scholarly journals Optimizing Design With Extensive Simulation Data: A Case Study of Designing a Vacuum-Assisted Biopsy Tool

2018 ◽  
Vol 12 (2) ◽  
Author(s):  
Chi-Lun Lin ◽  
Dane Coffey ◽  
Daniel Keefe ◽  
Arthur Erdman

Design by Dragging (DBD) [1] is a virtual design tool, which displays three-dimensional (3D) visualizations of many simulation results obtained by sampling a large design space and ties this visual display together with a new user interface. The design space is explored through mouse-based interactions performed directly on top of the 3D data visualizations. Our previous study [1] introduced the realization of DBD with a simplistic example of biopsy needle design under a static bending force. This paper considers a realistic problem of designing a vacuum-assisted biopsy (VAB) needle that brings in more technical challenges to include dynamic tissue reaction forces, nonlinear tissue deformation, and progressive tissue damage in an integrated visualization with design suggestions. The emphasis is placed on the inverse design strategy in DBD, which involves clicking directly on a stress (or other output field parameter) contour and dragging it to a new (usually preferable) position on the contour. Subsequently, the software computes the best fit for the design variables for generating a new output stress field based on the user input. Three cases demonstrated how the inverse design can assist users in intuitively and interactively approaching desired design solutions. This paper illustrates how virtual prototyping may be used to replace (or reduce reliance on) purely experimental trial-and-error methods for achieving optimal designs.

Author(s):  
Lukas Benjamin Inhestern ◽  
James Braun ◽  
Guillermo Paniagua ◽  
José Ramón Serrano Cruz

Abstract New compact engine architectures such as pressure gain combustion require ad-hoc turbomachinery to ensure an adequate range of operation with high performance. A critical factor for supersonic turbines is to ensure the starting of the flow passages, which limits the flow turning and airfoil thickness. Radial outflow turbines inherently increase the cross section along the flow path, which holds great potential for high turning of supersonic flow with a low stage number and guarantees a compact design. First the preliminary design space is described. Afterwards a differential evolution multi-objective optimization with 12 geometrical design parameters is deducted. With the design tool AutoBlade 10.1, 768 geometries were generated and hub, shroud, and blade camber line were designed by means of Bezier curves. Outlet radius, passage height, and axial location of the outlet were design variables as well. Structured meshes with around 3.7 million cells per passage were generated. Steady three dimensional Reynolds averaged Navier Stokes (RANS) simulations, enclosed by the k-omega SST turbulence model were solved by the commercial solver CFD++. The geometry was optimized towards low entropy and high power output. To prove the functionality of the new turbine concept and optimization, a full wheel unsteady RANS simulation of the optimized geometry exposed to a nozzled rotating detonation combustor (RDC) has been performed and the advantageous flow patterns of the optimization were also observed during transient operation.


Author(s):  
Liu He ◽  
Peng Shan

Integrating a genetic algorithm code with a response surface methodology code based upon the artificial neural network model, this paper develops an optimization system. By introducing a quasi-three dimensional through-flow design code and a design code of axial compressor airfoils with camber lines of arbitrary shape, and involving a three-dimensional computational fluid dynamics solver, this paper establishes a numerical aerodynamic optimization platform for the three-dimensional blades of axial compressors. The optimization in this paper mainly has four features. First, it applies the conventional inverse design method instead of the common computer aided design parameterization method to generate a three-dimensional blade. Second, it chooses aerodynamic parameters with physical meaning as optimization design variables instead of purely geometrical parameters. Third, it presents a stage-by-stage optimization strategy about the multistage turbomachinery optimization. Fourth, it introduces the visual sensitivity analysis method into optimization, which can adjust variation ranges of variables by analysing how great the variables influence the objective function. The above techniques were applied to the redesign of a single rotor row and two double-stage axial fans separately. The departure angles and work distributions in the inverse design were taken as design variables separately in optimizations of the single rotor and double-stage fans, and they were parametrically represented by means of Be´zier curves, whose parameters were used as the optimization variables in the practical operation. The three investigated examples elucidate that not only the techniques mentioned above are appropriate and effective in engineering, but also the design guidance for similar inverse design problems can be obtained from the optimization results.


2010 ◽  
Vol 132 (8) ◽  
Author(s):  
Srikanth Devanathan ◽  
Karthik Ramani

Understanding the limits of a design is an important aspect of the design process. When mathematical models are constructed to describe a design concept, the limits are typically expressed as constraints involving the variables of that concept. The set of values for the design variables that do not violate constraints constitute the design space of that concept. In this work, we transform a parametric design problem into a geometry problem thereby enabling computational geometry algorithms to support design exploration. A polytope-based representation is presented to geometrically approximate the design space. The design space is represented as a finite set of (at most) three-dimensional (possibly nonconvex) polytopes, i.e., points, intervals, polygons, and polyhedra. The algorithm for constructing the design space is developed by interpreting constraint-consistency algorithms as computational-geometric operations and consequently extending (3,2)-consistency algorithm for polytope representations. A simple example of a fingernail clipper design is used to illustrate the approach.


Author(s):  
M. Zangeneh ◽  
N. Amarel ◽  
K. Daneshkhah ◽  
H. Krain

In this work, the redesign of a centrifugal transonic compressor impeller with splitter blades by means of the three-dimensional inverse design code TURBOdesign-1 is presented. The basic design methodology for impellers with splitter blades is outlined and is applied in a systematic way to improve the aero/mechanical performance of a transonic 6.2:1 pressure ratio centrifugal compressor impeller. The primary design variables are the main and splitter blades loading and their thickness distributions, the splitter to main blade work ratio, as well as the span-wise swirl distribution. The flow in the original and redesigned impellers are then analyzed by means of a commercial CFD code (ANSYS CFX). The predicted flow field for the original impeller is compared with detailed L2F measurements inside and outside the impeller. The validated CFD results are used to compare the flow field in the optimized and original impeller. It is shown that the inverse design method could be effectively used to control the position and strength of the shock waves, eliminate flow separation and hence obtain a more uniform impeller exit flow in order to improve the aerodynamic performance. In addition, some results are presented on the comparison of stress and vibration in both impellers.


2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Toumadher Barhoumi ◽  
Hyunjun Kim ◽  
Dongsuk Kum

Most of the prior design studies on compound split hybrids focused on the selection of optimal configurations through evaluating their performance within the physical design space, i.e., powertrain configurations. However, the authors revealed that using the compound lever for the performance analysis dramatically reduces the design space as redundant configurations exist for a single compound lever design, resulting in computational load reduction. Nevertheless, using the compound lever results in the loss of information required to realize the given configurations as these two configurations are represented by two different sets of variables. The powertrain configuration is defined by two physical design variables, i.e., gear ratios of the two planetary gears. However, the compound lever design is defined by two nonphysical design variables, α and β, which are the vertical bar lengths between the output node (vehicle) and the two motor/generators' (MG) nodes. Thus, if the compound lever is used as a design tool, the selected designs should be converted into powertrain configurations. This paper introduces an automatic methodology to generate feasible powertrain configurations for any given compound lever using generic conversion equations that express the relationship between the nonphysical design variables, α and β, and the physical design variables, gear ratios. Conversion maps relating the 252 powertrain configurations to the compound lever design space were generated, and the results confirmed that the compound lever removes the redundancy existing in the physical design space.


Energies ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 5378
Author(s):  
Yu Duan ◽  
Qun Zheng ◽  
Bin Jiang ◽  
Aqiang Lin ◽  
Wenfeng Zhao

The implementation of a three-dimensional viscous inverse design used for an axial compressor is introduced in this paper. The derivation process of the inverse design algorithm is also described in detail. Moreover, an improved blade update method and a modified relaxation factor are included to enhance the inverse design algorithm. The inverse design is built on an in-house inverse design module coupled with commercial Computational Fluid Dynamic (CFD) software NUMECATM. In contrast to analysis design, the pressure loading and the normal thickness distribution along the blade surfaces are prescribed during the process of inverse design. The numerical methods used to solve the flow field are verified using the experimental data of the transonic fan rotor NASA Rotor 67. A recovery test for the Rotor 67 is carried out to validate the developed three-dimensional inverse design tool. To explore the potential application of the inverse design system, it is then used to improve the aerodynamic performance of a transonic fan Rotor 67 and a multi-row compressor Stage 35 at a near peak efficiency point by reorganizing the pressure loading distribution on the blade surfaces.


Author(s):  
Sanga Lee ◽  
Saeil Lee ◽  
Kyu-Hong Kim ◽  
Dong-Ho Lee ◽  
Young-Seok Kang ◽  
...  

In simple optimization problem, direct searching methods are most accurate and practical enough. However, for more complicated problem which contains many design variables and demands high computational costs, surrogate model methods are recommendable instead of direct searching methods. In this case, surrogate models should have reliability for not only accuracy of the optimum value but also globalness of the solution. In this paper, the Kriging method was used to construct surrogate model for finding aerodynamically improved three dimensional single stage turbine. At first, nozzle was optimized coupled with base rotor blade. And then rotor was optimized with the optimized nozzle vane in order. Kriging method is well known for its good describability of nonlinear design space. For this reason, Kriging method is appropriate for describing the turbine design space, which has complicated physical phenomena and demands many design variables for finding optimum three dimensional blade shapes. To construct airfoil shape, Prichard topology was used. The blade was divided into 3 sections and each section has 9 design variables. Considering computational cost, some design variables were picked up by using sensitivity analysis. For selecting experimental point, D-optimal method, which scatters each experimental points to have maximum dispersion, was used. Model validation was done by comparing estimated values of random points by Kriging model with evaluated values by computation. The constructed surrogate model was refined repeatedly until it reaches convergence criteria, by supplying additional experimental points. When the surrogate model satisfies the reliability condition and developed enough, finding optimum point and its validation was followed by. If any variable was located on the boundary of design space, the design space was shifted in order to avoid the boundary of the design space. This process was also repeated until finding appropriate design space. As a result, the optimized design has more complicated blade shapes than that of the baseline design but has higher aerodynamic efficiency than the baseline turbine stage.


2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Lukas Benjamin Inhestern ◽  
James Braun ◽  
Guillermo Paniagua ◽  
José Ramón Serrano Cruz

Abstract New compact engine architectures such as pressure gain combustion require ad hoc turbomachinery to ensure an adequate range of operation with high performance. A critical factor for supersonic turbines is to ensure the starting of the flow passages, which limits the flow turning and airfoil thickness. Radial outflow turbines inherently increase the cross section along the flow path, which holds great potential for high turning of supersonic flow with a low stage number and guarantees a compact design. First, the preliminary design space is described. Afterward a differential evolution multi-objective optimization with 12 geometrical design parameters is deducted. With the design tool autoblade 10.1, 768 geometries were generated and hub, shroud, and blade camber line were designed by means of Bezier curves. Outlet radius, passage height, and axial location of the outlet were design variables as well. Structured meshes with around 3.7 × 106 cells per passage were generated. Steady three-dimensional (3D) Reynolds-averaged Navier–Stokes (RANS) simulations, enclosed by the k-omega shear stress transport turbulence model were solved by the commercial solver CFD++. The geometry was optimized toward low entropy and high-power output. To prove the functionality of the new turbine concept and optimization, a full wheel unsteady RANS simulation of the optimized geometry exposed to a nozzled rotating detonation combustor (RDC) has been performed and the advantageous flow patterns of the optimization were also observed during transient operation.


Author(s):  
Durmuş S Körpe ◽  
Serkan Özgen

This paper presents the basic results of the morphing wing planform optimization of an experimental unmanned air vehicle for minimum drag at steady level flight. The aerodynamic design tool that consists of the three-dimensional panel method, two-dimensional boundary layer solution and generalized reduced gradient method-based optimization is appropriate for fixed wing and morphing wing conceptual and preliminary design. The morphing concept is implemented into the solution with the geometric constraints of the wing planform and the airfoil shape design variables. The drag that is created by other components of the aircraft is calculated according to empirical formulas. Wing drag and aircraft drag comparisons between baseline wing (BASE), optimum fixed wing and morphing wing are discussed with the obtained planform and airfoil shapes.


2011 ◽  
Vol 134 (3) ◽  
Author(s):  
Liu He ◽  
Peng Shan

Integrating a genetic algorithm code with a response surface methodology code based on the artificial neural network model, this paper develops an optimization system. By introducing a quasi-three-dimensional through-flow design code and a design code of axial compressor airfoils with camber lines of arbitrary shape, and involving a three-dimensional computational fluid dynamics solver, this paper establishes a numerical aerodynamic optimization platform for the three-dimensional blades of axial compressors. The optimization in this paper mainly has four features. First, it applies the conventional inverse design method instead of the common computer aided geometric design parametrization method to generate a three-dimensional blade. Second, it chooses aerodynamic parameters with physical meaning as design variables instead of purely geometrical parameters. Third, it presents a stage-by-stage optimization strategy about the multistage turbomachinery optimization. Fourth, it introduces the visual analysis method into optimization, which can adjust variation ranges of variables by analyzing how great the variables influence the objective function. The above techniques were applied to the redesign of a single rotor row and two double-stage axial fans. The departure angles and work distributions in the inverse design were taken as design variables separately in optimizations of the single rotor and double-stage fans, and they were parametrically represented by means of Bézier curves, whose parameters were used as the optimization variables in the practical operation. The three investigated examples elucidate that not only the techniques mentioned above are appropriate and effective in engineering, but also the design guidance for similar inverse design problems can be obtained from the optimization results.


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