Hierarchical Metamodeling of the Air Bending Process

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Matteo Strano ◽  
Quirico Semeraro ◽  
Lorenzo Iorio ◽  
Roberto Sofia
Keyword(s):  
Prediction Models ◽  
Experimental Tests ◽  
Numerical Control ◽  
Fem Simulations ◽  
Practical Applications ◽  
Air Bending ◽  
Bending Process ◽  
Prediction Techniques ◽  
Leave One Out ◽  
Kriging Predictor

Despite the tremendous effort of researchers and manufacturing engineers in improving the predictability of the air bending process, there is still a strong need for comprehensive and dependable prediction models. Currently, available modeling approaches all present some relevant limitations in practical applications. In this paper, we propose a new method, which represents an improvement over all existing modeling and prediction techniques. The proposed method can be used for accurate prediction of the main response variables of the air bending process: the angle α after springback and the bend deduction BD. The metamodeling method is based on the hierarchical fusion of different kinds of data: the deterministic low-fidelity response of numerical finite element method (FEM) simulations and the stochastic high fidelity response of experimental tests. The metamodel has been built over a very large database, unprecedented in the scientific literature on air bending, made of more than 500 numerical simulations and nearly 300 experimental tests. The fusion is achieved first by interpolating the FEM simulations with a kriging predictor; then, the hierarchical metamodel is built as a linear regression model of the experimental data, using the kriging predictor among the regressors. The accuracy of the method has been proved using a variant of the leave-one-out cross validation technique. The quality of the prediction yielded by the proposed method significantly over-performs the current prediction of the press brake on-line numerical control.

scholarly journals Bending Angle Prediction Model Based on BPNN-Spline in Air Bending Springback Process

2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Zhefeng Guo ◽  
Wencheng Tang
Keyword(s):  
Prediction Model ◽  
Back Propagation ◽  
Back Propagation Neural Network ◽  
Numerical Control ◽  
Experimental Sample ◽  
Bending Angle ◽  
Air Bending ◽  
Error Back Propagation ◽  
Element Simulation ◽  
Bending Process

In order to rapidly and accurately predict the springback bending angle in V-die air bending process, a springback bending angle prediction model on the combination of error back propagation neural network and spline function (BPNN-Spline) is presented in this study. An orthogonal experimental sample set for training BPNN-Spline is obtained by finite element simulation. Through the analysis of network structure, the BPNN-Spline black box function of bending angle prediction is established, and the advantage of BPNN-Spline is discussed in comparison with traditional BPNN. The results show a close agreement with simulated and experimental results by application examples, which means that the BPNN-Spline model in this study has higher prediction accuracy and better applicable ability. Therefore, it could be adopted in a numerical control bending machine system.

Bendability of Ultra-High-Strength Steel

2009 ◽  
Vol 410-411 ◽  
pp. 611-620 ◽  
Author(s):  
Anu Väisänen ◽  
Kari Mäntyjärvi ◽  
Jussi A. Karjalainen
Keyword(s):  
High Strength ◽  
Experimental Tests ◽  
Fe Analysis ◽  
Large Radius ◽  
Test Results ◽  
Complex Phase ◽  
Air Bending ◽  
Ultra High Strength Steel ◽  
Bending Process ◽  
Punch Radius

Utilisation of ultra-high-strength (UHS) steels is rapidly spreading from the automotive industry into many other application areas. It is necessary to know how these materials behave in common production processes such as air bending. The bendability of UHS steels is much lower compared to normal and high-strength construction steels. In this work, experimental tests were carried out using complex phase (CP) bainitic-martensitic UHS steels (YS/TS 960/1000 and 1100/1250) and S650MC HS steel in order to inspect material bendability and possible problems in the bending process. Mechanical and geometrical damages were registered and classified. The bending method used was air bending and press brake bending with an elastic lower die. The FE analysis was used to understand the stress state at different points in the material and build-up of failure. As UHS steels cannot stand large local strains, a large radius must be used in air bending. The results show that even when a large radius is used in air bending, the strain is not evenly distributed; there is a clear high strain area in the middle of the bend. It was also possible to simulate the other phenomena occurring in experimental tests, such as losing contact with the punch and ‘nut-like’ geometry, using FE analysis. Experimental test results also show that by using an elastic lower die, it is possible to avoid unwanted phenomena and obtain an almost 50% smaller punch radius, but the required force is 50% bigger than that required in air bending.

Dilution studies on three marine outfalls in South Africa

1995 ◽  
Vol 32 (2) ◽  
pp. 297-304
Author(s):  
Willem A. M. Botes ◽  
J. F. Kapp
Keyword(s):  
South Africa ◽  
South African ◽  
Field Data ◽  
Prediction Models ◽  
Feasibility Studies ◽  
The South ◽  
Average Current ◽  
Predicted Values ◽  
Prediction Techniques ◽  
Domestic Effluent

Field dilution studies were conducted on three “deep” water marine outfalls located along the South African coast to establish the comparibility of actual achievable initial dilutions against the theoretical predicted values and, where appropriate, to make recommendations regarding the applicability of the different prediction techniques in the design of future outfalls. The physical processes along the 3000 km long coastline of South Africa are diverse, ranging from dynamic sub-tropical waters on the east coast to cold, stratified stagnant conditions on the west coast. Fourteen existing offshore marine outfalls serve medium to large industries and various local authorities (domestic effluent). For this investigation three outfalls were selected to represent the range of outfall types as well as the diversity of the physical conditions of the South African coastline. The predicted dilutions, using various approaches, compared well with the measured dilutions. It was found that the application of more “simple” prediction techniques (using average current velocities and ambient densities) may be more practical, ensuring a conservative approach, in pre-feasibility studies, compared to the more detailed prediction models, which uses accurate field data (stratification and current profiles), when extensive field data is not readily available.

Recent Patents on the Angular Contact Ball Bearing of High-Speed Motorized Spindle

2020 ◽  
Vol 13 ◽  
Author(s):  
Yudong Bao ◽  
Linkai Wu ◽  
Yanling Zhao ◽  
Chengyi Pan
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Rapid Development ◽  
Ceramic Materials ◽  
Development Trend ◽  
Numerical Control ◽  
Angular Contact Ball Bearing ◽  
Practical Applications ◽  
High Speed Cutting ◽  
Advantages And Disadvantages

Background:: Angular contact ball bearings are the most popular bearing type used in the high speed spindle for machining centers, The performance of the bearing directly affects the machining efficiency of the machine tool, Obtaining a higher value is the direction of its research and development. Objective:: By analyzing the research achievements and patents of electric spindle angular contact bearings, summarizing the development trend provides a reference for the development of electric spindle bearings. Methods:: Through the analysis of the relevant technology of the electric spindle angular contact ball bearing, the advantages and disadvantages of the angular contact ball bearing are introduced, and the research results are combined with the patent analysis. Results:: With the rapid development of high-speed cutting and numerical control technology and the needs of practical applications, the spindle requires higher and higher speeds for bearings. In order to meet the requirements of use, it is necessary to improve the bearing performance by optimizing the structure size and improving the lubrication conditions. Meanwhile, reasonable processing and assembly methods will also have a beneficial effect on bearing performance. Conclusion:: With the continuous deepening of bearing technology research and the use of new structures and ceramic materials has made the bearing's limit speed repeatedly reach new highs. The future development trend of high-speed bearings for electric spindles is environmental protection, intelligence, high speed, high precision and long life.

scholarly journals The Chosen Aspects of Skew Rolling of Hollow Stepped Shafts

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 764
Author(s):  
Jarosław Bartnicki ◽  
Yingxiang Xia ◽  
Xuedao Shu
Keyword(s):  
Cross Section ◽  
Rolling Mill ◽  
Metal Flow ◽  
Experimental Tests ◽  
Rolling Process ◽  
Numerical Control ◽  
Technological Parameters ◽  
Flow Mechanisms ◽  
The Individual ◽  
Skew Rolling

The paper presents chosen aspects of the skew rolling process of hollow stepped products with the use of a skew rolling mill designed and manufactured at the Lublin University of Technology. This machine is characterized by the numerical control of spacing between the working rolls and the sequence of the gripper axial movement, which allows for the individual programming of the obtained shapes of parts such as stepped axles and shafts. The length of these zones and the values of possibly realizable cross-section reduction and obtained outlines are the subject of this research paper. The chosen results regarding the influence of the technological parameters used on the course of the process are shown in the present study. Numerical modelling using the finite element method in Simufact Forming, as well as the results of experimental tests performed in a skew rolling mill, were applied in the conducted research. The work takes into account the influence of cross-section reduction of the hollow parts and the feed rate per rotation on the metal flow mechanisms in the skew rolling process. The presented results concern the obtained dimensional deviations and changes in the wall thickness determining the proper choice of technological parameters for hollow parts formed by the skew rolling method. Knowledge about the cause of the occurrence of these limitations is very important for the development of this technology and the choice of the process parameters.

Section Flattening in Numerical Control Bending Process of TA18 High Strength Tube

2018 ◽  
Vol 47 (8) ◽  
pp. 2347-2352 ◽  
Author(s):  
Huang Tao ◽  
Yang Fangfang ◽  
Zhan Mei ◽  
Guo Junqing ◽  
Chen Xuewen ◽  
...  
Keyword(s):  
High Strength ◽  
Numerical Control ◽  
Bending Process

An Equivalent-Plane Cross-Coupling Position Control for Contour-Accuracy Improvement in Three-Axis Free-Form Contour Following Tasks

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Jian-Wei Ma ◽  
De-Ning Song ◽  
Zhen-Yuan Jia ◽  
Wen-Wen Jiang ◽  
Fu-Ji Wang ◽  
...  
Keyword(s):  
Error Control ◽  
Position Control ◽  
Three Dimensional ◽  
Cross Coupling ◽  
Experimental Tests ◽  
Numerical Control ◽  
Free Form ◽  
Contouring Error ◽  
Contour Following ◽  
Better Than

To reduce the contouring errors in computer-numerical-control (CNC) contour-following tasks, the cross-coupling controller (CCC) is widely researched and used. However, most existing CCCs are well-designed for two-axis contouring and can hardly be generalized to compensate three-axis curved contour following errors. This paper proposes an equivalent-plane CCC scheme so that most of the two-axis CCCs or flexibly designed algorithms can be utilized for equal control of the three-axis contouring errors. An initial-value regeneration-based Newton method is first proposed to compute the foot point from the actual motion position to the desired contour with a high accuracy, so as to establish the equivalent plane where the estimated three-dimensional contouring-error vector is included. After that, the signed contouring error is computed in the equivalent plane, thus a typical two-axis proportional-integral-differential (PID)-based CCC is utilized for its control. Finally, the two-axis control commands generated by the typical CCC are coupled to three-axis control commands according to the geometry of the established equivalent plane. Experimental tests are conducted to verify the effectiveness of the presented method. The testing results illustrate that the proposed equivalent-plane CCC performs much better than conventional method in both error estimation and error control.

A Novel Incremental Sheet Bending Process of Complex Curved Steel Plate

2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Qiyang Zuo ◽  
Kai He ◽  
Xiaobing Dang ◽  
Wei Feng ◽  
Ruxu Du
Keyword(s):  
Tool Path ◽  
Numerical Control ◽  
Steel Plates ◽  
Work Piece ◽  
Forming Process ◽  
Shipbuilding Industry ◽  
Supporting System ◽  
Motion Modes ◽  
Bending Process ◽  
Curved Steel

Bending complex curved steel plates for constructing ship hull has long been a challenge in shipbuilding industry. This paper presents a novel incremental bending process to obtain complicated curved steel plates by a series of sequential and layered punches. Taking advantage of this process, the blank plate that is fixed and held by a flexible supporting system can incrementally be bent into the target shape by a press tool along a planned tool path step by step and layer by layer. Acting as a “lower die,” the flexible supporting system can provide flexible and multifunctional supports for the work piece during the forming process, whose four general motion modes are demonstrated in this paper. Meanwhile, the procedures of tool path planning and forming layering are also explained in detail. In addition, aiming at different motion modes of the flexible supporting system, two springback compensation methods are given. Furthermore, according to the forming principle presented in this paper, an original incremental prototype equipment was designed and manufactured, which is mainly composed of a three-axis computer numerical control (CNC) machine, a flexible supporting system, and a three-dimensional (3D) scanning feedback system. A series of forming experiments focusing on a gradual curvature shape were carried out using this prototype to investigate the feasibility and validity of this forming process.

scholarly journals Experimental investigation of springback in air bending process

2018 ◽  
Vol 323 ◽  
pp. 012021
Author(s):  
Aysha Alhammadi ◽  
Hafsa Rafique ◽  
Meera Alkaabi ◽  
Jaber Abu Qudeiri
Keyword(s):  
Experimental Investigation ◽  
Air Bending ◽  
Bending Process
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