Numerical Investigation on the Time-Variant Flow Field and Dynamic Forces Acting in Steam Turbine Inlet Valves

Author(s):  
Clemens Bernhard Domnick ◽  
Friedrich-Karl Benra ◽  
Dieter Brillert ◽  
Hans Josef Dohmen ◽  
Christian Musch

The unsteady flow in inlet valves for large steam turbines used in power stations was investigated using the method of computational fluid dynamics (CFD). As the topology of the flow depends on the stroke and the pressure ratio of the valve, the flow was investigated at several positions. Various turbulence models were applied to the valve to capture the unsteady flow field. Basic Reynolds-averaged Navier–Stokes (RANS) models, the scale adaptive simulation (SAS), and the scale adaptive simulation with zonal forcing (SAS-F, also called ZFLES) were evaluated. To clarify the cause of flow-induced valve vibrations, the investigation focused on the pressure field acting on the valve plug. It can be shown that acoustic modes are excited by the flow field. These modes cause unsteady forces that act on the valve plug. The influence of valve geometry on the acoustic eigenmodes was investigated to determine how to reduce the dynamic forces. Three major flow topologies that create different dynamic forces were identified.

Author(s):  
Clemens Bernhard Domnick ◽  
Friedrich-Karl Benra ◽  
Hans Josef Dohmen ◽  
Christian Musch

In this paper the unsteady flow in inlet valves for large steam turbines used in power stations is investigated using the method of computational fluid dynamics. As the topology of the flow depends on the stroke and the pressure ratio of the valve, it is investigated at several positions. Different turbulence models are applied to the valve in order to capture the unsteady flow field. The RANS, the SAS and the SAS-F (ZFLES) model are evaluated. In order to clarify the cause of flow induced valve vibrations the investigation is focused on the pressure field acting on the valve plug. It could be shown, that acoustic modes are excited by the flow field. These modes cause unsteady forces acting on the valve plug. The influence of valve geometry on the acoustic eigenmodes is investigated in order to lower the dynamic forces. Three major flow topologies are found which crate different dynamic forces.


Author(s):  
Charles Farbos de Luzan ◽  
Yuri Perelstein ◽  
Ephraim Gutmark ◽  
Thomas Frosell ◽  
Frederic Felten

A coaxial piping system (CPS) that involves a transition from a smaller annulus into a larger annulus is investigated to evaluate the generation of vortices and recirculation zones around the transition area. These areas are of interest for industrial applications where erosion within the piping system is a concern. The focus of this work is to evaluate the capabilities of Computational Fluid Dynamics (CFD) using commercial Reynolds-Averaged Navier Stokes (RANS) models to predict the regions and intensity of vortices and recirculation zones. A trusted grid is developed and used to compare turbulence models. The commercial CFD solver Fluent (Ansys Inc., USA) is used to solve the flow governing equations for different CFD numerical formulations, namely the one equation Spalart-Allmaras model, and steady-state RANS with different turbulence models (standard k-epsilon, k-epsilon realizable, k-epsilon RNG, standard k-omega, k-omega SST, and transition SST) [1]. CFD results are compared to time-averaged particle image velocimetry (PIV) measurements. The PIV provides 3D flow field measurements in the outer annulus of the piping system. Velocities in regions of interest were used to compare each model to the PIV results. An RMS comparison of the numerical results to the measured values is used as a quantitative evaluation of each turbulence model being considered. The results provide a useable CFD model for evaluation of the flow field of this flow field and highlights areas of uncertainty in the CFD results.


Author(s):  
Friedrich Kost ◽  
Frank Hummel ◽  
Maik Tiedemann

Within a European project a high-pressure turbine stage was investigated at DLR, Göttingen. The investigations consisted primarily of experiments carried out in the windtunnel for Rotating Cascades (RGG), but some numerical work was also performed. Detailed measurements were carried out at mid section of a turbine rotor using a Laser-2-Focus device which served as a velocimeter measuring 2D-velocity vectors and turbulence quantities and as a tool to determine the concentration of coolant ejected at the trailing edge of the stator blades. The measurement of coolant concentration downstream of the stator and inside the rotor provided a detailed picture of the stator wake development and its interaction with the moving rotor. Axial measurement locations reached from the stator exit through the rotor to a downstream measurement plane. Measurement results are presented as instantaneous flow values. Unsteady flow vectors and turbulence intensities could be related at 16 time instants representing one rotor blade passsing period to the wake development made visible by the coolant concentration. The measured unsteady flow vectors and unsteady pressures, measured with semi-conductor pressure transducers, are compared with results from a numerical calculation using the Navier-Stokes code “TRACE-U” which allows the computation of the unsteady flow field. The measured steady and unsteady flow quantities served to validate the Navier-Stokes code. A comparison of the wake entropy trajectories outside the blade boundary layers and at the wall gives an impression of the lag between the arrival time of the wake in the freestream near the blade surface and the time the boundary layer quantities at the blade surface itself are affected.


Processes ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 1687
Author(s):  
Chao Yu ◽  
Xiangyao Xue ◽  
Kui Shi ◽  
Mingzhen Shao ◽  
Yang Liu

This paper compares the performances of three Computational Fluid Dynamics (CFD) turbulence models, Reynolds Average Navier-Stokes (RANS), Detached Eddy Simulation (DES), and Large Eddy Simulation (LES), for simulating the flow field of a wheel loader engine compartment. The distributions of pressure fields, velocity fields, and vortex structures in a hybrid-grided engine compartment model are analyzed. The result reveals that the LES and DES can capture the detachment and breakage of the trailing edge more abundantly and meticulously than RANS. Additionally, by comparing the relevant calculation time, the feasibility of the DES model is proved to simulate the three-dimensional unsteady flow of engine compartment efficiently and accurately. This paper aims to provide a guiding idea for simulating the transient flow field in the engine compartment, which could serve as a theoretical basis for optimizing and improving the layout of the components of the engine compartment.


Author(s):  
Emanuele Guidotti ◽  
Mark G. Turner

A multistage frequency domain (Nonlinear Harmonic) Navier-Stokes unsteady flow solver has been used to analyze the flow field in the MIT (rotor/rotor) aspirated counter-rotating compressor. The numerical accuracy and computational efficiency of the Nonlinear Harmonic method implemented in Numeca’s Fine/Turbo CFD code has been demonstrated by comparing predictions with experimental data and nonlinear time-accurate solutions for the test case. The comparison is good, especially considering the big savings in time with respect to a time accurate simulation. An imposed inlet boundary condition takes into account the flow change due to the IGV (not simulated in the computational model). Details of the flow field are presented and physical explanations are provided. Also, suggestions and recommendations on the use of the Nonlinear Harmonic method are provided. From this work it can be concluded that the development of efficient frequency domain approaches enables routine unsteady flow predictions to be used in the design of modern turbomachinery.


2006 ◽  
Vol 128 (6) ◽  
pp. 1172-1180 ◽  
Author(s):  
Stephen Mahon ◽  
Xin Zhang

The flow around an inverted double-element airfoil in ground effect was studied numerically, by solving the Reynolds averaged Navier-Stokes equations. The predictive capabilities of six turbulence models with regards to the surface pressures, wake flow field, and sectional forces were quantified. The realizable k−ε model was found to offer improved predictions of the surface pressures and wake flow field. A number of ride heights were investigated, covering various force regions. The surface pressures, sectional forces, and wake flow field were all modeled accurately and offered improvements over previous numerical investigations. The sectional forces indicated that the main element generated the majority of the downforce, whereas the flap generated the majority of the drag. The near field and far field wake development was investigated and suggestions concerning reduction of the wake thickness were offered. The main element wake was found to greatly contribute to the overall wake thickness with the contribution increasing as the ride height decreased.


2021 ◽  
Vol 8 (1) ◽  
Author(s):  
Ryley McConkey ◽  
Eugene Yee ◽  
Fue-Sang Lien

AbstractThe recent surge in machine learning augmented turbulence modelling is a promising approach for addressing the limitations of Reynolds-averaged Navier-Stokes (RANS) models. This work presents the development of the first open-source dataset, curated and structured for immediate use in machine learning augmented corrective turbulence closure modelling. The dataset features a variety of RANS simulations with matching direct numerical simulation (DNS) and large-eddy simulation (LES) data. Four turbulence models are selected to form the initial dataset: k-ε, k-ε-ϕt-f, k-ω, and k-ω SST. The dataset consists of 29 cases per turbulence model, for several parametrically sweeping reference DNS/LES cases: periodic hills, square duct, parametric bumps, converging-diverging channel, and a curved backward-facing step. At each of the 895,640 points, various RANS features with DNS/LES labels are available. The feature set includes quantities used in current state-of-the-art models, and additional fields which enable the generation of new feature sets. The dataset reduces effort required to train, test, and benchmark new corrective RANS models. The dataset is available at 10.34740/kaggle/dsv/2637500.


Author(s):  
Afaque Shams ◽  
Nicolas Edh ◽  
Kristian Angele

This article reports a CFD-benchmark with the purpose of validating different turbulence modelling approaches for the transient heat transfer due to mixing of hot and cold flow in a T-junction including the wall. This validation exercise has been carried out within the MOTHER project. In the framework of the project, new experiments were performed with a novel measurement sensor allowing the measurements of the fluctuating wall temperature inside the solid pipe wall. The tests were performed for two different Reynolds numbers (Re) 40000 and 60000 and for two different T-junction geometries; a sharp corner and a round corner. The present article reports the synthesis of the CFD validation for a sharp corner T-junction for Re = 40 000. The CFD validation study has been performed using four different CFD softwares, namely STAR-CCM+, Code_Saturne, LESOCC2 and Fluent. In addition, five different turbulence models i.e. wall-function Large Eddy Simulation (LES), Deatched Eddy Simulation (DES), Partially Resolved Numerical Simulation (PRNS), Unsteady Reynolds Averaged Navier-Stokes URANS and RANS were used to perform the CFD computations. The validation exercise has shown that LES gives the best agreement with the experimental data followed by hybrid (LES/RANS), URANS and RANS models, respectively. The velocity and the thermal fields in the fluid region are correctly predicted by the proper use of the LES modelling, whereas, the accurate prediction of the thermal field in the solid requires very long sampling time in order to achieve a statistically converged solution, which of course requires an enormous computational power. Therefore, the statistical convergence of the thermal field in the solid has been found to be a bottleneck in order to accurately predict the temperature fluctuations in the wall. However, measuring the small amplitude temperature fluctuations is also associated with an uncertainty so the disagreement between CFD and measurements (of the order of 10 %) can also be attributed, in part, to uncertainties in the measurements.


Author(s):  
Mehran Masoumifar ◽  
Suyash Verma ◽  
Arman Hemmati

Abstract This study evaluates how Reynolds-Averaged-Navier-Stokes (RANS) models perform in simulating the characteristics of mean three-dimensional perturbed flows in pipes with targeted wall-shapes. Capturing such flow features using turbulence models is still challenging at high Reynolds numbers. The principal objective of this investigation is to evaluate which of the well-established RANS models can best predict the flow response and recovery characteristics in perturbed pipes at moderate and high Reynolds numbers (10000-158000). First, the flow profiles at various axial locations are compared between simulations and experiments. This is followed by assessing the well-known mean pipeflow scaling relations. The good agreement between our computationally predicted data using Standard k-epsilon model and those of experiments indicated that this model can accurately capture the pipeflow characteristics in response to introduced perturbation with smooth sinusoidal axial variations.


Author(s):  
S. Lavagnoli ◽  
T. Yasa ◽  
G. Paniagua ◽  
S. Duni ◽  
L. Castillon

In this paper the aerodynamics of an innovative multisplitter LP stator downstream of a high-pressure turbine stage is presented. The stator row, located inside a swan necked diffuser, is composed of 16 large structural vanes and 48 small airfoils. The experimental characterization of the steady and unsteady flow field was carried out in a compression tube rig under engine representative conditions. The one-and-a-half turbine stage was tested at three operating regimes by varying the pressure ratio and the rotational speed. Time-averaged and time-accurate surface pressure measurements are used to investigate the aerodynamic performance of the stator and the complex interaction mechanisms with the HP turbine stage. Results show that the strut blade has a strong impact on the steady and unsteady flow field of the small vanes depending on the vane circumferential position. The time-mean pressure distributions around the airfoils show that the strut influence is significant only in the leading edge region. At off-design condition (higher rotor speed) a wide separated region is present on the strut pressure side and it affects the flow field of the adjacent vanes. A complex behavior of the unsteady surface pressures was observed. Up to four pressure peaks are identified in the time-periodic signals. The frequency analysis also shows a complex structure. The spectrum distribution depends on the vane position. The contribution of the harmonics is often larger than the fundamental frequency. The forces acting on the LP stator vanes are calculated. The results show that higher forces act on the small vanes but largest fluctuations are experienced by the strut. The load on the whole stator decreases 30% as the turbine pressure ratio is reduced by approx. 35%.


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