EXPERIMENTAL AND NUMERICAL EVALUATION OF THE EFFECT OF PARTICLE SIZE ON SLURRY EROSION PREDICTION

2020 ◽  
pp. 1-19
Author(s):  
Qiuchen Wang ◽  
Qiyu Huang ◽  
Xu Sun ◽  
Jun Zhang ◽  
Soroor Karimi ◽  
...  

Abstract During petroleum production, sand particles can be entrained with the transported carrier fluid despite of any sand exclusion process and erode the inner walls of pipelines. This erosion process may even cause pipe leakage and oil spill. Therefore, investigate the regularities of erosion damage changing with particle sizes and predict erosion behavior under different sizes particles are important to pipeline safety. In this study, slurry erosion experiments are conducted using quartz particles with similar shapes and different sizes ranging from 25 micrometers to 600 micrometers to investigate the effect of particle size on erosion profiles and provide the database for evaluating models. Computational Fluid Dynamics (CFD) is used to simulate the fluid flow and track particles to obtain impact information. Erosion equations then connect the particles' impact information with erosion rate. Finally, the available mechanistic and empirical equations erosion models are evaluated by comparing predicted erosion profile with experimental data. It was found that the local maximum erosion damage increases with particle sizes although the total erosion ratio is not increasing. These changes of erosion profiles can be predicted with acceptable accuracy by available empirical erosion models when particle sizes are no less than 75 micrometers.

Author(s):  
Qiuchen Wang ◽  
Qiyu Huang ◽  
Xu Sun ◽  
Jun Zhang ◽  
Soroor Karimi ◽  
...  

Abstract During petroleum production, small sand particles can be entrained with the transported carrier fluid despite of any sand exclusion process and these sand particles can erode inner walls of pipelines. Therefore, the ability to accurately predict erosion rate caused by particles in oil and water is important to pipeline safety. There are erosion equations available in the literature to predict this phenomenon. However, most of the widely used erosion equations are derived by analyzing gas-solid erosion process, which were later validated and shown to be less accurate in predicting slurry erosion. Modified slurry erosion equations are then proposed to improve the prediction accuracy, while overpredictions occur when particle sizes vary. In this study, the available mechanistic and empirical equations are evaluated by experimental and numerical study. Computational Fluid Dynamics (CFD) is used to simulate the fluid flow and track particles to obtain impact information. Erosion equations then connect the particles’ impact information with erosion rate. The slurry erosion experiments are conducted using quartz silica particles with similar shapes and different sizes ranging from 25 micrometers to 600 micrometers in oil and water as carrier fluids. Finally, the erosion models are evaluated by comparing predicted erosion profile with experimental data.


Author(s):  
Soroor Karimi ◽  
Jun Zhang ◽  
Siamack A. Shirazi ◽  
Brenton S. McLaury

Abstract The effects of particle size on erosion magnitude and erosion profiles are investigated experimentally in a submerged slurry jet impingement facility. The slurries were diluted to avoid concentration effects on the flow field and the resulting erosion. The experiments are performed with particle sizes of 25, 75, 150, 300, and 600 μm. Experimental results demonstrate different erosion severity and pattern for the various particle sizes. It is critical to have a reliable and accurate tool to predict erosion for different particle sizes. Previously, a comprehensive CFD-based procedure to predict erosion for various particle sizes was proposed by investigators at the Erosion/Corrosion Research Center (E/CRC). A feature of this procedure is that it can account for particle size in more detail than previous methods. In this study, the computational procedure is applied to conditions of the present experimental data. Particle impact parameters are extracted to explain the effect of particle size on the resulting erosion. The predicted results are compared with data which demonstrate possible shortcomings of the available CFD based techniques for predicting solid particle erosion. The results indicate that with proper use of grid spacing near the wall, the CFD-based erosion calculation method with existing erosion models can predict the trend of the experimental data, though improvements are still needed to the models to accurately account for particle size effects.


2013 ◽  
Vol 60 (1) ◽  
Author(s):  
Mohd Azizi Che Yunus ◽  
Manzurudin Hasan ◽  
Norasikin Othman ◽  
Siti Hamidah Mohd-Setapar ◽  
Liza Md.-Salleh ◽  
...  

Kajian ini bertujuan untuk mengkaji kesan saiz zarah ke atas pengekstrakan sebatian catechin daripada biji Areca catechu L. dengan menggunakan Pengekstrakan Pelarut Terpecut (PPT). Saiz zarah biji Areca catechu dipelbagaikan dari 75 μm sehingga 500 μm. Pengekstrakan telah dijalankan padaparameter tetap iaitu suhu (140oC), tekanan (1500 psi), masa (10 minit), isipadu semburan (60%) dan satu kitaran pengekstrakan, masing-masing. Hasil minyak peratusan yang lebih tinggi adalah 300 mg minyak / gram sampel (30.00% pati minyak) ditemui pada 125 μm. Walaubagaimanapun, kandungan catechin dalam pati minyak hanya 0.0375 mg catechin / gram sampel. Saiz zarah yang terbaik dalam julat uji kaji ini telah dikenal pasti pada 500 μm yang memberikan kandungan catechin yang tinggi iaitu 0.0515 mg catechin / gram sampel dari 247.5 mg minyak / gram sampel (24.75% pati minyak). Kata kunci: Saiz zarah; catechin; LC-MS-TOF; pengekstrakan pelarut terpecut The purpose of this work is to investigate the effects of particle size on the extraction of catechincompound from Areca catechu L. seeds by using Accelerated Solvent Extraction (ASE). The particle sizes of Areca catechu L. seeds are varied from 75 µm until 500 µm. The extraction is conducted at fixed parameters which are temperature (140oC), pressure (1500 psi), extraction time (10 minutes), flush volume (60%) and the static cycle is done for 1 extraction cycle respectively. Higher percentage oil yield of 300mg oil/gram of sample (30.00% oil yield) is found at 125 µm. However, the amount of catechin in oil yields is only 0.0375 mg of catechin/gram of sample. The best of particle size within the experimental range has been identified at 500 µm which gives a high content of catechin with 0.0515 mg Catechin/gram of sample from 247.5 mg oil/gram of sample (24.75% oil yield). Keywords: Particle size; catechin; LC-MS-TOF; accelerated solvent extraction


TAPPI Journal ◽  
2020 ◽  
Vol 19 (11) ◽  
pp. 585-593
Author(s):  
ETHAN GLOR ◽  
BRIAN EINSLA ◽  
JOHN ROPER ◽  
JIAN YANG ◽  
VALERIY GINZBURG

Hollow sphere pigments (HSPs) are widely used at low levels in coated paper to increase coating bulk and to provide gloss to the final sheet. However, HSPs also provide an ideal system through which one can examine the effect of pigment size and particle packing within a coating due to their unimodal and tunable particle sizes. The work presented in Part 1 and Part 2 of this study will discuss the use of blends of traditional inorganic pigments and HSPs in coating formulations across a variety of applications for improved coating strength. Part 1 of this study focuses on the theory of bimodal spherical packing and demonstrates the predictive nature of packing models on the properties of coating systems containing HSPs of two different sizes. This study also examines conditions where the model fails by examining the effect of particle size on coating strength in sytems like thermal paper basecoats where the non-HSP component has a broad particle size distribution, and how these surprising trends can be used to generate better-than-expected thermal printing performance in systems with low HSP/clay ratios. Part 2 of this study focuses on the incorporation of HSPs of different particle sizes into paperboard formulations to affect coating strength and opacity.


2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
Carola Contreras ◽  
Fernanda Isquierdo ◽  
Pedro Pereira-Almao ◽  
Carlos E. Scott

More than half of the total world oil reserves are heavy oil, extra heavy oil, and bitumen; however their catalytic conversion to more valuable products is challenging. The use of submicronic particles or nanoparticles of catalysts suspended in the feedstock may be a viable alternative to the conversion of heavy oils at refinery level or downhole (in situ upgrading). In the present work, molybdenum sulfide (MoS2) particles with varying diameters (10000–10 nm) were prepared using polyvinylpyrrolidone as capping agent. The prepared particles were characterized by DLS, TEM, XRD, and XPS and tested in the hydrodesulfurization (HDS) of a vacuum gas oil (VGO). A correlation between particle size and activity is presented. It was found that particles with diameters around 13 nm show double the HDS activity compared with the material with micrometric particle sizes (diameter ≈ 10,000 nm).


Author(s):  
Soroor Karimi ◽  
Amir Mansouri ◽  
Siamack A. Shirazi ◽  
Brenton S. McLaury

Sand particles entrained in fluids can cause erosive wear and damage to piping materials by impacting their surfaces which could result in failure of the piping system. Several parameters have been determined to affect the erosion behavior and mechanism of solid particle erosion. Some of these parameters include surface material, particle impact speed and angle, and particle size, shape and hardness. However, the effect of particle size on the total erosion rate and local erosion pattern has not been thoroughly investigated. It has been observed that sand particles with various sizes cause different slurry erosion patterns. Changing the particle size alters the Stokes number and consequently produces different erosion patterns and magnitudes. Thus, the effects of particle size on total erosion rate and erosion pattern in a submerged slurry jet are investigated for different impingement angles. Experiments are performed on 316 stainless steel specimens for average particles sizes of 25, 75, 150, and 300 μm. The jet angle is varied to 45, 75 and 90 degrees, and the slurry jet velocity is set to 14 m/s. The erosion pattern of the specimen is examined by obtaining the 3D microscopic profile of the eroded specimen by means of an optical profiler. It is found that the erosion profile changes as the jet angle varies. It is also observed that erosion profile is significantly different for smaller particles as compared to the larger particles. Moreover, these differences become more pronounced as the jet angle decreases. The present work discusses the differences of erosion patterns produced by both large and small particles. Computational Fluid Dynamics (CFD) is also used to study the effect of particle size on particle trajectories, impact speed, and impact angle. Also, CFD results help in explaining the differences observed in the erosion profiles caused by different particle sizes.


Author(s):  
Jesus Djalma PÉCORA ◽  
Ricardo Gariba SILVA ◽  
Ricardo Novak SAVIOLI ◽  
Luis Pascoal VANSAN

A study was conducted on the hardening time of three Grossman's cements with different powder particle sizes (60, 100 and 150 mesh) using Specification n. 57 of the AMERICAN DENTAL ASSOCIATION1 (1983). The cement obtained from mesh 150 particles showed the longest hardening time (22 minutes), which was different when compared to mesh 60 (17 minutes) and 100 (17 minutes) particles.


2008 ◽  
Vol 31 (2) ◽  
pp. 1-13
Author(s):  
S.V. Manyele ◽  
I.F. Kahemel

An investigation of the effect of particle size on the performance of vegetable oil recovery by solvent extraction is reported. Experiments were conducted using soxhlet extractor, groundnuts and n-hexane. Samples were grouped into mean particle sizes of 0.25, 0.75, 1.3, 3.3, and 7.5 mm using standard sieves. The effect of particle size was studied for extraction time intervals of 1, 2, 3, 4, 5 and 8 hours. The oil yield, oil recovered per kg solvent used, kg solvent lost per unit time, and the rate of extraction (kg oil recovered per hour) decreased with increasing particle size. Meanwhile, the percent of solvent recovered, the ratio of oilrecovered to the total volatile matter driven off and the kg solvent lost per kg oil recovered, increased with increasing particle size. Based on the normalization of averaged extraction-parameters, a mean particle size of 3.3 mm was observed to be the optimum size.


2019 ◽  
Vol 37 (No. 2) ◽  
pp. 120-127
Author(s):  
Hüseyin Boz

The effect of particle size of flour and sugar on the physical, sensorial and textural properties of cookie dough and cookie was investigated. According to the obtained data, both the sugar particle size and the flour particle size in cookie dough affected the hardness, adhesiveness, cohesiveness and springiness of the cookie doughs and this effect was statistically at a significant level (P < 0.01). The energy and force required for the dough extrusion dropped due to the reduction in the particle size of flour, while the reduction in the particle of sugar had the opposite effect. As the sugar and flour particle sizes decreased, the colour of the cookies became darker and the L colour values decreased. While the hardness values of the cookie samples increased with the decrease in the particle size of sugar, it decreased with the decrease in the particle size of flour. It was observed that sugar and flour particle size significantly affect cookie quality in cookie production. The formulation containing sugar and flour fractions below 150 µm has received the highest score in all sensory parameters.


2010 ◽  
Vol 7 (2) ◽  
pp. 57
Author(s):  
Jamaludin Kasim ◽  
Shaikh Abdul Karim Yamani ◽  
Ahmad Firdaus Mat Hedzir ◽  
Ahmad Syafiq Badrul Hisham ◽  
Mohd Arif Fikri Mohamad Adnan

An experimental investigation was performed to evaluate the properties of cement-bonded particleboard made from Sesendok wood. The target board density was set at a standard 1200 kg m·3• The effect of particle size, wood to cement ratio and the addition of sodium silicate and aluminium silicate on the wood cement board properties has been evaluated. A change of particle size from 1.0 mm to 2.0 mm has a significant effect on the mechanical properties, however the physical properties deteriorate. Increasing the wood to cement ratio from 1:2.25 to 1:3 decreases the modulus of rupture (MOR) by 11% and the addition of sodium silicate improves values farther by about 28% compared to the addition of aluminium silicate. The modulus of elasticity (MOE) in general increases with increasing cement content, but is not significantly affected by the addition of sodium silicate or aluminium silicate, although the addition of their mixture (sodium silicate and aluminium silicate) consistently yields greater MOE values. Water absorption and thickness swelling is significantly affected by the inclusion of additives and better values are attained using higher wood to cement ratios.


Sign in / Sign up

Export Citation Format

Share Document