Modeling Complex Contact Conditions and Their Effect on Blade Dynamics

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Chiara Gastaldi ◽  
Johann Gross ◽  
Maren Scheel ◽  
Teresa M. Berruti ◽  
Malte Krack

Abstract Dry friction devices such as underplatform dampers are commonly included in turbine bladed disks designs to mitigate structural vibrations and avoid high cycle fatigue failures. The design of frictionally damped bladed disks requires adequate models to represent the friction contact. A widely used approach connects contact node pairs with normal and tangential springs and a Coulomb friction law. This simple model architecture is effective in capturing the softening behavior typically observed on frictionally damped structures subjected to increasing forcing levels. An unexpected hardening behavior was observed on the frequency response functions (FRFs) of a two-blades-plus-damper system tested by the authors in a controlled laboratory environment. The reason behind this unexpected behavior will be carefully analyzed and linked to the damper kinematics and to the dependence of contact elasticity on the contact pressure. The inadequacy of contact models with constant spring values will be discussed and alternatives will be proposed. The importance of being able to represent complex contact conditions in order to effectively predict the system dynamics is shown here using a laboratory demonstrator; however, its implications are relevant to any other case where large contact pressure variations are to be expected. The nonlinear steady-state simulations of the blades-plus-damper system will be carried out using an in-house code exploiting the multiharmonic balance method in combination with the alternating frequency time method.

Author(s):  
Chiara Gastaldi ◽  
Johann Gross ◽  
Maren Scheel ◽  
Teresa M. Berruti ◽  
Malte Krack

Abstract Dry friction devices such as underplatform dampers are commonly included in turbine bladed disks designs to mitigate structural vibrations and avoid high cycle fatigue failures. The design of frictionally damped bladed disks requires adequate models to represent the friction contact. A widely used approach connects contact node pairs with normal and tangential springs and a Coulomb friction law. This simple model architecture is effective in capturing the softening behavior typically observed on frictionally damped structures subjected to increasing forcing levels. An unexpected hardening behavior was observed on the frequency response functions of two-blades-plus-damper system tested by the authors in a controlled laboratory environment. The reason behind this unexpected behavior will be carefully analyzed and linked to the damper kinematics and to the dependence of contact elasticity on the contact pressure. The inadequacy of contact models with constant spring values will be discussed and alternatives will be proposed. The importance of being able to represent complex contact conditions in order to effectively predict the system dynamics is shown here using a laboratory demonstrator, however its implications are relevant to any other case where large contact pressure variations are to be expected. The nonlinear steady state simulations of the blades-plus-damper system will be carried out using an in-house code exploiting the Multi-Harmonic Balance Method (MHBM) in combination with the Alternating Frequency Time (AFT) Method.


Author(s):  
Anna Herzog ◽  
Malte Krack ◽  
Lars Panning-von Scheidt ◽  
Jörg Wallaschek

Friction damping is often used in turbomachinery to reduce the vibration amplitudes of turbine blades in operation. Different approaches can be used to simulate the friction contact in the design process. For nonlinear steady state simulations, the Multi-Harmonic Balance Method (MHBM) is often used in combination with an Alternating Frequency Time (AFT) Method. The friction contact can be modeled by introducing normal and tangential stiffnesses and a Coulomb friction law. However, it is difficult to identify these contact stiffnesses experimentally. Alternatively, a formulation with Dynamic Lagrangians can be chosen. This contact model can be formulated without the need for contact stiffnesses. Both widely-used approaches are applied to a model bladed disk with nonlinear shroud contact and compared with a special focus on the predicted vibrational behaviour, numerical convergence, and their sensitivity towards changes in the input parameters.


1990 ◽  
Vol 18 (1) ◽  
pp. 13-65 ◽  
Author(s):  
W. W. Klingbeil ◽  
H. W. H. Witt

Abstract A three-component model for a belted radial tire, previously developed by the authors for free rolling without slip, is generalized to include longitudinal forces and deformations associated with driving and braking. Surface tractions at the tire-road interface are governed by a Coulomb friction law in which the coefficient of friction is assumed to be constant. After a brief review of the model, the mechanism of interfacial shear force generation is delineated and explored under traction with perfect adhesion. Addition of the friction law then leads to the inception of slide zones, which propagate through the footprint with increasing severity of maneuvers. Different behavior patterns under driving and braking are emphasized, with comparisons being given of sliding displacements, sliding velocities, and frictional work at the tire-road interface. As a further application of the model, the effect of friction coefficient and of test variables such as load, deflection, and inflation pressure on braking stiffness are computed and compared to analogous predictions on the braking spring rate.


Robotica ◽  
2010 ◽  
Vol 29 (5) ◽  
pp. 787-796 ◽  
Author(s):  
Feng Qi ◽  
Tianshu Wang ◽  
Junfeng Li

SUMMARYThis paper presents a new planar passive dynamic model with contact between the feet and the ground. The Hertz contact law and the approximate Coulomb friction law were introduced into this human-like model. In contrast to McGeer's passive dynamic models, contact stiffness, contact damping, and coefficients of friction were added to characterize the walking model. Through numerical simulation, stable period-one gait and period-two gait cycles were found, and the contact forces were derived from the results. After investigating the effects of the contact parameters on walking gaits, we found that changes in contact stiffness led to changes in the global characteristics of the walking gait, but not in contact damping. The coefficients of friction related to whether the model could walk or not. For the simulation of the routes to chaos, we found that a small contact stiffness value will lead to a delayed point of bifurcation, meaning that a less rigid surface is easier for a passive model to walk on. The effects of contact damping and friction coefficients on routes to chaos were quite small.


2006 ◽  
Vol 128 (4) ◽  
pp. 801-810 ◽  
Author(s):  
Allison Y. Suh ◽  
Sung-Chang Lee ◽  
Andreas A. Polycarpou

Sub-5nm flying head-disk interfaces (HDIs) designed to attain extremely high areal recording densities of the order of Tbit∕in2 are susceptible to strong adhesive forces, which can lead to subsequent contact, bouncing vibration, and high friction. Accurate prediction of the relevant interfacial forces can help ensure successful implementation of ultra-low flying HDIs. In this study, an improved rough surface model is developed to estimate the adhesive, contact, and friction forces as well as the mean contact pressure relevant to sub-5nm HDIs. The improved model was applied to four different HDIs of varying roughness and contact conditions, and was compared to the sub-boundary lubrication rough surface model. It was found that the interfacial forces in HDIs undergoing primarily elastic-plastic and plastic contact are more accurately predicted with the improved model, while under predominantly elastic contact conditions, the two models give similar results. The improved model was then used to systematically investigate the effect of roughness parameters on the interfacial forces and mean contact pressure (response). The trends in the responses were investigated via a series of regression models using a full 33 factorial design. It was found that the adhesive and net normal interfacial forces increase with increasing mean radius R of asperities when the mean separation is small (≈0.5nm), i.e., pseudo-contacting interface, but it increases primarily with increasing root-mean-square (rms) surface height roughness between 2 and 4nm, i.e., pseudo-flying interface. Also, increasing rms roughness and decreasing R, increases the contact force and mean contact pressure, while the same design decreases the friction force. As the directions of optimization for minimizing the individual interfacial forces are not the same, simultaneous optimization is required for a successful ultra-low flying HDI design.


2011 ◽  
Vol 274 ◽  
pp. 81-90 ◽  
Author(s):  
Ange Kongo Kondé ◽  
Iulian Rosu ◽  
F. Lebon ◽  
L. Seguin ◽  
Olivier Brardo ◽  
...  

This paper presents a finite element model for the simulation of aircraft tire rolling. Large deformations, material incompressibility, heterogeneities of the material, unilateral contact with Coulomb friction law are taken into account. The numerical model will allow estimating the forces in the contact patch - even in critical and extreme conditions for the aircraft safety and security. We show the influence of loading parameters (vertical load, velocity, inflating pressure) and slip angle on the Self Aligning torque and on the lateral friction coefficient. A friction coefficient law corresponding to Chichinadze model is considered to take into account thermal effects in the aircraft tire model behaviour.


Author(s):  
Henry Brunskill ◽  
Andy Hunter ◽  
Lu Zhou ◽  
Rob Dwyer Joyce ◽  
Roger Lewis

The interfacial contact conditions between a railway vehicle wheel and the rail are paramount to the lifespan, safety and smooth operation of any rail network. The wheel–rail interface contact pressure and area conditions have been estimated, calculated and simulated by industry and academia for many years, but a method of accurately measuring dynamic contact conditions has yet to be realised. Methods using pressure-sensitive films and controlled air flow have been employed, but both are limited. Ultrasonic reflectometry is the term given to active ultrasonics in which an ultrasonic transducer is mounted on the outer surface of a component and a sound wave is generated. This ultrasonic wave packet propagates through the host medium and reflects off the contacting interface of interest. The reflected waveform is then detected and contact area and interfacial stiffness information can be extracted from the signal using the quasi-static spring model. Stiffness can be related to contact pressure by performing a simple calibration procedure. Previous contact pressure measurement work has relied on using a focusing transducer and a two-dimensional scanning arrangement which results in a high-resolution image of the wheel–rail contact, but is limited to static loading of a specimen cut from a wheel and rail. The work described in this paper has assessed the feasibility of measuring a dynamic wheel–rail contact patch using an array of 64 ultrasonic elements mounted in the rail. Each element is individually pulsed in sequence to build up a linear cross-sectional pressure profile measurement of the interface. These cross-sectional, line measurements are then processed and collated resulting in a two-dimensional contact pressure profile. Measurements have been taken at different speeds and loads.


2017 ◽  
Vol 23 (3) ◽  
pp. 359-391 ◽  
Author(s):  
Mikaël Barboteu ◽  
Leszek Gasiński ◽  
Piotr Kalita

Using the time approximation method we obtain the existence of a weak solution for the dynamic contact problem with damping and a non-convex stored elastic energy function. On the contact boundary we assume the normal compliance law and the generalization of the Coulomb friction law which allows for non-monotone dependence of the friction force on the tangential velocity. The existence result is accompanied by two numerical examples, one of them showing lack of uniqueness for the numerical solution.


2014 ◽  
Vol 618 ◽  
pp. 179-201 ◽  
Author(s):  
Enrique Graciani ◽  
Vladislav Mantič ◽  
Federico París

Relations between different solutions of an interface crack in a neighborhood of the crack tip given by the open model, frictionless and frictional contact models of interface cracks are analyzed numerically for a penny-shaped interface crack subjected to remote tension. A new analytic expression for the size of the near-tip contact zone in presence of Coulomb friction between crack faces is proposed in the so-called case of the contact zone field embedded in the oscillatory field.


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