An Experimental Study on Cryogenic Spray Quenching of a Circular Metal Disk II. Chilldown Efficiency and Effects of Coating and Flow Pulsing

2021 ◽  
Author(s):  
Jun Dong ◽  
Hao Wang ◽  
Samuel Darr ◽  
Jason Hartwig ◽  
Jacob Chung
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Liquid Nitrogen ◽  
Mass Flow ◽  
Flow Rate ◽  
Continuous Flow ◽  
Nucleate Boiling ◽  
Film Boiling ◽  
Teflon Coating ◽  
Bare Surface

Abstract This is the second part of a two-part series that presents the results of liquid nitrogen spray quenching of a Stainless Steel disc. The results of continuous-flow spray chilldown of a bare surface disc are summarized first that serves as the baseline information for evaluating the effects of disc surface coating and pulse flow. We found that for continuous-flow spray chilldown of a bare surface disc, the chilldown efficiency is mainly a function of the average mass flow rate with the trend of decreasing efficiency with increasing mass flow rate. Additional experiments were performed to evaluate the enhancement of cryogenic spray quenching by three techniques: 1. Using intermittent pulse sprays on SS bare surface, 2. Coating the SS surface with a layer of low thermal conductivity Teflon film, and 3. Spraying liquid nitrogen intermittently on the coated SS surface. In general, the results indicate that all three methods effectively produced higher spray thermal efficiencies and reduced liquid nitrogen mass consumption. However, it was also found that the Teflon coating was more effective than the flow pulsing due to that the Teflon coating induced a large surface temperature drop at the beginning of the chilldown that allowed the quenching to move quickly from poor heat transfer film boiling to efficient heat transfer transition and nucleate boiling regimes. This quick transition shortens the film boiling period, thus facilitates the switch to much higher heat transfer transition boiling and nucleate boiling periods earlier to complete the chilldown process faster.

Effect of pre-swirl nozzle closure modes on unsteady flow and heat transfer characteristics in a pre-swirl system of aero-engine

2021 ◽  
pp. 095441002110191
Author(s):  
Gaowen Liu ◽  
Zhao Lei ◽  
Aqiang Lin ◽  
Qing Feng ◽  
Yan Chen
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Temperature Drop ◽  
Thermodynamic Characteristics ◽  
Circumferential Direction ◽  
Temperature Changes ◽  
Air Supply ◽  
Cooling Air

The pre-swirl system is of great importance for temperature drop and cooling air supply. This study aims to investigate the influencing mechanism of heat transfer, nonuniform thermodynamic characteristics, and cooling air supply sensitivity in a pre-swirl system by the application of the flow control method of the pre-swirl nozzle. A novel test rig was proposed to actively control the supplied cooling air mass flow rate by three adjustable pre-swirl nozzles. Then, the transient problem of the pre-swirl system was numerically conducted by comparison with 60°, 120°, and 180° rotating disk cavity cases, which were verified with the experiment results. Results show that the partial nozzle closure will aggravate the fluctuation of air supply mass flow rate and temperature. When three parts of nozzles are closed evenly at 120° in the circumferential direction, the maximum value of the nonuniformity coefficient of air supply mass flow rate changes to 3.1% and that of temperature changes to 0.25%. When six parts of nozzles are closed evenly at 60° in the circumferential direction, the maximum nonuniformity coefficient of air supply mass flow rate changes to 1.4% and that of temperature changes to 0.20%. However, different partial nozzle closure modes have little effect on the average air supply parameters. Closing 14.3% of the nozzle area will reduce the air supply mass flow rate by 9.9% and the average air supply temperature by about 1 K.

Heat Transfer and Flow Friction Characteristics for Compact Cold Plates

2003 ◽  
Vol 125 (1) ◽  
pp. 104-113 ◽  
Author(s):  
Chang-Yuan Liu ◽  
Ying-Huei Hung
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Nusselt Number ◽  
Thermal Resistance ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Average Nusselt Number ◽  
Cold Plate ◽  
Air Mass

Both experimental and theoretical investigations on the heat transfer and flow friction characteristics of compact cold plates have been performed. From the results, the local and average temperature rises on the cold plate surface increase with increasing chip heat flux or decreasing air mass flow rate. Besides, the effect of chip heat flux on the thermal resistance of cold plate is insignificant; while the thermal resistance of cold plate decreases with increasing air mass flow rate. Three empirical correlations of thermal resistance in terms of air mass flow rate with a power of −0.228 are presented. As for average Nusselt number, the effect of chip heat flux on the average Nusselt number is insignificant; while the average Nusselt number of the cold plate increases with increasing Reynolds number. An empirical relationship between Nu¯cp and Re can be correlated. In the flow frictional aspect, the overall pressure drop of the cold plate increases with increasing air mass flow rate; while it is insignificantly affected by chip heat flux. An empirical correlation of the overall pressure drop in terms of air mass flow rate with a power of 1.265 is presented. Finally, both heat transfer performance factor “j” and pumping power factor “f” decrease with increasing Reynolds number in a power of 0.805; while they are independent of chip heat flux. The Colburn analogy can be adequately employed in the study.

scholarly journals Thermal Characteristics Analysis on Multi- Heat Pipe Induced Heat Exchanger

2019 ◽  
Vol 9 (2S2) ◽  
pp. 143-147 ◽  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Pipe ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Cold Water ◽  
Hot Water ◽  
Working Fluid ◽  
Physical Parameters

In this investigation of multi heat pipe induced in heat exchanger shows the developments in heat transfer is to improve the efficiency of heat exchangers. Water is used as a heat transfer fluid and acetone is used as a working fluid. Rotameter is set to measure the flow rate of cold water and hot water. To maintain the parameter as experimental setup. Then set the mass flow rate of hot water as 40 LPH, 60LPH, 80 LPH, 100LPH, 120 LPH and mass flow rate of cold water as 20 LPH, 30 LPH, 40 LPH, 50 LPH, and 60 LPH. Then 40 C, 45 ºC, 50 ºC, 55 C, 60 ºC are the temperatures of hot water at inlet are maintained. To find some various physical parameters of Qc , hc , Re ,, Pr , Rth. The maximum effectiveness of the investigation obtained from condition of Thi 60 C, Tci 32 C and 100 LPH mhi, 60 LPH mci the maximum effectiveness attained as 57.25. Then the mhi as 100 LPH, mci as 60 LPH and Thi at 40 C as 37.6%. It shows the effectiveness get increased about 34.3 to the maximum conditions.

scholarly journals ANALYSIS OF EVAPORATOR EFFECTIVENESS ON 1/2 CYCLE REFRIGERATION SYSTEMS: A CASE STUDY ON LPG FUELED VEHICLES

2020 ◽  
Vol 82 (3) ◽  
Author(s):  
Muji Setiyo ◽  
Budi Waluyo ◽  
Nurkholis Hamidi
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Exchange Process ◽  
Cooling Curve ◽  
Heat Exchange Process ◽  
Heat Transfer Capacity ◽  
The Ideal

The ½ cycle refrigeration system on LPG fueled vehicles has a significant cooling effect. However, the cooling is very dependent on the heat exchange process in the evaporator. Therefore, this paper analyses the deviation of the actual cooling curve from the ideal scenario carried out on a laboratory scale. The analytical method used is the calculation of the effectiveness of the evaporator, which compares the actual to the potential heat transfer capacity. The LPG flow rate was varied from 1-6 g/s, while the evaporation pressure ranged between 0.05, 0.10, and 0.15 MPa, which applied to compact type evaporators with dimensions of 262 ´ 200 mm, with a thickness of 65 mm. The research results confirm that the higher the LPG mass flow rate, the lower the heat transfer effectiveness. At the higher LPG mass flow rate, heat transfer occurs less optimally,  due to incomplete evaporation of LPG in the evaporator.

Conjugate Heat Transfer Analysis on Generic Rim Seal Configurations in Rotor-Stator System

2018 ◽  
Author(s):  
Xingyun Jia ◽  
Liguo Wang ◽  
Qun Zheng ◽  
Hai Zhang ◽  
Yuting Jiang
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Conjugate Heat Transfer ◽  
Heat Transfer Analysis ◽  
Minimum Mass ◽  
Aerodynamic Efficiency ◽  
Axial Clearance ◽  
The Impact

Performance of generic rim seal configurations, axial-clearance rim seal (ACS), radial-clearance rim seal (RCS), radial-axial clearance rim seal (RACS) are compared under realistic working conditions. Conjugate heat transfer analysis on rim seal is performed in this paper to understand the impact of ingestion on disc temperature. Results show that seal effectiveness and cooling effectiveness of RACS are the best when compared with ACS and RCS, the minimum mass flow rate for seal of RACS is 75% of that of RCS, and 34.6% of ACS. Authors compare the disc temperature distribution between different generic rim seal configurations where the RACS seems to be favorable in terms of low disc temperature. In addition, RACS has higher air-cooled aerodynamic efficiency, minimizing the mainstream performance penalty when compared with ACS and RCS. Corresponding to the respective minimum mass flow rate for seal, the air-cooled aerodynamic efficiency of RACS is 23.71% higher than that of ACS, and 12.79% higher than the RCS.

scholarly journals Effect of nanofluid properties and mass-flow rate on heat transfer of parabolic-trough concentrating solar system

2019 ◽  
Vol 16 (1) ◽  
pp. 33-44 ◽  
Author(s):  
M.K. Islam ◽  
Md. Hasanuzzaman ◽  
N.A. Rahim ◽  
A. Nahar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Laminar Flow ◽  
Turbulent Flow ◽  
Transfer Coefficient ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Parabolic Trough ◽  
Concentrated Solar Energy

Sustainable power generation, energy security, and global warming are the big challenges to the world today. These issues may be addressed through the increased usage of renewable energy resources and concentrated solar energy can play a vital role in this regard. The performance of a parabolic-trough collector’s receiver is here investigated analytically and experimentally using water based and therminol-VP1based CuO, ZnO, Al2O3, TiO2, Cu, Al, and SiC nanofluids. The receiver size has been optimized by a simulation program written in MATLAB. Thus, numerical results have been validated by experimental outcomes under same conditions using the same nanofluids. Increased volumetric concentrations of nanoparticle is found to enhance heat transfer, with heat transfer coefficient the maximum in W-Cu and VP1-SiC, the minimum in W-TiO2 and VP1-ZnO at 0.8 kg/s flow rate. Changing the mass flow rate also affects heat transfer coefficient. It has been observed that heat transfer coefficient reaches its maximum of 23.30% with SiC-water and 23.51% with VP1-SiC when mass-flow rate is increased in laminar flow. Heat transfer enhancement drops during transitions of flow from laminar to turbulent. The maximum heat transfer enhancements of 9.49% and 10.14% were achieved with Cu-water and VP1-SiC nanofluids during turbulent flow. The heat transfer enhancements of nanofluids seem to remain constant when compared with base fluids during either laminar flow or turbulent flow.

scholarly journals Nonlinear Model Establishment and Experimental Verification of a Pneumatic Rotary Actuator Position Servo System

Energies ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 1096 ◽  
Author(s):  
Yeming Zhang ◽  
Ke Li ◽  
Geng Wang ◽  
Jingcheng Liu ◽  
Maolin Cai
Keyword(s):  
Heat Transfer ◽  
Linear Model ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Experimental Verification ◽  
Servo System ◽  
Rotary Actuator ◽  
Non Linear ◽  
Position Servo

In order to accurately reflect the characteristics and motion states of a pneumatic rotary actuator position servo system, an accurate non-linear model of the valve-controlled actuator system is proposed, and its parameter identification and experimental verification are carried out. Firstly, in the modeling of this system, the mass flow rate of the gas flowing through each port of the proportional directional control valve is derived by taking into account the clearance between the valve spool and the sleeve, the heat transfer formula is used to the derivation of the energy equation, and the Stribeck model is applied to the friction model of the pneumatic rotary actuator. Then, the flow coefficient, the heat transfer coefficient and the friction parameters are identified by the model and pneumatic test circuits. After the verification experiment of the mass flow rate equations, the charging and discharging experiment reveals that the model can clearly show the effect of clearances on gas pressure changes and describe the effect of heat transfer on gas temperature changes. Finally, the results of model verification indicate that the simulation curves of rotation angle and two-chamber pressures are consistent with their experimental values, and the non-linear model shows high accuracy.

Data Analysis of 64 Rod Bundles Reflood Heat Transfer Experiment

2017 ◽  
Author(s):  
Lv Yufeng ◽  
Chen Yuzhou ◽  
Zhang Dongxu ◽  
Zhao Minfu ◽  
Duan Minghui
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Test Data ◽  
Mass Flow ◽  
Flow Rate ◽  
High Mass ◽  
Rod Bundles ◽  
Transfer Experiment ◽  
System Pressure ◽  
Injection Water

The test data of 64 rod bundles reflood heat transfer experiment performed by China Institute of Atomic Energy are analyzed. The heater rods are electrically powered and have a diameter of 9.5 mm and a length of 4.3 m arranged in a 8 × 8 array with a 12.6 mm pitch. The test parameter is in the range of 10–500 kg/(m2 · s) for injection water mass flux, 20–80°C for injection water temperature, 500–600°C for initial heater rod temperature, 0–1.1 kW/m for heating power, respectively. The system pressure is atmosphere pressure. Two kinds of spacer grids with and without mixing vanes are adopted to investigate their effect on heat transfer. The result shows that rod wall temperature downstream the spacer grid with mixing vanes is lower than that without mixing vanes, which indicates that the heat transfer is enhanced with mixing vanes. The rewetting velocity is nearly a constant under a certain test condition. The experimental values of rewetting velocity are compared with heat conduction controlled theories. At low mass flow rate, one-dimensional conduction gives agreement with experiment; while at high mass flow rate, the two-dimensional conduction theory is shown to be in agreement with experiment data. The RELAP5/ MOD3.3 reflood model is assessed against the test data. Comparison of code prediction and measured data indicates that the code predicts quench time relatively well but the peak rod temperature differs.

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