Improved Flow Rate in Electro-Osmotic Micropumps for Combinations of Substrates and Different Liquids With and Without Nanoparticles

2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Marwan F. Al-Rjoub ◽  
Ajit K. Roy ◽  
Sabyasachi Ganguli ◽  
Rupak K. Banerjee

A new design for an electro-osmotic flow (EOF) driven micropump was fabricated. Considering thermal management applications, three different types of micropumps were tested using multiple liquids. The micropumps were fabricated from a combination of materials, which included: silicon-polydimethylsiloxane (Si-PDMS), Glass-PDMS, or PDMS-PDMS. The flow rates of the micropumps were experimentally and numerically assessed. Different combinations of materials and liquids resulted in variable values of zeta-potential. The ranges of zeta-potential for Si-PDMS, Glass-PDMS, and PDMS-PDMS were −42.5–−50.7 mV, −76.0–−88.2 mV, and −76.0–−103.0 mV, respectively. The flow rates of the micropumps were proportional to their zeta-potential values. In particular, flow rate values were found to be linearly proportional to the applied voltages below 500 V. A maximum flow rate of 75.9 μL/min was achieved for the Glass-PDMS micropump at 1 kV. At higher voltages nonlinearity and reduction in flow rate occurred due to Joule heating and the axial electro-osmotic current leakage through the silicon substrate. The fabricated micropumps could deliver flow rates, which were orders of magnitude higher compared to the previously reported values for similar size micropumps. It is expected that such an increase in flow rate, particularly in the case of the Si-PDMS micropump, would lead to enhanced heat transfer for microchip cooling applications as well as for applications involving micrototal analysis systems (μTAS).

2014 ◽  
Vol 136 (3) ◽  
Author(s):  
K. Pramod ◽  
A. K. Sen

This paper reports theoretical and numerical analysis of fluid flow and heat transfer in a cascade electro-osmotic flow (EOF) micropump for chip cooling. A simple analytical model is developed to determine the temperature distribution in a two-dimensional (2D) single channel EOF micropump with forced convection due to a voltage difference between both ends. Numerical simulations are performed to determine the temperature distribution in the domain which is compared with that predicted by the model. A novel cascade EOF micropump with multiple microchannels in series and parallel and with an array of interdigitated electrodes along the flow direction is proposed. The simulations predict the maximum flow rate and pressure capability of one single stage of the micropump and the analytical model employs equivalent circuit theory to predict the total flow rate and back pressure. Each stage of the proposed micropump comprises sump and pump regions having opposing electric field directions. The various design parameters of the micropump includes the height of the pump and sump (h), number of stages (n), channel width (w), thickness of the channel wall or fin (r), and width ratio of the pump and sump (s:p) regions. Numerical simulations are performed to predict the effects of these design parameters on the pump performance which is compared with that predicted by the analytical model. The micropump is used for cooling cooling of an Intel® CoreTM i5 chip which produces a maximum heat of 95 W over an area of 3.75 × 3.75 cm. Based on the parametric studies a design for the cascade EOF micropump is proposed which provides a maximum flow rate of 14.16 ml/min and a maximum back pressure of 572.5 Pa to maintain a maximum chip temperature of 310.63 K.


2019 ◽  
Vol 7 (1) ◽  
Author(s):  
Jia Wang ◽  
Fabian Nitschke ◽  
Maziar Gholami Korzani ◽  
Thomas Kohl

Abstract Temperature logs have important applications in the geothermal industry such as the estimation of the static formation temperature (SFT) and the characterization of fluid loss from a borehole. However, the temperature distribution of the wellbore relies on various factors such as wellbore flow conditions, fluid losses, well layout, heat transfer mechanics within the fluid as well as between the wellbore and the surrounding rock formation, etc. In this context, the numerical approach presented in this paper is applied to investigate the influencing parameters/uncertainties in the interpretation of borehole logging data. To this end, synthetic temperature logs representing different well operation conditions were numerically generated using our newly developed wellbore simulator. Our models account for several complex operation scenarios resulting from the requirements of high-enthalpy wells where different flow conditions, such as mud injection with- and without fluid loss and shut-in, occur in the drill string and the annulus. The simulation results reveal that free convective heat transfer plays an important role in the earlier evolution of the shut-in-time temperature; high accuracy SFT estimation is only possible when long-term shut-in measurements are used. Two other simulation scenarios for a well under injection conditions show that applying simple temperature correction methods on the non-shut-in temperature data could lead to large errors for SFT estimation even at very low injection flow rates. Furthermore, the magnitude of the temperature gradient increase depends on the flow rate, the percentage of fluid loss and the lateral heat transfer between the fluid and the rock formation. As indicated by this study, under low fluid losses (< 30%) or relatively higher flow rates (> 20 L/s), the impact of flow rate and the lateral heat transfer on the temperature gradient increase can be ignored. These results provide insights on the key factors influencing the well temperature distribution, which are important for the choice of the drilling data to estimate SFT and the design of the inverse modeling scheme in future studies to determine an accurate SFT profile for the high-enthalpy geothermal environment.


Author(s):  
Pardeep Shahi ◽  
Apurv Deshmukh ◽  
Hardik Hurnekar ◽  
Satyam Saini ◽  
Pratik V Bansode ◽  
...  

Abstract Transistor density trends till recently have been following Moore's law, doubling every generation resulting in increased power density. The computational performance gains with the breakdown of Moore's law were achieved by using multi-core processors, leading to non-uniform power distribution and localized high temperatures making thermal management even more challenging. Cold plate-based liquid cooling has proven to be one of the most efficient technologies in overcoming these thermal management issues. Traditional liquid-cooled data center deployments provide a constant flow rate to servers irrespective of the workload, leading to excessive consumption of coolant pumping power. Therefore, a further enhancement in the efficiency of implementation of liquid cooling in data centers is possible. The present investigation proposes the implementation of dynamic cooling using an active flow control device to regulate the coolant flow rates at the server level. This device can aid in pumping power savings by controlling the flow rates based on server utilization. The FCD design contains a V-cut ball valve connected to a micro servo motor used for varying the device valve angle. The valve position was varied to change the flow rate through the valve by servo motor actuation based on pre-decided rotational angles. The device operation was characterized by quantifying the flow rates and pressure drop across the device by changing the valve position using both CFD and experiments. The proposed FCD was able to vary the flow rate between 0.09 lpm to 4 lpm at different valve positions.


Author(s):  
Shuhuai Yao ◽  
Shulin Zeng ◽  
Juan G. Santiago

This paper presents an analytical and experimental study of electroosmotic (EO) pumps designed to be integrated with two-phase microchannel heat exchangers with load capacities of order 100 W and greater. We have fabricated sintered glass EO pumps that provide maximum flow rates and pressure capacities 33 ml/min and 1.3 atm, respectively, at 100 V applied potentials. We have developed an analytical model to solve for electroosmotic flow rate, total pump current, and thermodynamic efficiency as a function of pump pressure load for these porous-structure EO pumps. The model uses a symmetric electrolyte approximation valid for the high zeta potential regime and numerically solves the Poisson-Boltzmann equation for charge distribution in the idealized pore geometry. The model also incorporates an approximate ionic-strength-dependent zeta potential formulation. The effects of pressure and flow rate on thermodynamic efficiency are also analyzed theoretically and compared to our measurements.


2015 ◽  
Vol 19 (6) ◽  
pp. 2039-2048 ◽  
Author(s):  
Hafiz Ali ◽  
Muhammad Azhar ◽  
Musab Saleem ◽  
Qazi Saeed ◽  
Ahmed Saieed

The focus of this research paper is on the application of water based MgO nanofluids for thermal management of a car radiator. Nanofluids of different volumetric concentrations (i.e. 0.06%, 0.09% and 0.12%) were prepared and then experimentally tested for their heat transfer performance in a car radiator. All concentrations showed enhancement in heat transfer compared to the pure base fluid. A peak heat transfer enhancement of 31% was obtained at 0.12 % volumetric concentration of MgO in basefluid. The fluid flow rate was kept in a range of 8-16 liter per minute. Lower flow rates resulted in greater heat transfer rates as compared to heat transfer rates at higher flow rates for the same volumetric concentration. Heat transfer rates were found weakly dependent on the inlet fluid temperature. An increase of 8?C in inlet temperature showed only a 6% increase in heat transfer rate.


1997 ◽  
Vol 119 (1) ◽  
pp. 61-67 ◽  
Author(s):  
J.-X. Chen ◽  
X. Gan ◽  
J. M. Owen

A superposed radial outflow of air is used to cool two disks that are rotating at equal and opposite speeds at rotational Reynolds numbers up to 1.2 × 106. One disk, which is heated up to 100°C, is instrumented with thermocouples and fluxmeters; the other disk, which is unheated, is made from transparent polycarbonate to allow the measurement of velocity using an LDA system. Measured Nusselt numbers and velocities are compared with computations made using an axisymmetric elliptic solver with a low-Reynolds-number k–ε turbulence model. Over the range of flow rates and rotational speeds tested, agreement between the computations and measurements is mainly good. As suggested by the Reynolds analogy, the Nusselt numbers for contrarotating disks increase strongly with rotational speed and weakly with flow rate; they are lower than the values obtained under equivalent conditions in a rotor–stator system.


Author(s):  
Vahid Madadi ◽  
Touraj Tavakoli ◽  
Amir Rahimi

AbstractThe energy and exergy performance of a parabolic dish collector is investigated experimentally and theoretically. The effect of receiver type, inlet temperature and mass flow rate of heat transfer fluid (HTF), receiver temperature, receiver aspect ratio and solar radiation are investigated. To evaluate the effect of the receiver aperture area on the system performance, three aperture diameters are considered. It is deduced that the fully opened receivers have the greatest exergy and thermal efficiency. The cylindrical receiver has greater energy and exergy efficiency than the conical one due to less exergy destruction. It is found that the highest exergy destruction is due to heat transfer between the sun and the receivers and counts for 35 % to 60 % of the total wasted exergy. For three selected receiver aperture diameters, the exergy efficiency is minimum for a specified HTF mass flow rate. High solar radiation allows the system to work at higher HTF inlet temperatures. To use this system in applications that need high temperatures, in cylindrical and conical receivers, the HTF mass flow rates lower than 0.05 and 0.09 kg/s are suggested, respectively. For applications that need higher amounts of energy content, higher HTF mass flow rates than the above mentioned values are recommended.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6543
Author(s):  
Mieczysław Dzierzgowski

Laboratory measurements and analyses conducted in a wide range of changes of water temperature and mass flow rate for different types of radiators allowed to provides limitations and assessment of the current radiators heat transfer model according to EN 442. The inaccuracy to determinate the radiator heat output according to EN 442, in case of low water mass flow rates may achieve up to 22.3% A revised New Extended Heat Transfer Model in Radiators NEHTMiRmd is general and suitable for different types of radiators both new radiators and radiators existing after a certain period of operation is presented. The NEHTMiRmd with very high accuracy describes the heat transfer processes not only in the nominal conditions—in which the radiators are designed, but what is particularly important also in operating conditions when the radiators water mass flow differ significantly from the nominal value and at the same time the supply temperature changes in the whole range radiators operating during the heating season. In order to prove that the presented new model NEHTMiRmd is general, the article presents numerous calculation examples for various types of radiators currently used. Achieved the high compatibility of the results of the simulation calculations with the measurement results for different types of radiators: iron elements (not ribbed), plate radiators (medium degree ribbed), convectors (high degree ribbed) in a very wide range of changes in the water mass flow rates and the supply temperature indicates that a verified NEHTMiRmd can also be used in designing and simulating calculations of the central heating installations, for the rational conversion of existing installations and district heating systems into low temperature energy efficient systems as well as to directly determine the actual energy efficiency, also to improve the indications of the heat cost allocators. In addition, it may form the basis for the future modification of the European Standards for radiator testing.


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