NON-DIMENSIONAL PARAMETERS FOR COMPARING CONVENTIONAL AND COUNTER-ROTATING TURBOMACHIN

2021 ◽  
pp. 1-12
Author(s):  
Jonathan Waldren ◽  
Christopher J Clark ◽  
Sam D. Grimshaw ◽  
Graham Pullan

Abstract Counter-rotating turbomachines have the potential to be high efficiency, high power density devices. Comparisons between conventional and counter-rotating turbomachines in the literature make multiple and often contradicting conclusions about their relative performance. By adopting appropriate non-dimensional parameters, based on relative blade speed, the design space of conventional machines can be extended to include those with counter-rotation. This allows engineers familiar with conventional turbomachinery to transfer their experience to counter-rotating machines. By matching appropriate non-dimensional parameters the loss mechanisms directly affected by counter-rotation can be determined. A series of computational studies are performed to investigate the relative performance of conventional and counter-rotating turbines with the same non-dimensional design parameters. Each study targets a specific loss source, highlighting which phenomena are directly due to counter-rotation and which are solely due to blade design. The studies range from two-dimensional blade sections to threedimensional finite radius stages. It is shown that, at hub-to-tip ratios approaching unity, with matched non-dimensional design parameters, the stage efficiency and work output are identical for both types of machine. However, a counter-rotating turbine in the study is shown to have an efficiency advantage over a conventional machine of up to 0:35 percentage points for a hub-to-tip ratio of 0:65. This is due to differences in absolute velocity producing different spanwise blade designs.

Author(s):  
J. J. Waldren ◽  
C. J. Clark ◽  
S. D. Grimshaw ◽  
G. Pullan

Abstract Counter-rotating turbomachines have the potential to be high efficiency, high power density devices. Comparisons between conventional and counter-rotating turbomachines in the literature make multiple and often contradicting conclusions about their relative performance. By adopting appropriate non-dimensional parameters, based on relative blade speed, the design space of conventional machines can be extended to include those with counter-rotation. This allows engineers familiar with conventional turbomachinery to transfer their experience to counter-rotating machines. By matching appropriate non-dimensional parameters the loss mechanisms directly affected by counter-rotation can be determined. A series of computational studies are performed to investigate the relative performance of conventional and counter-rotating turbines with the same non-dimensional design parameters. Each study targets a specific loss source, highlighting which phenomena are directly due to counter-rotation and which are solely due to blade design. The studies range from two-dimensional blade sections to three-dimensional finite radius stages. It is shown that, at hub-to-tip ratios approaching unity, with matched non-dimensional design parameters, the stage efficiency and work output are identical for both types of machine. However, a counter-rotating turbine in the study is shown to have an efficiency advantage over a conventional machine of up to 0.35 percentage points for a hub-to-tip ratio of 0.65. This is due to differences in absolute velocity producing different spanwise blade designs.


Author(s):  
Markus Waesker ◽  
Bjoern Buelten ◽  
Norman Kienzle ◽  
Christian Doetsch

Abstract Due to the transition of the energy system to more decentralized sector-coupled technologies, the demand on small, highly efficient and compact turbines is steadily growing. Therefore, supersonic impulse turbines have been subject of academic research for many years because of their compact and low-cost conditions. However, specific loss models for this type of turbine are still missing. In this paper, a CFD-simulation-based surrogate model for the velocity coefficient, unique incidence as well as outflow deviation of the blade, is introduced. This surrogate model forms the basis for an exemplary efficiency optimization of the “Colclough cascade”. In a first step, an automatic and robust blade design methodology for constant-channel blades based on the supersonic turbine blade design of Stratford and Sansome is shown. The blade flow is fully described by seven geometrical and three aerodynamic design parameters. After that, an automated numerical flow simulation (CFD) workflow for supersonic turbine blades is developed. The validation of the CFD setup with a published supersonic axial turbine blade (Colclough design) shows a high consistency in the shock waves, separation zones and boundary layers as well as velocity coefficients. A design of experiments (DOE) with latin hypercube sampling and 1300 sample points is calculated. This CFD data forms the basis for a highly accurate surrogate model of supersonic turbine blade flow suitable for Mach numbers between 1.1 and 1.6. The throat-based Reynolds number is varied between 1*104 and 4*105. Additionally, an optimization is introduced, based on the surrogate model for the Reynolds number and Mach number of Colclough and no degree of reaction (equal inlet and outlet static pressure). The velocity coefficient is improved by up to 3 %.


2005 ◽  
Author(s):  
Spyros A. Kinnas ◽  
Hanseong Lee ◽  
Hua Gu ◽  
Yumin Deng

Recently developed methods at UT Austin for the analysis of open or ducted propellers are presented, and then coupled with a constrained nonlinear optimization method to design blades of open or ducted propellers for maximum efficiency satisfying the minimum pressure constraint for fully wetted case, or the specified maximum allowable cavity area for cavitating case. A vortex lattice method (named MPUF3A) is applied to analyze the unsteady cavitating performance of open or ducted propellers subject to non-axisymmetric inflows. A finite volume method based Euler solver (named GBFLOW) is applied to predict the flow field around the open or ducted propellers, coupled with MPUF-3A in order to determine the interaction of the propeller with the inflow (i.e. the effective wake) or with the duct. The blade design of open or ducted propeller is performed by using a constrained nonlinear optimization method (named CAVOPT-BASE), which uses a database of computed performance for a set of blade geometries constructed from a base-propeller. The performance is evaluated using MPUF-3A and GBFLOW. CAVOPT-BASE approximates the database using the least square method or the linear interpolation method, and generates the coefficients of polynomials based on the design parameters, such as pitch, chord, and camber. CAVOPT-BASE finally determines the optimum blade design parameters, so that the propeller produces the desired thrust for the given constraints on the pressure coefficient or the allowed amount of cavitation.


Author(s):  
Yuri I. Biba ◽  
Zheji Liu ◽  
D. Lee Hill

A complete effort to redesign the aerodynamic characteristics of a single-stage pipeline compressor is presented. The components addressed are the impeller, diffuser region, and the volute. The innovation of this effort stems from the simultaneous inclusion of both the noise and aerodynamic performance as primary design parameters. The final detailed flange-to-flange analysis of the new components clearly shows that the operating range is extended and the tonal noise driven by the impeller is reduced. This is accomplished without sacrificing the existing high efficiency of the baseline machine. The body of the design effort uses both Computational Fluid Dynamics (CFD) and vibro-acoustics technology. The predictions are anchored by using the flange-to-flange analysis of the original design and its experimental performance data. By calculating delta corrections and assuming that these deltas are approximately the same for the new design, the expected performance is extrapolated.


2019 ◽  
Vol 35 (2) ◽  
pp. 249-258
Author(s):  
Tao Ding ◽  
Lumeng Fang ◽  
Ji-Qin Ni ◽  
Zhengxiang Shi ◽  
Baoming Li ◽  
...  

Abstract.With the rapid development of modern agriculture facilities, agricultural fans have been widely used due to their low pressure and large airflow characteristics. However, existing agricultural fans have large flow losses and low energy efficiencies. To increase the airflow and energy efficiency of these fans, optimization designs based on skewed and swept blades were carried out. First, a “DDZ” agricultural fan (a leaf model agricultural fan commonly used in China) was chosen as the archetype fan. Its performance curves and flow field distribution were obtained by performance testing and numerical simulation. Second, the stack lines of the skewed blade and swept blade were designed based on the original blade, 3 skewed blade parameters (skewed angle a, x direction control parameter kx, and y direction control parameter ky), and 3 swept blade design parameters (swept angle ß, z direction control parameter kz, and r direction control parameter kr). Finally, the optimal skewed blade design parameters (a = 16.8°, kx = 1.65, and ky = 0.5) and optimal swept blade design parameters (ß = 10.6°, kz = -0.33, and kr =0.6) were obtained using numerical simulations and orthogonal testing, which is a response surface method. The numerical simulation results showed that the airflow and energy efficiency ratios of the optimal skewed blade fan were increased by 4.3% and 20.5%, and those of the optimal swept blade fan were increased by 4.5% and 15.4%, respectively, in comparison with those of the original fan. The flow fields showed that the optimal skewed blade mainly reduced the radial flow at the blade root and the leakage flow. The optimal swept blade mainly reduced the leakage flow by changing the distribution of the static pressure on the blade surfaces. Keywords: Agricultural fan, Skewed-Swept blade, Numerical simulation, Optimization.


Author(s):  
Ghzzai Almutairi

AbstractIt is widely accepted that solid oxide fuel cells (SOFCs) represent a promising energy conversion approach that deliver a myriad of benefits including low environment pollution, high efficiency, and system compactness. This paper describes the construction of a basic model based on ohmic considerations, mass transfer, and kinetics that can effectively evaluate the performance of small button SOFCs. The analysis of the data indicates that there is a close alignment between the cell potential calculated using the model and previous experimental data. As such, it can be concluded that the model can be employed to optimize, evaluate, or control the design parameters within a SOFC system.


2019 ◽  
pp. 146808741986538
Author(s):  
Bowen Li ◽  
Haoye Liu ◽  
Linjun Yu ◽  
Zhi Wang ◽  
Jianxin Wang

Polyoxymethylene dimethyl ethers, with excellent volatility and oxygen content of up to 49%, have great potential to improve engine performance and emission characteristics. In this study, experiments were carried out in a single-cylinder engine fueled with gasoline/diesel/polyoxymethylene dimethyl ethers blend fuel using multiple premixed compression ignition combustion mode along with engine optimization to exploit the high-efficiency potential. The thermal efficiency was increased by 9.4 percentage points after transforming the combustion mode from conventional diesel mode to gasoline/diesel/polyoxymethylene dimethyl ethers multiple premixed compression ignition mode. A fully variable valve system and a redesigned low-heat-transfer piston were used to further improve the thermal efficiency. The low-heat-transfer piston had a 15% lower area–volume ratio compared with the original ω-type piston. By replacing the original ω-type piston with the low-heat-transfer piston, the heat transfer loss was reduced by 2.29 percentage points and thus indicated thermal efficiency could be increased by 2.37 percentage points, which was up to 50.03%. On the basis of the low-heat-transfer piston, indicated thermal efficiency could be further increased to 51.09% with the application of fully variable valve system due to the longer ignition delay and more premixed combustion. At the same time, NOX emissions could be controlled below 0.4 g/kW·h using high exhaust gas recirculation ratio, which equaled the NOX emission limit of Euro VI standard. Although soot emissions could be increased due to weak turbulence and insufficient intake charge using the low-heat-transfer piston and fully variable valve system, it was still lower than those of the original diesel engines.


Author(s):  
Philipp Amtsfeld ◽  
Michael Lockan ◽  
Dieter Bestle ◽  
Marcus Meyer

State-of-the-art aerodynamic blade design processes mainly consist of two phases: optimal design of 2D blade sections and then stacking them optimally along a three-dimensional stacking line. Such a quasi-3D approach, however, misses the potential of finding optimal blade designs especially in the presence of strong 3D flow effects. Therefore, in this paper a blade optimization process is demonstrated which uses an integral 3D blade model and 3D CFD analysis to account for three-dimensional flow features. Special emphasis is put on shortening design iterations and reducing design costs in order to obtain a rapid automatic optimization process for fully 3D aerodynamic turbine blade design which can be applied in an early design phase already. The three-dimensional parametric blade model is determined by up to 80 design variables. At first, the most important design parameters are chosen based on a non-linear sensitivity analysis. The objective of the subsequent optimization process is to maximize isentropic efficiency while fulfilling a minimal set of constraints. The CFD model contains both important geometric features like tip gaps and fillets, and cooling and leakage flows to sufficiently represent real flow conditions. Two acceleration strategies are used to cut down the turn-around time from weeks to days. Firstly, the aerodynamic multi-stage design evaluation is significantly accelerated with a GPU-based RANS solver running on a multi-GPU workstation. Secondly, a response surface method is used to reduce the number of expensive function evaluations during the optimization process. The feasibility is demonstrated by an application to a blade which is a part of a research rig similar to the high pressure turbine of a small civil jet engine. The proposed approach enables an automatic aerodynamic design of this 3D blade on a single workstation within few days.


2011 ◽  
Vol 110-116 ◽  
pp. 2348-2353
Author(s):  
Rana Noman Mubarak ◽  
Jen Yuan Chang

Effects on structure designs on free vibrations of integrated bladed rotor (IBR) have been conducted in this research through finite element simulations. Migration of natural frequencies is characterized through parameter studies considering changes of blade angle and blade thickness on an underlying uniform axis-symmetric rotor. Recurring coupled repeated doublet modes, defined as replica modes, has been observed in this study by characterizing blade’s vibrations in-phase or out-of-phase to disk’s vibrations. Veering and cluster of replica modes’ natural frequencies are observed with respect to the blade design parameters. Fourier content for low frequency replica component is found to be sensitive and tunable to blade angle design, which has implications on forced response of spinning IBR in engineering applications.


2010 ◽  
Vol 133 (2) ◽  
Author(s):  
Takanori Shibata ◽  
Manabu Yagi ◽  
Hideo Nishida ◽  
Hiromi Kobayashi ◽  
Masanori Tanaka

Performance improvement of 3D impellers in a high specific speed range was investigated using computational fluid dynamics analyses and experimental tests. In order to reduce the loss production within the stator passages, the backsweep angle of the impellers was increased. At the same time, the inlet-to-exit relative velocity diffusion ratio was also increased by increasing the impeller exit width to prevent the reduction in the pressure ratio. Moreover, the blade loading distribution at the impeller shroud side was optimized to suppress the surge margin reduction caused by the increased relative velocity diffusion ratio. Five types of unshrouded impellers were designed, manufactured, and tested to evaluate the effects of blade loading, backsweep angle, and relative velocity diffusion ratio on the compressor performance. The design suction flow coefficient was 0.125 and the machine Mach number was 0.87. Test results showed that the compressor stage efficiency was increased by 5% compared with the base design without reducing the pressure coefficient and surge margin. It was concluded that an increased relative velocity diffusion ratio coupled with large backsweep angle was a very effective way to improve the compressor stage efficiency. An appropriate blade loading distribution was also important in order to achieve a wide operating range as well as high efficiency.


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