scholarly journals Accelerated Creep Test (ACT) Qualification of Creep-Resistance Using the WCS Constitutive Model and Stepped Isostress Method (SSM)

2021 ◽  
Author(s):  
Jaime Cano ◽  
Calvin M. Stewart
Keyword(s):  
Constitutive Model ◽  
Creep Deformation ◽  
Inconel 718 ◽  
Creep Resistance ◽  
Rapid Development ◽  
Superposition Principle ◽  
Continuous Process ◽  
Stress Rupture ◽  
Creep Testing ◽  
Accelerated Creep

Abstract In this study, a qualification of accelerated creep-resistance of Inconel 718 is assessed using the novel Wilshire-Cano-Stewart (WCS) model and the stepped isostress method (SSM) and predictions are made to conventional creep data. Conventional creep testing (CCT) is a long-term continuous process, in fact, the ASME B&PV III requires that 10,000+ hours of experiments must be conducted to each heat for materials employed in boilers and/or pressure vessel components. This process is costly and not feasible for rapid development of new materials. As an alternative, accelerated creep testing techniques have been developed to reduce the time needed to characterize the creep resistance of materials. Most techniques are based upon the time-temperature-stress superposition principle (TTSSP) that predicts minimum-creep-strain-rate (MCSR) and stress-rupture behaviors but lack the ability to predict creep deformation and consider deformation mechanisms that occur for experiments of longer duration. The stepped isostress method (SSM) has been developed which enables the prediction of creep deformation response as well as reduce the time needed for qualification of materials. The SSM approach has been successful for polymer, polymeric composites, and recently has been introduced for metals. In this study, the WCS constitutive model, calibrated to SSM test data, qualifies the creep resistance of Inconel 718 at 750°C and predictions are compared to CCT data. The SSM data is calibrated into the model and the WCS model generates realistic predictions of stress-rupture, MSCR, damage, and creep deformation.

scholarly journals Accelerated Creep Test (ACT) Qualification of Creep-Resistance Using the WCS Constitutive Model and Stepped Isostress Method (SSM)

2021 ◽  
Author(s):  
Jaime A. Cano ◽  
Calvin M. Stewart
Keyword(s):  
Constitutive Model ◽  
Strain Rate ◽  
Creep Strain ◽  
Creep Deformation ◽  
Inconel 718 ◽  
Creep Resistance ◽  
Stress Rupture ◽  
Creep Testing ◽  
Accelerated Creep

Abstract In this study, a qualification of accelerated creep-resistance of Inconel 718 is assessed using the novel Wilshire-Cano-Stewart (WCS) model and the stepped isostress method (SSM) and predictions are made to conventional creep data. Conventional creep testing (CCT) is a long-term continuous process, in fact, the ASME B&PV III requires that 10,000+ hours of experiments must be conducted to each heat for materials employed in boilers and/or pressure vessel components. This process is costly and not feasible for rapid development of new materials. As an alternative, accelerated creep testing techniques have been developed to reduce the time needed to characterize the creep resistance of materials. Most techniques are based upon the time-temperature-stress superposition principle (TTSSP) that predicts minimum-creep-strain-rate (MCSR) and stress-rupture behaviors but lack the ability to predict creep deformation and consider deformation mechanisms that occur for experiments of longer duration. The stepped isostress method (SSM) has been developed which enables the prediction of creep deformation response as well as reduce the time needed for qualification of materials. The SSM approach has been successful for polymer, polymeric composites, and recently has been introduced for metals. In this study, the WCS constitutive model, calibrated to SSM test data, qualifies the creep resistance of Inconel 718 at 750°C and predictions are compared to CCT data. The WCS model has proven to make long-term predictions for stress-rupture, minimum-creep-strain-rate (MCSR), creep deformation, and damage in metallic materials. The SSM varies stress levels after time interval adding damage to the material, which can be tracked by the WCS model. The SSM data is calibrated into the model and the WCS model generates realistic predictions of stress-rupture, MSCR, damage, and creep deformation. The calibrated material constants are used to generate predictions of stress-rupture and are post-audit validated using the National Institute of Material Science (NIMS) database. Similarly, the MCSR predictions are compared from previous studies. Finally the creep deformation predictions are compared with real data and is determined that the results are well in between the expected boundaries. Material characterization and mechanical properties can be determined at a faster rate and with a more cost-effective method. This is beneficial for multiple applications such as in additive manufacturing, composites, spacecraft, and Industrial Gas Turbines (IGT).

scholarly journals Calibration of CDM-Based Creep Constitutive Model Using Accelerated Creep Test (ACT) Data

2020 ◽  
Author(s):  
Md Abir Hossain ◽  
Robert Mach ◽  
Jacob Pellicotte ◽  
Calvin M. Stewart
Keyword(s):  
Constitutive Model ◽  
Creep Strain ◽  
Creep Deformation ◽  
Numerical Optimization ◽  
Creep Damage ◽  
Deformation Curve ◽  
Long Duration ◽  
Processing Procedure ◽  
Accelerated Creep ◽  
Damage Constitutive Model

Abstract In conventional creep testing (CCT) a specimen is subject to constant load and temperature for a long-duration until creep rupture occurs. Conventional testing can be costly when considering the number of experiments needed to characterize the creep response of a material over a range of stress and temperature. To predict long-term creep-rupture properties, the time-temperature-stress superposition principle (TTSSP) approach has been employed where stress and/or temperature is applied at an elevated level; the result of which are extrapolated down to low stress and/or temperature conditions. These methods have been successful in predicting minimum-creep-strain-rate (MCSR) and stress-rupture (SR) but suffer from an inability to predict the creep deformation curve or account for changes in deformation mechanisms or aging that occurs at long-duration. An accelerated technique, termed the Stepped isostress method (SSM) allows the accelerated testing of materials to determine their creep deformation response. Unlike TTSSP tests, the SSM test employs a single specimen where the stress is periodically step increased until rupture. The SSM creep deformation curve is processed (time and strain shifted) to produce an accelerated creep deformation curve that represent the creep deformation curve at the initial stress level in SSM. A processing procedure for metals has yet to be developed. The research objective of this study is to develop a processing procedure for SSM test data using a creep-damage constitutive model. Triplicate SSM tests were conducted on Ni-based superalloy Inconel 718 at 650°C with stress being periodically increased until rupture. Triplicate CCT tests were conducted at the initial stress level of the SSM tests. The Sine-hyperbolic (Sinh) creep-damage model was employed in this study. The Sinh creep-damage constitutive model is based on coupled creep strain rate and damage evolution equations; where both rates are dependent on the current state of damage. Calibration is two-step: analytical and numerical optimization. Each stepped creep deformation curve is tackled quasi-analytically to determine MCSR and SR related material constants and accumulated damage. The damage accumulated at the end of each step was then passed onto subsequent steps to calibrate the MCSR, rupture prediction, and damage evolution. Numerical optimization was applied to optimize model constants involved in the creep strain constitutive equations in order to generate best-fitted Sinh creep deformation curves. The Sinh model predictions were compared to the SSM and CCT data. The Sinh model satisfactorily predicts the SSM data and thus the calibrated material constants provides a good estimate of rupture found in the CCT data. Calibration using SSM data reduces the number of tests needed to calibrate a model; significantly reducing costs. A single SSM test replaces numerous creep tests at different stresses.

Accelerated Creep Testing of Inconel 718 Using the Stepped Isostress Method (SSM)

2021 ◽  
Vol 11 (2) ◽  
pp. 20200174
Author(s):  
Calvin M. Stewart ◽  
Md Abir Hossain ◽  
Jacob Pellicotte ◽  
Robert Mach ◽  
David Alexander ◽  
...  
Keyword(s):  
Inconel 718 ◽  
Creep Testing ◽  
Accelerated Creep

Study on the generalized k-Hilfer–Prabhakar fractional viscoelastic–plastic model

2021 ◽  
pp. 108128652110258
Author(s):  
Yi-Ying Feng ◽  
Xiao-Jun Yang ◽  
Jian-Gen Liu ◽  
Zhan-Qing Chen
Keyword(s):  
Constitutive Model ◽  
Three Dimensional ◽  
Sensitivity Analyses ◽  
Creep Process ◽  
Fractional Operator ◽  
Modified Model ◽  
Proposed Model ◽  
Accelerated Creep ◽  
The Laplace Transform ◽  
Classical Models

The general fractional operator shows its great predominance in the construction of constitutive model owing to its agility in choosing the embedded parameters. A generalized fractional viscoelastic–plastic constitutive model with the sense of the k-Hilfer–Prabhakar ( k-H-P) fractional operator, which has the character recovering the known classical models from the proposed model, is established in this article. In order to describe the damage in the creep process, a time-varying elastic element [Formula: see text] is used in the proposed model with better representation of accelerated creep stage. According to the theory of the kinematics of deformation and the Laplace transform, the creep constitutive equation and the strain of the modified model are established and obtained. The validity and rationality of the proposed model are identified by fitting with the experimental data. Finally, the influences of the fractional derivative order [Formula: see text] and parameter k on the creep process are investigated through the sensitivity analyses with two- and three-dimensional plots.

Creep Deformation of Particle-Strengthened Metal-Matrix Composites

1989 ◽  
Vol 111 (1) ◽  
pp. 99-105 ◽  
Author(s):  
Z. G. Zhu ◽  
G. J. Weng
Keyword(s):  
Constitutive Equation ◽  
Metal Matrix Composites ◽  
Creep Strain ◽  
Creep Deformation ◽  
Creep Resistance ◽  
Metal Matrix ◽  
Order Approximation ◽  
Stress Redistribution ◽  
Matrix Composites ◽  
The Matrix

A multiaxial theory of creep deformation for particle-strengthened metal-matrix composites is derived. This derivation is based on the observation that there are two major sources of creep resistance in such a system. The first, or metallurgical effect, arises from the increased difficulty of dislocation motion in the presence of particles and is accounted for by a size- and concentration dependent constitutive equation for the matrix. The second, or mechanics effect, is due to the continuous transfer of stress from the ductile matrix to the hard particles and the corresponding stress redistribution is also incorporated in the derivation. Both power-law creep and exponential creep in the matrix, each involving the transient as well as the steady state, are considered. The constitutive equations thus derived can provide the development of creep strain of the composite under a combined stress. The multiaxial theory is also simplified to a uniaxial one, whose explicit stress-creep strain-time relations at a given concentration of particles are also given by a first- and second-order approximation. The uniaxial theory is used to predict the creep deformation of an oxide-strengthened cobalt, and the results are in reasonably good agreement with the experiment. Finally, it is demonstrated that a simple metallurgical approach without considering the stress redistribution between the two constituent phases, or a simple mechanics approach without using a modified constitutive equation for the metal matrix, may each underestimate the creep resistance of the composite, and, therefore, it is important that both factors be considered in the formulation of such a theory.

Microstructures and Creep of AM50-Sb-Gd Alloys

2005 ◽  
Vol 488-489 ◽  
pp. 749-752 ◽  
Author(s):  
Su Gui Tian ◽  
Keun Yong Sohn ◽  
Hyun Gap Cho ◽  
Kyung Hyun Kim
Keyword(s):  
Activation Energy ◽  
Creep Rate ◽  
Stress Exponent ◽  
Creep Behavior ◽  
Creep Deformation ◽  
Deformation Mechanism ◽  
Creep Resistance ◽  
Fine Particles ◽  
Dislocation Climb ◽  
The Matrix

Creep behavior of AM50-0.4% Sb-0.9%Gd alloy has been studied at temperatures ranging from 150 to 200°C and at stresses ranging from 40 to 90 MPa. Results show that the creep rate of AM50-0.4%Sb-0.9%Gd alloy was mainly controlled by dislocation climb at low stresses under 50 MPa. The activation energy for the creep was 131.2 ± 10 kJ/mol and the stress exponent was in the range from 4 to 9 depending on the applied stress. More than one deformation-mechanism were involved during the creep of this alloy. Microstructures of the alloy consist of a–Mg matrix and fine particles, distinguished as Mg17Al12, Sb2Mg3, and Mg2Gd or Al7GdMn5 that were homogeneously distributed in the matrix of the alloy, which effectively reduced the movement of dislocations, enhancing the creep resistance. Many dislocations were identified to be present on non-basal planes after creep deformation.

scholarly journals Impact of a Structure on Durability of Modified Nickel-Base Superalloys in Creep Conditions/ Wpływ Struktury Na Trwałość W Warunkach Pełzania Modyfikowanych Nadstopów Na Bazie Niklu

2014 ◽  
Vol 59 (4) ◽  
pp. 1559-1563 ◽  
Author(s):  
M. Ciesla ◽  
M. Manka ◽  
P. Gradon ◽  
F. Binczyk
Keyword(s):  
Creep Resistance ◽  
Morphological Structure ◽  
Aircraft Engine ◽  
Coarse Grained ◽  
Test Results ◽  
Cast State ◽  
Accelerated Creep ◽  
Nickel Base ◽  
The Impact ◽  
Modification Treatment

Abstract The study assesses the impact of surface and bulk modification and filtration during pouring on a durability under accelerated creep conditions of casts made of IN-713C and MAR-247 nickel superalloys scrap used for manufacturing of aircraft engine parts. The impact of solutionizing (1185°C/2 h) with subsequent ageing (870°C/20 h) on the creep resistance of a casting made from MAR-247 coarse-grained superalloy was also examined. Morphological structure parameters were determined with the use of Met-Ilo software. Macrostructure analysis of casts showed very significant impact of surface modification treatment. Creep test results clearly showed that coarse grained samples of IN-713C and MAR-247 superalloys have higher creep resistance. Moreover alloy MAR-247 had higher creep durability after heat treatment compared to as-cast state.

scholarly journals Effect of Heat Treatment on Properties of INCONEL 617 Investigated in Accelerated Creep Testing

2017 ◽  
Vol 21 (5) ◽  
pp. 273-283
Author(s):  
Noppakorn Phuraya ◽  
Isaratat Phung-on ◽  
Jongkol Srithorn
Keyword(s):  
Heat Treatment ◽  
Creep Testing ◽  
Accelerated Creep ◽  
Inconel 617
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