge pumps for viscous fluids can be recommended to scientific-research and industrial organizations for use in the improvement, design and operation of the dredge pumps.

Моделювання та програмний комплекс для дослідження функціонування ежектора в змінних режимах

One of the current directions of development of modern energy-saving and energy-efficient technologies for ship and stationery (including municipal) energy is the use of ejector refrigeration machines, which can be used for air conditioning systems together with an absorption refrigeration machine (cascade cycle) or vapor compressor refrigeration machine as part of cogeneration or trigeneration units. Such circuit solutions can be used together with ensuring the rational organization of work processes in the main elements of the refrigeration machine, in particular in the jet device - ejector, the appropriate design of which, in turn, will further increase the thermal coefficient. Improving the design of the ejector is a rather complex and long process and does not always give positive results. It is primarily because many tests are required on full-scale models. Therefore, computer simulation of the ejector operation at different variable input parameters, considering the geometric characteristics of the flow part and variable mode characteristics during operation is more attractive in terms of finding options for rational (optimal) design. The paper presents the results of software development for modeling hydrodynamic processes in the flowing part of the ejector, considering the variable operating modes of the ejector refrigeration machine. The existing method for calculating the pressure and circulation characteristics of jet devices is used. The developed software complex "RefJet" in the design mode defines the maximum achievable coefficients of ejection of a jet ejector. In the simulation mode - provides determination of the ejection coefficients of the already designed (certain sizes) ejector at variable values of pressure at the inlet and outlet in specific operating conditions, considering its operation at the limit and partial modes. The work of the software package was tested in the development and analysis of circuit solutions of ejector refrigeration machines as part of the heat recovery circuits of three-generation units based on internal combustion engines and gas turbine engines.

Investigating the hydraulic resistance in the flow part elements of pneumatic systems and heat exchangers

The article deals with the development of shell-and-tube heat exchangers for the needs of power engineering, based on additive technologies, in particular, selective laser sintering technology with new configurations of heat exchange surfaces. The role of heat exchangers in microturbines, the most common units of power plants of small distributed power generation, is considered. To intensify heat transfer and increase the efficiency of microturbines, it is proposed to use various configurations of flow channels of shell-and-tube heat exchangers made on the basis of additive technologies. Mathematical modeling and experimental study of a gas medium flow in the tubes of a heat exchanger are carried out. The dependences of the coefficient of hydraulic resistance between the surface of inlet and outlet of gas from tubes of various configurations on the Reynolds number are obtained. The results of the experiment allow us to conclude that the resistance of spiral-shaped tubes is slightly higher than the resistance of tubes with three ribs.

Modeling the working media flow in shut-off valves with displacement of the regulating body perpendicular to the flow axis

The mathematical model of the working fluid movement in the flow section of the wedge type two-disc parallel gate valve is developed. The simulation of the fluid flow through the valve cavity is carried out, as a result the flow parameters are obtained in a wide range of Reynolds numbers at the entrance to the calculated area. The dependence of the hydraulic resistance as a function of the Reynolds number for liquid and gas flow is calculated. The various positions of the shut-off body in the flow part of the valve are considered and the area of reduced pressures in which the effect of cavitation may occur during fluid flow is estimated.

Analysis of Viscous Fluid Flow in Micropump Elements for Circulatory Support Systems

The paper presents the results of developing a micro-pump for the circulatory support system. The maximum diameter of the micropump is 6.5 mm. This allows it to be introduced into the human body through the femoral artery, which ensures its minimally invasive use. The micropump draws blood from the left ventricle of the heart and pumps it into the aorta behind the aortic valve. The numerical analysis of the spatial flow of an incompressible viscous fluid (blood) in the developed elements of the micropump allowed us to prove that its flow path corresponds to the conditions of minimal hemolysis and thrombosis during blood pumping. The developed micropump ensures uniform distribution of pressure and blood flow velocity at the outlet, which guarantees a uniform blood supply to the aorta. There are no zones of stagnation of blood and vortices throughout the flow part of the micropump, which reduces thrombosis in the micropump. In the entire volume of blood flow, even in the peripheral section of the micropump impeller, shear rates and shear stresses do not exceed critical values, which leads to minimal blood hemolysis in the developed elements of the micropump. The obtained results of 3D flow simulation in the elements of the micropump made it possible to develop design documentation for the manufacture and testing of its prototype on hydraulic and hemodynamic stands

Multi-objective topology optimization of pin-fin heat exchangers using spectral and finite-element methods

Forced convective pin-fin heat exchangers, due to the high wet surface area per volume and the hindered thermal boundary layers, feature low thermal resistances. However, the considerable coolant pressure drop, particularly for densely packed fin arrays, imposes operational costs for pumping power supply. This paper develops a multi-objective topology optimization approach to optimize sink geometries in order to minimize thermal resistance and pressure loss, concurrently. In accordance to the pin-fin geometrical characteristics, a dedicated pseudo-3D conjugate heat transfer model is utilized, by assuming periodic flow and fin design pattern, to reasonably reduce the high cost of full-3D model optimization. For the solution of flow part, a pseudo-spectral scheme is used, which is intrinsically periodic and features a high spectral accuracy, and the finite element method for the non-periodic conjugate heat transfer model. Exact partial derivatives of the discrete solutions are obtained analytically by hand-differentiation. This task is rather convenient for the flow part, due to the simplicity of the pseudo-spectral implementation; however, the MATLAB symbolic toolbox is selectively utilized for the finite element code to ensure an error-free implementation. Finally, the sensitivities are computed directly or via a discrete adjoint method, for the flow and heat models, respectively. To examine the present approach, two approaches are used for optimization of a practical cooling task: constrained and unconstrained multi-objective formulations, where in all cases more emphasis is placed on thermal resistance minimization. A series of optimized heat sink geometries via constrained or unconstrained multi-objective optimizations are obtained to examine practical utility of the present approach. The optimized topologies demonstrated superior cooling performances at lower costs of pressure losses compared to conventional (circular) in-line and staggered fins, and confirmed the supremacy of topology over pure sizing optimization.

Analysis of Physical Processes in the Flow Parts of Gas Turbines with Different Blade Chords

Theoretical and experimental studies of the current flowing in the lattices of the turbine stage impeller with a change in the elongation of its blades at constant constraining diameters of the flow part (constant blade lengths) are carried out. Four single-stage turbines with different chords of rotor blades and their relative elongations have been investigated. To explain the nature of the integral characteristics of the turbine stage with a change in the relative elongation of the rotor blades, detailed studies of the spatial flow structure in the gap between wheels and behind the impeller were carried out. The peculiarity of the operation of four impellers in the turbine stage is shown when the geometry of the channels changes along the height of the flow path - from active at the root to highly reactive at the periphery. A characteristic redistribution of the local values of the efficiency and losses along the height of the lattices associated with a change in the elongation of the rotor blades and the rotation of the lattices has been revealed. It was found that with a decrease in the elongation of the rotor blades, the zone with the minimum efficiency moves from the root sections to the peripheral ones with its simultaneous restructuring and an increase in the minimum efficiency in this zone. In this case, the integral values of the efficiency of impellers with different relative elongations of the blades remain the same and sufficiently high.