Cavitation Bubble Dynamics Induced by Hydrodynamic Pressure Oil Film in Ultrasonic Vibration Honing

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Ce Guo ◽  
XiJing Zhu ◽  
Jia Liu ◽  
Dan Zhang
Keyword(s):  
Ultrasonic Vibration ◽  
Cavitation Bubble ◽  
Bubble Dynamics ◽  
Prediction Method ◽  
Hydrodynamic Pressure ◽  
Ultrasonic Frequency ◽  
Film Pressure ◽  
Oil Film ◽  
Cavitation Effect ◽  
Oil Film Pressure

During ultrasonic vibration honing (UVH), a thin hydrodynamic oil film formed can seriously affect the cavitation effect in the grinding fluid, but the mechanism is still unclear now. Based on the hydrodynamics theory, a revised cavitation bubble model with oil film pressure is developed, and it has been calculated by the four-order Runge–Kutta method. The calculation results show that the oil film pressure under UVH is a positive–negative alternant pulse pressure, and it can induce the secondary expansion of the bubble, leading to double microjets during the process of the bubble collapsing. The effects of ultrasonic amplitude, ultrasonic frequency, oil film height, and reciprocation speed of the honing stone on the bubble dynamics are discussed. With the increase of ultrasonic amplitude, the amplitude of the bubble expansion is increased, and the oscillation interval is extended. As increasing normalized oil film height, the variation of the bubble first expansion is slight, while the amplitude of the bubble secondary expansion is reduced and the oscillation interval is also shortened. The main effect of ultrasonic frequency and reciprocation speed of the honing stone on the bubble dynamics is connected with the secondary bubble expansion. The bubble secondary expansion is decreased with the increasing reciprocation speed of the honing stone, ultrasonic frequency, and oil film height. The results of the simulations are consistent with the surface roughness measurements well, which provides a theoretical prediction method of cavitation bubbles control.

Cavitation in an Oscillatory Oil Squeeze Film

1984 ◽  
Vol 106 (3) ◽  
pp. 360-365 ◽  
Author(s):  
D. W. Parkins ◽  
R. May-Miller
Keyword(s):  
Cavitation Bubble ◽  
Lower Surface ◽  
Squeeze Film ◽  
Film Pressure ◽  
Oil Film ◽  
Experimental Apparatus ◽  
Time Histories ◽  
Time Cycle ◽  
Oscillatory Cycle ◽  
Oil Film Pressure

This paper records observed features of cavitation arising in an oscillatory oil squeeze film. In the experimental apparatus, two nondeformable surfaces contained the oil film. The square upper surface oscillated, normally to the oil film, at any frequency between 5 and 50 Hz. A transparent lower surface together with a viewing and synchronising system enabled cavitation bubble patterns in the oil film to be observed and photographed at any point in the oscillatory cycle. Three different behavioral regimes (designated 1, 2, and 3) have been observed, each characterized by the method of forming cavitation bubbles together with particular features in the oil film pressure, thickness and bubble extent-time cycle. Descriptions are given of the salient features of each regime, and the transition from one to another. The paper contains photographs of cavitation bubble patterns at important points in the typical oscillatory cycles together with their location in the oil film pressure and thickness time histories.

Influence of Surface Waviness on the Thermal Elastohydrodynamic Lubrication of an Eccentric-Tappet Pair

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
J. Wang ◽  
C. H. Venner ◽  
A. A. Lubrecht
Keyword(s):  
Film Thickness ◽  
Elastohydrodynamic Lubrication ◽  
Surface Waviness ◽  
Film Pressure ◽  
Oil Film ◽  
Working Cycle ◽  
Temperature Oscillations ◽  
Minimum Film Thickness ◽  
Traction Coefficient ◽  
Oil Film Pressure

The effect of single-sided and double-sided harmonic surface waviness on the film thickness, pressure, and temperature oscillations in an elastohydrodynamically lubricated eccentric-tappet pair has been investigated in relation to the eccentricity and the waviness wavelength. The results show that, during one working cycle, the waviness causes significant fluctuations of the oil film, pressure, and temperature, as well as a reduction in minimum film thickness. Smaller wavelength causes more dramatic variations in oil film. The fluctuations of the pressure, film thickness, temperature, and traction coefficient caused by double-sided waviness are nearly the same compared with the single-sided waviness, but the variations are less intense.

Simulation studies on static thermal behaviour of true elliptical and orthogonally displaced non-circular journal bearing

2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan
Keyword(s):  
Journal Bearing ◽  
Load Capacity ◽  
Current Trend ◽  
Operating Conditions ◽  
Performance Characteristics ◽  
Film Pressure ◽  
Content Type ◽  
Oil Film ◽  
Ellipticity Ratio ◽  
Oil Film Pressure

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.

scholarly journals Fuzzy Logic based Model to Predict Maximum Oil-Film Pressure in Journal Bearing

2013 ◽  
Vol 6 (20) ◽  
pp. 3871-3878 ◽  
Author(s):  
Diyar I. Ahmed ◽  
S. Kasolang ◽  
Basim A. Khidhir ◽  
B.F. Yousif
Keyword(s):  
Fuzzy Logic ◽  
Journal Bearing ◽  
Film Pressure ◽  
Oil Film ◽  
Oil Film Pressure

scholarly journals Coupled simulation of elastohydrodynamics and multi-flexible body dynamics in piston-lubrication system

2019 ◽  
Vol 11 (12) ◽  
pp. 168781401989585 ◽  
Author(s):  
Seongsu Kim ◽  
Juhwan Choi ◽  
Jin-Gyun Kim ◽  
Ryo Hatakeyama ◽  
Hiroshi Kuribara ◽  
...  
Keyword(s):  
Cylinder Block ◽  
Flexible Body ◽  
Asperity Contact ◽  
Lubrication System ◽  
Film Pressure ◽  
Oil Film ◽  
Piston Skirt ◽  
Body Dynamics ◽  
Flexible Body Dynamics ◽  
Oil Film Pressure

In this work, we propose a robust modeling and analysis technique of the piston-lubrication system considering fluid–structure interaction. The proposed schemes are based on combining the elastohydrodynamic analysis and multi-flexible body dynamics. In particular, multi-flexible body dynamics analysis can offer highly precise numerical results regarding nonlinear deformation of the piston skirt and cylinder bore, which can lead to more accurate results of film thickness for gaps filled with lubricant and of relative velocity of facing surfaces between the piston skirt and the cylinder block. These dynamic analysis results are also used in the elastohydrodynamic analysis to compute the oil film pressure and asperity contact pressure that are used as external forces to evaluate the dynamic motions of the flexible bodies. A series of processes are repeated to accurately predict the lubrication characteristics such as the clearance and oil film pressure. In addition, the Craig–Bampton modal reduction, which is a standard type of component mode synthesis, is employed to accelerate the computational speed. The performance of the proposed modeling schemes implemented in the RecurDyn™ multi-flexible body dynamics environment is demonstrated using a well-established numerical example, and the proposed simulation methods are also verified with the experimental results in a motor cycle engine (gasoline) which has a four cycle, single cylinder, overhead camshaft (OHC), air cooled.

Design and optimization of textures on the surface of crankpin bearing to improve lubrication efficiency and friction power loss of engine

2020 ◽  
pp. 135065012094200
Author(s):  
Zhenpeng Wu ◽  
Vanliem Nguyen ◽  
Vanquynh Le ◽  
Xuanlong Le ◽  
Vancuong Bui
Keyword(s):  
Power Loss ◽  
Asperity Contact ◽  
Bearing Surface ◽  
Film Pressure ◽  
Oil Film ◽  
Design And Optimization ◽  
Friction Power ◽  
Study Results ◽  
The Impact ◽  
Oil Film Pressure

The study proposes a design and optimization of textures on the surface of crankpin bearing to improve the lubrication efficiency and friction power loss (LE-FPL). A hydrodynamic lubrication model of crankpin bearing considering the impact of the external dynamic load and micro asperity contact is established. Based on the established model, the lubrication textures designed on the bearing surface are then simulated and optimized through the algorithms developed in Matlab environment and multi-objective optimization method. Increasing the oil film pressure and reducing the contact force ( Wac) in the asperity contact region, friction force ( Ff), and friction coefficient ( µ) of crankpin bearing are the objective functions to evaluate the LE-FPL. The study results indicate that the lubrication textures designed on the bearing surface have an obvious effect on improving the LE-FPL. Especially, with the optimized textures, the maximum oil film pressure is greatly increased by 44.8% while the maximum values of Wac and Ff are significantly reduced by 22% and 25%. Consequently, the lubrication textures added on the surface of crankpin bearing can greatly improve the LE-FPL.

Numerical Modeling of Piston Lubrication with Body Deformation through Modal Reduction Method

2017 ◽  
Vol 739 ◽  
pp. 193-201
Author(s):  
Seong Su Kim ◽  
Juh Wan Choi ◽  
Sung Soo Rhim ◽  
Jin Hwan Choi
Keyword(s):  
Numerical Model ◽  
Reduction Method ◽  
Thickness Distribution ◽  
Thickness Variation ◽  
Lubrication System ◽  
Operating Characteristics ◽  
Film Pressure ◽  
Oil Film ◽  
Modal Reduction ◽  
Oil Film Pressure

An analysis for operating characteristics of piston lubrication system is performed based on the numerical model in this study. Dynamic piston lubrication characteristics such as oil film pressure and thickness distribution can be analyzed through a numerical model with an integration of elastohydrodynamics and multi-flexible-body dynamics (MFBD). In particular, the oil film thickness variation by elastic deformation is considered in the elastohydrodynamic analysis by using the modal reduction method in MFBD system. And this effect is reflected on the fluid governing equations to evaluate the oil film pressure in the lubrication region. A series of process proposed in this study is available for the analysis of realistic elastohydrodynamic lubrication phenomenon. A numerical example for the piston lubrication system is also demonstrated.

Experimentally study of dynamic pressure distribution and oil film forces in journal bearing using ElectroMechanical Film sensor array

2019 ◽  
Vol 234 (4) ◽  
pp. 903-913
Author(s):  
Changmin Chen ◽  
Jianping Jing ◽  
Jiqing Cong ◽  
Chao Ji
Keyword(s):  
Pressure Distribution ◽  
Sensor Array ◽  
Journal Bearing ◽  
Dynamic Pressure ◽  
Vertical Direction ◽  
Journal Bearings ◽  
Film Sensor ◽  
Film Pressure ◽  
Oil Film ◽  
Oil Film Pressure

The acquisition of the oil film pressure and forces on the bearing pads through experimentation is crucial to understanding the characteristics of journal bearing. Lots of efforts had been taken in film pressure measurement, and the pressure was obtained at specified position on the bearing pads. However, due to the space and structure constraint, merely very limited number of the point pressure can be obtained with traditional sensors and acquiring the detail pressure field on whole bearing pad surface is still an open challenge. In this paper, a method based on thin-film sensors technique is proposed and employed to measure the pressure distribution and oil film forces of journal bearings. The measurement is conducted on a cylindrical journal bearing with two axial grooves, and ElectroMechanical Film sensor arrays are designed and laid on the surface of the bearing pads. The oil film pressure is acquired at up to 32 measurement points in total along the bearing pads in both circumference and axial directions. The pressure distribution in a wide rotation speed range is obtained successfully by using fitting algorithm. Furthermore, the oil film forces on horizon and vertical direction are obtained through the integration of the measured pressure filed. The test results prove that it is feasible to measure the oil pressure filed of journal bearings using ElectroMechanical Film piezo-film sensor array.

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