Predictions of ICHAZ Cyclic Thermomechanical Response in GTAW Process for 9Cr Steels

2019 ◽  
Vol 141 (2) ◽  
Author(s):  
Padraig Mac Ardghail ◽  
Richard A. Barrett ◽  
Noel Harrison ◽  
Sean B. Leen
Keyword(s):  
Constitutive Model ◽  
Heat Affected Zone ◽  
Volume Fraction ◽  
Cyclic Performance ◽  
Modeling Framework ◽  
Thermomechanical Response ◽  
Welding Simulation ◽  
Physically Based ◽  
Gtaw Process

This work is concerned with the development of a modeling framework to predict the effects of tempered–untempered martensite heterogeneity on the thermomechanical performance of welded material. A physically based viscoplasticity model for the intercritical heat-affected zone (ICHAZ) for 9Cr steels (e.g., P91, P92) is presented in this work, with the ICHAZ represented as a mixture of tempered and untempered martensite. The constitutive model includes dislocation-based Taylor hardening and damage for different material phases. A sequentially coupled thermal–mechanical welding simulation is conducted to predict the volume fraction compositions for the various weld-affected material zones in a cross-weld (CW) specimen. The out-of-phase cyclic thermomechanical (25 °C to 600 °C) performance of notched and plain samples is comparatively assessed for a range of different tempered–untempered martensitic material heterogeneities. It is shown that the heterogeneity in a simulated CW material is highly detrimental to thermal cyclic performance.

Predictions of ICHAZ Cyclic Thermo-Mechanical Response in GTAW Process for 9Cr Steels

2017 ◽  
Author(s):  
Padraig Mac Ardghail ◽  
Richard A. Barrett ◽  
Noel Harrison ◽  
Sean B. Leen
Keyword(s):  
Constitutive Model ◽  
Mechanical Response ◽  
Mechanical Performance ◽  
Volume Fraction ◽  
Plasticity Model ◽  
Cyclic Performance ◽  
Modelling Framework ◽  
Weld Material ◽  
Physically Based ◽  
Gtaw Process

This work is concerned with the development of a modelling framework to predict the effects of tempered-untempered martensite heterogeneity on the thermo-mechanical performance of welded material. A physically-based visco-plasticity model for the inter-critical heat-affected zone (ICHAZ) for 9Cr steels (e.g. P91, P92) is presented in this work, with the ICHAZ represented as a mixture of tempered and untempered martensite. The constitutive model includes dislocation-based Taylor hardening and damage for different material phases. A sequentially-coupled thermal-mechanical welding simulation is conducted to predict the volume fraction compositions for the various weld-affected material zones in a cross-weld specimen. The out-of-phase cyclic thermo-mechanical (25°C to 600°C) performance of notched and plain samples is comparatively assessed for a range of different tempered-untempered martensitic material heterogeneities. It is shown that the heterogeneity in a simulated cross-weld material is highly detrimental to thermal cyclic performance.

Comparison of soot models for reacting sprays in diesel engine-like conditions

2021 ◽  
pp. 095440702110154
Author(s):  
Pavan Prakash Duvvuri ◽  
Rajesh Kumar Shrivastava ◽  
Sheshadri Sreedhara
Keyword(s):  
Experimental Data ◽  
Volume Fraction ◽  
Soot Volume Fraction ◽  
Modeling Framework ◽  
Aerosol Dynamics ◽  
Significant Difference ◽  
Polycyclic Aromatic ◽  
Order Of Magnitude ◽  
Detailed Kinetics ◽  
Soot Model

Stringent emission legislations and growing health concerns have contributed to the evolution of soot modeling in diesel engines from simple empirical relations to methods involving detailed kinetics and complex aerosol dynamics. In this paper, four different soot models have been evaluated for the high temperature, high pressure combusting dodecane spray cases of engine combustion network (ECN) spray A which mimics engine-relevant conditions. The soot models considered include an empirical, a multistep, a method of moments based, and a discrete sectional method soot model. Two experimental cases with ambient oxygen volume of 21% and 15% have been modeled. A good agreement between simulations and experiments for vapor penetration and heat release rate has been obtained. Quasi-steady soot volume fraction contours for the four soot models have been compared with experiments. Contours of the species and source terms involved in soot modeling have also been compared for a better understanding of soot processes. The empirical soot model results in higher magnitude and spread of soot due to a lack of modeling framework for oxidation through OH species. Among the four models studied, the multistep soot model has been observed to provide the most promising agreement with the experimental data in terms of distribution of soot and location of peak soot volume fraction. Due to a two-way coupling of soot models, the detailed models predict an upstream location for soot as compared to the multi-step soot model which is one way coupled. A significant difference (of an order of magnitude) in the concentration of PAH (polycyclic aromatic hydrocarbons) precursor between multistep and detailed soot models has been observed because of precursor consumption due to the coupling of detailed soot models with chemical kinetics. It is recommended that kinetic schemes, especially those concerning PAH, be validated with experimental data with a kinetics-coupled soot model.

Constitutive Modeling for Flow Stress Behavior of Nimonic 80A Superalloy During Hot Deformation Process

2016 ◽  
Vol 35 (3) ◽  
pp. 327-336 ◽  
Author(s):  
Sendong Gu ◽  
Liwen Zhang ◽  
Chi Zhang ◽  
Wenfei Shen
Keyword(s):  
Flow Stress ◽  
Constitutive Model ◽  
Hot Deformation ◽  
Critical Strain ◽  
Volume Fraction ◽  
Constitutive Models ◽  
Avrami Equation ◽  
Peak Strain ◽  
Compression Tests ◽  
Nimonic 80A

AbstractThe hot deformation characteristics of nickel-based alloy Nimonic 80A were investigated by isothermal compression tests conducted in the temperature range of 1,000–1,200°C and the strain rate range of 0.01—5 s–1on a Gleeble-1500 thermomechanical simulator. In order to establish the constitutive models for dynamic recrystallization (DRX) behavior and flow stress of Nimonic 80A, the material constantsα,nand DRX activation energyQin the constitutive models were calculated by the regression analysis of the experimental data. The dependences of initial stress, saturation stress, steady-state stress, dynamic recovery (DRV) parameter, peak strain, critical strain and DRX grain size on deformation parameters were obtained. Then, the Avrami equation including the critical strain for DRX and the peak strain as a function of strain was established to describe the DRX volume fraction. Finally, the constitutive model for flow stress of Nimonic 80A was developed in DRV region and DRX region, respectively. The flow stress values predicted by the constitutive model are in good agreement with the experimental ones, which indicates that the constitutive model can give an accurate estimate for the flow stress of Nimonic 80A under the deformation conditions.

A physically based visco-hyperelastic constitutive model for soft materials

2019 ◽  
Vol 128 ◽  
pp. 208-218 ◽  
Author(s):  
Yuhai Xiang ◽  
Danming Zhong ◽  
Peng Wang ◽  
Tenghao Yin ◽  
Haofei Zhou ◽  
...  
Keyword(s):  
Constitutive Model ◽  
Soft Materials ◽  
Physically Based

Effect of Ti, Al and Mg Addition on the Impact Toughness of Heat Affected Zone in Low Carbon Steel

2009 ◽  
Vol 79-82 ◽  
pp. 143-146
Author(s):  
Jiang Hua Ma ◽  
Dong Ping Zhan ◽  
Zhou Hua Jiang ◽  
Ji Cheng He
Keyword(s):  
Carbon Steel ◽  
Impact Toughness ◽  
Heat Affected Zone ◽  
Low Carbon Steel ◽  
Optical Microscope ◽  
Carbon Steels ◽  
Low Carbon ◽  
Welding Simulation ◽  
Mg Addition ◽  
The Impact

In order to understand the effects of deoxidizer such as aluminium, titanium and magnesium on the impact toughness of heat affected zone (HAZ), three low carbon steels deoxidized by Ti-Al, Mg and Ti-Mg were obtained. After smelting, forging, rolling and welding simulation, the effects of Al, Ti and Mg addition on the impact toughness of HAZ in low carbon steel were studied. The inclusion characteristics (size, morphology and chemistry) of samples before welding and the fracture pattern of the specimens after the Charpy-type test were respectively analyzed using optical microscope and scanning electron microscopy (SEM). The following results were found. The density of inclusion in Ti-Mg deoxidized steel is bigger than Ti-Al deoxidized steel. The average diameter is decreased for the former than the latter. The addition of Ti-Mg can enhance the impact toughness of the HAZ after welding simulation. The maximal value of the impact toughness is 66.5J/cm2. The complex particles of MgO-TiOx-SiO2-MnS are most benefit to enhance impact toughness. The improvement of HAZ is attributable to the role of particle pinning and the formation of intergranular ferrite.

Micromechanics Approach for the Overall Elastic Properties of Ceramic Matrix Composites Incorporating Defect Structures

2021 ◽  
Author(s):  
Rajesh Kumar
Keyword(s):  
Elastic Properties ◽  
Volume Fraction ◽  
Ceramic Matrix Composites ◽  
Ceramic Matrix ◽  
Matrix Composites ◽  
Defect Structures ◽  
Modeling Framework ◽  
Linear Elastic ◽  
Elastic Tensor ◽  
The Matrix

Abstract Initial mechanical behavior of Ceramic Matrix Composites (CMCs) is linear until the proportional limit. This initial behavior is characterized by linear elastic properties, which are anisotropic due to the orientation and arrangement of fibers in the matrix. The linear elastic properties are needed during analysis and design of CMC components. CMCs are made with ceramic unidirectional or woven fiber preforms embedded in a ceramic matrix formed via various processing routes. The matrix processing of interest in this work is the Polymer Impregnation and Pyrolysis (PIP) process. As this process involves pyrolysis to convert a pre-ceramic polymer into ceramic, considerable volume shrinkage occurs in the material. This leads to significant defects in the form of porosity of various size, shape, and volume fraction. These defect structures can have a significant impact on the elastic and damage response of the material. In this paper, we develop a new micromechanics modeling framework to study the effects of processing-induced defects on linear elastic response of a PIP-derived CMC. A combination of analytical and computational micromechanics approaches is used to derive the overall elastic tensor of the CMC as a function of the underlying constituents and/or defect structures. It is shown that the volume fraction and aspect ratio of porosity at various length-scales plays an important role in accurate prediction of the elastic tensor. Specifically, it is shown that the through-thickness elastic tensor components cannot be predicted accurately using the micromechanics models unless the effects of defects are considered.

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