Auto-Tuning Control of PEM Water Electrolyzer with Self-Assessment and Gain Scheduling
Abstract Proton exchange membrane (PEM) electrolyzer with the ability to produce gases at the pressure suitable for direct storage into metal hydride cylinders allows bypassing of compressors and other auxiliary components. For direct storage into metal hydride containers, hydrogen gas's pressure and flow rate must be well controlled. However, the PEM electrolyzer's time-variant and nonlinear dynamics call for an adaptive control to maintain its output performance. Therefore, in this paper, a model-free relay-feedback auto-tuning approach is proposed to tune a proportional-integral (PI) controller online. The controller determines the voltage supply to the electrolyzer to track a certain current set-point, which corresponds to a constant hydrogen production rate. A gain scheduling approach is developed to pick up the right controller gain at different set-points, minimizing the tuning frequency. A self-assessment algorithm is developed to determine the situations where the auto-tuner should activate to update the PI parameters, thus allowing the control system to be tuned autonomously. The auto-tuning PI control is successfully tested with a PEM electrolyzer setup. Experiment results showed that auto-tuner with gain scheduling could tune the controller parameters producing a desired transient behavior and is adaptive to the variations in set-point and operating conditions.