scholarly journals Benchmark Analysis of Ductile Fracture Simulation for Circumferentially Cracked Pipes Subjected to Bending

Author(s):  
Tomohisa Kumagai ◽  
Yasufumi Miura ◽  
Naoki Miura ◽  
Stephane Marie ◽  
Remmal Almahdi ◽  
...  

Abstract To predict fracture behavior for ductile materials, some ductile fracture simulation methods different from classical approaches have been investigated based on appropriate models of ductile fracture. For the future use of the methods to overcome restrictions of classical approaches, the applicability to the actual components is of concern. In this study, two benchmark problems on the fracture tests supposing actual components were provided to investigate prediction ability of simulation methods containing parameter decisions. One was the circumferentially through-wall and surface cracked pipes subjected to monotonic bending, and the other was the circumferentially through-wall cracked pipes subjected to cyclic bending. Participants predicted the ductile crack propagation behavior by their own approaches, including FEM employed GTN yielding function with void ratio criterion, are FEM employed GTN yielding function, FEM with fracture strain or energy criterion modified by stress triaxiality, XFEM with J or ?J criterion, FEM with stress triaxiality and plastic strain based ductile crack propagation using FEM, and elastic-plastic peridynamics. Both the deformation and the crack propagation behaviors for monotonic bending were well reproduced, while few participants reproduced those for cyclic bending. To reproduce pipe deformation and fracture behaviors, most of groups needed parameters which were determined to reproduce pipe deformation and fracture behaviors in benchmark problems themselves and it is still difficult to reproduce them by using parameters only from basic materials tests.

Author(s):  
Naoki Miura ◽  
Tomohisa Kumagai ◽  
Masanori Kikuchi ◽  
Akiyuki Takahashi ◽  
Yun-Jae Kim ◽  
...  

In this study, some benchmark problems on fracture tests for circumferentially through-wall/surface cracked pipes were provided. The participants predicted the ductile crack propagation behavior by their own approaches, including nucleation, growth, and coalescence of voids simulated by Gurson model, ductile crack propagation using stress modified fracture strain (SMFS) model, J-integral based ductile crack propagation using XFEM, CTOA based ductile crack propagation using FEM, stress triaxiality and plastic strain (STPS) based ductile crack propagation using FEM, and ductile crack propagation using peridynamics. Among them, GTN, CTOA and STPS models were not applied to surface crack problems. Discrepancies between the experimental maximum loads and calculated maximum loads were within 10% in most cases and 25% in the maximum case. Element size dependency of analysis parameters were considered in SMFS and GTN models while those were determined from independent material tests. Gurson model can predict slanting crack propagation directions. XFEM which did not need analysis fitting parameters cannot analyze beyond the peaks of load-LPD curves. Crack propagation directions were given and fixed in both CTOA and STPS models. Parameters in Gurson model and peridynamics were optimized to reproduce load-LPD curve in one of the benchmark problems.


Author(s):  
Marjorie A. EricksonKirk ◽  
Matthew Wagenhofer ◽  
Paul T. Williams ◽  
Shengjun Yin

A program was undertaken to develop a predictive model of the scatter in toughness of a structural steel across the wide temperature range of ductile-to-brittle transition based on physical understanding of deformation and fracture behaviors. The initial model was focused on microcrack initiation and includes criteria to describe the propagation of particle-sized microcracks into the surrounding ferritic matrix. Parametric studies using this model found that the temperature dependence for fracture toughness, derived from microcrack, was insufficient to describe the temperature dependence observed in measured KJc toughness values. A microcrack propagation model was developed to account for additional barriers associated with transgranular crack propagation to failure. This propagation model accounts for the temperature dependence of crack propagation across grain boundaries and is therefore expected to increase the degree of temperature dependence. This paper summarizes the initiation model and discusses the approach taken in developing a microcrack propagation model component and discusses preliminary results from a Monte Carlo simulation.


Author(s):  
Takuya Hara ◽  
Taishi Fujishiro

The demand for natural gas using LNG and pipelines to supply the world gas markets is increasing. The use of high-strength line pipe provides a reduction in the cost of gas transmission pipelines by enabling high-pressure transmission of large volumes of gas. Under the large demand of high-strength line pipe, crack arrestability of running ductile fracture behavior is one of the most important properties. The CVN (Charpy V-notched) test and the DWTT (Drop Weight Tear Test) are major test methods to evaluate the crack arrestability of running ductile fractures. Separation, which is defined as a fracture parallel to the rolling plane, can be characteristic of the fracture in both full-scale burst tests and DWTTs. It is reported that separations deteriorate the crack arrestability of running ductile fracture, and also that small amounts of separation do not affect the running ductile fracture resistance. This paper describes the effect of separation on ductile propagation behavior. We utilized a high-speed camera to investigate the CTOA (Crack Tip Opening Angle) during the DWTT. We show that some separations deteriorate ductile crack propagation resistance and that some separations do not affect the running ductile fracture resistance.


1990 ◽  
Vol 61 (10) ◽  
pp. 504-506 ◽  
Author(s):  
Dirk Holland ◽  
Alexander Halim ◽  
Winfried Dahl

Author(s):  
Dennis Wingender ◽  
Daniel Balzani

AbstractIn this paper, a framework for the simulation of crack propagation in brittle and ductile materials is proposed. The framework is derived by extending the eigenerosion approach of Pandolfi and Ortiz (Int J Numer Methods Eng 92(8):694–714, 2012. 10.1002/nme.4352) to finite strains and by connecting it with a generalized energy-based, Griffith-type failure criterion for ductile fracture. To model the elasto-plastic response, a classical finite strain formulation is extended by viscous regularization to account for the shear band localization prior to fracture. The compression–tension asymmetry, which becomes particularly important during crack propagation under cyclic loading, is incorporated by splitting the strain energy density into a tensile and compression part. In a comparative study based on benchmark problems, it is shown that the unified approach is indeed able to represent brittle and ductile fracture at finite strains and to ensure converging, mesh-independent solutions. Furthermore, the proposed approach is analyzed for cyclic loading, and it is shown that classical Wöhler curves can be represented.


Author(s):  
D.M. Jiang ◽  
B.D. Hong

Aluminum-lithium alloys have been recently got strong interests especially in the aircraft industry. Compared to conventional high strength aluminum alloys of the 2000 or 7000 series it is anticipated that these alloys offer a 10% increase in the stiffness and a 10% decrease in density, thus making them rather competitive to new up-coming non-metallic materials like carbon fiber reinforced composites.The object of the present paper is to evaluate the inluence of various microstructural features on the monotonic and cyclic deformation and fracture behaviors of Al-Li based alloy. The material used was 8090 alloy. After solution treated and waster quenched, the alloy was underaged (190°Clh), peak-aged (190°C24h) and overaged (150°C4h+230°C16h). The alloy in different aging condition was tensile and fatigue tested, the resultant fractures were observed in SEM. The deformation behavior was studied in TEM.


2020 ◽  
Vol 21 (6) ◽  
pp. 610
Author(s):  
Xiaoliang Cheng ◽  
Chunyang Zhao ◽  
Hailong Wang ◽  
Yang Wang ◽  
Zhenlong Wang

Microwave cutting glass and ceramics based on thermal controlled fracture method has gained much attention recently for its advantages in lower energy-consumption and higher efficiency than conventional processing method. However, the irregular crack-propagation is problematic in this procedure, which hinders the industrial application of this advanced technology. In this study, the irregular crack-propagation is summarized as the unstable propagation in the initial stage, the deviated propagation in the middle stage, and the non-penetrating propagation in the end segment based on experimental work. Method for predicting the unstable propagation in the initial stage has been developed by combining analytical models with thermal-fracture simulation. Experimental results show good agreement with the prediction results, and the relative deviation between them can be <5% in cutting of some ceramics. The mechanism of deviated propagation and the non-penetrating propagation have been revealed by simulation and theoretical analysis. Since this study provides effective methods to predict unstable crack-propagation in the initial stage and understand the irregular propagation mechanism in the whole crack-propagation stage in microwave cutting ceramics, it is of great significance to the industrial application of thermal controlled fracture method for cutting ceramic materials using microwave.


Author(s):  
Satoshi Igi ◽  
Mitsuru Ohata ◽  
Takahiro Sakimoto ◽  
Kenji Oi ◽  
Joe Kondo

This paper presents experimental and analytical results focusing on the strain limit of X80 linepipe. Ductile crack growth behavior from a girth weld notch is simulated by FE analysis based on a proposed damage model and is compared with the experimental results. The simulation model for ductile crack growth accompanied by penetration through the wall thickness consists of two criteria. One is a criterion for ductile crack initiation from the notch-tip, which is described by the plastic strain at the notch tip, because the onset of ductile cracking can be expressed by constant plastic strain independent of the shape and size of the components and the loading mode. The other is a damage-based criterion for simulating ductile crack extension associated with damage evolution influenced by plastic strain in accordance with the stress triaxiality ahead of the extending crack tip. The proposed simulation model is applicable to prediction of ductile crack growth behaviors from a circumferentially-notched girth welded pipe with high internal pressure, which is subjected to tensile loading or bending (post-buckling) deformation.


2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  

AbstractDuctile fracture of metal often occurs in the plastic forming process of parts. The establishment of ductile fracture criterion can effectively guide the selection of process parameters and avoid ductile fracture of parts during machining. The 3D ductile fracture envelope of AA6063-T6 was developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on the 3D fracture envelope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.


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