Determination of the Shear Modulus of Orthotropic Thin Sheets With the Anticlastic-Plate-Bending Experiment

Author(s):  
Nengxiu Deng ◽  
Yannis P. Korkolis

The shear modulus of orthotropic thin sheets from three advanced high-strength steels (AHSS) is measured using the anticlastic-plate-bending (APB) experiment. In APB, a thin square plate is loaded by point forces at its four corners, paired in opposite directions. It thus assumes the shape of a hyperbolic paraboloid, at least initially. The principal stress directions coincide with the plate diagonals, and the principal stresses are equal and opposite. Hence, at 45 deg to these, a state of pure shear exists. A finite element (FE) study of APB is reported first, using both elastic and elastoplastic material models. This study confirms the theoretical predictions of the stress field that develops in APB. The numerical model is then treated as a virtual experiment. The input shear modulus is recovered through this procedure, thus validating this approach. A major conclusion from this numerical study is that the shear modulus for these three AHSS should be determined before the shear strain exceeds 2 × 10−4 (or 200 με). Subsequently, APB experiments are performed on the three AHSS (DP 980, DP 1180 and MS 1700). The responses recorded in these experiments confirm that over 3 × 10−4 strain (or 300 με) the response differs from the theoretically expected one, due to excessive deflections, yielding, changing contact conditions with the loading rollers and, in general, the breaking of symmetry. But under that limit, the responses recorded are linear, and can be used to determine the shear modulus.

Author(s):  
Faycal Ben-Yahia ◽  
James A. Nemes ◽  
Farid Hassani

An experimental and numerical study was performed to evaluate the crashworthiness of several advanced high strength steels. The behavior of two Dual Phase (DP) steels and an HSLA steel are compared by examining the crush response of longeron column specimens, experimentally and computationally. The closed section columns, fabricated by spot welding formed channel sections, in both single hat and double hat configurations were exposed to 182 kg and 454 kg axial impacts at different velocities. Final column height and impact force history were recorded and compared with results of finite element simulation of the columns. Good agreement was found between experiments and computations.


2016 ◽  
Vol 1138 ◽  
pp. 147-152
Author(s):  
Aurel Valentin Bîrdeanu

The development and implementation into a high number of industrial applications of materials categorized as (Advanced) High Strength Steels (AHSS) due to their high performance per cost ratio is more and more present and this trend is also combined with the development and implementation of new joining technologies and processes, including laser-arc hybrid processes.The paper presents the results of applying Pulsed LASER-(micro)TIG hybrid welding process, for realizing overlap joints for Zn-coated (A)HSS materials in dissimilar configurations, joints that were presented as designed based on UltraLight Steel Auto Body (ULSAB) principles.The influence of main hybrid welding process parameters was investigated in order to establish if one can obtain joints with high values for the shear strength resistance for some of the actually used dissimilar steel combinations based on designs applied throughout ULSAB project and the autos built following these principles.


2021 ◽  
Vol 883 ◽  
pp. 294-302
Author(s):  
Bernd Arno Behrens ◽  
Kai Brunotte ◽  
Hendrik Wester ◽  
Matthäus Dykiert

Advanced High Strength Steels (AHSS) are widely used in today's automotive structures for lightweight design purposes. FE simulation is commonly used for the design of forming processes in automotive industry. Therefore, besides the description of the plastic flow behaviour, also the definition of forming limits in order to efficiently exploit the forming potential of a material is required. AHSS are prone for crack appearances without prior indication by thinning, like exemplary shear fracture on tight radii and edge-fracture, which can not be predicted by conventional Forming Limit Curve (FLC). Stress based damage models are able to do this. However, the parameterisation of such models has not yet been standardised. In this study a butterfly specimen geometry, which was developed at the Institute for Forming Technology and Machines (IFUM), was used for a stress state dependent fracture characterisation. The fracture behaviour of two AHSS, CP800 and DP1000, at varied stress states between pure shear and uniaxial loading was characterised by an experimental-numerical approach. For variation of the stress state, the specimen orientation relative to the force direction of the uniaxial testing machine was orientated at different angles. In this way, the relevant displacement until fracture initiation was determined experimentally. Subsequently, the experimental tests have been numerically reproduced giving information about the strain and stress evolution in the crack impact area of the specimen for the experimentally identified fracture initiation. With the help of this testing procedure, two different stress-based damage models, Modified Mohr-Coulomb (MMC) and CrachFEM, were parameterised and compared.


2021 ◽  
Vol 182 ◽  
pp. 106687
Author(s):  
Yu Xia ◽  
Chu Ding ◽  
Zhanjie Li ◽  
Benjamin W. Schafer ◽  
Hannah B. Blum

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1136
Author(s):  
Marcel Carpio ◽  
Jessica Calvo ◽  
Omar García ◽  
Juan Pablo Pedraza ◽  
José María Cabrera

Designing a new family of advanced high-strength steels (AHSSs) to develop automotive parts that cover early industry needs is the aim of many investigations. One of the candidates in the 3rd family of AHSS are the quenching and partitioning (QP) steels. These steels display an excellent relationship between strength and formability, making them able to fulfill the requirements of safety, while reducing automobile weight to enhance the performance during service. The main attribute of QP steels is the TRIP effect that retained austenite possesses, which allows a significant energy absorption during deformation. The present study is focused on evaluating some process parameters, especially the partitioning temperature, in the microstructures and mechanical properties attained during a QP process. An experimental steel (0.2C-3.5Mn-1.5Si (wt%)) was selected and heated according to the theoretical optimum quenching temperature. For this purpose, heat treatments in a quenching dilatometry and further microstructural and mechanical characterization were carried out by SEM, XRD, EBSD, and hardness and tensile tests, respectively. The samples showed a significant increment in the retained austenite at an increasing partitioning temperature, but with strong penalization on the final ductility due to the large amount of fresh martensite obtained as well.


2004 ◽  
Vol 101 (7-8) ◽  
pp. 551-558 ◽  
Author(s):  
R. Bode ◽  
M. Meurer ◽  
T. W. Schaumann ◽  
W. Warnecke

Author(s):  
Mohammad Mehdi Kasaei ◽  
Marta C Oliveira

This work presents a new understanding on the deformation mechanics involved in the Nakajima test, which is commonly used to determine the forming limit curve of sheet metals, and is focused on the interaction between the friction conditions and the deformation behaviour of a dual phase steel. The methodology is based on the finite element analysis of the Nakajima test, considering different values of the classic Coulomb friction coefficient, including a pressure-dependent model. The validity of the finite element model is examined through a comparison with experimental data. The results show that friction affects the location and strain path of the necking point by changing the strain rate distribution in the specimen. The strain localization alters the contact status from slip to stick at a portion of the contact area from the pole to the necking zone. This leads to the sharp increase of the strain rate at the necking point, as the punch rises further. The influence of the pressure-dependent friction coefficient on the deformation behaviour is very small, due to the uniform distribution of the contact pressure in the Nakajima test. Moreover, the low contact pressure range attained cannot properly replicate real contact condition in sheet metal forming processes of advanced high strength steels.


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