Acoustic Resonances of an Industrial Gas Turbine Combustion System

2000 ◽  
Author(s):  
S. Hubbard ◽  
A. P. Dowling
Keyword(s):  
Combustion Chamber ◽  
Gas Turbine ◽  
Acoustic Waves ◽  
Low Frequency ◽  
Operating Conditions ◽  
Combustion System ◽  
Resonant Frequencies ◽  
Bulk Mode ◽  
Acoustic Resonances ◽  
Industrial Gas Turbine

A theory is developed to describe low frequency acoustic waves in the complicated diffuser/combustor geometry of a typical industrial gas turbine. This is applied to the RB211-DLE geometry to give predictions for the frequencies of the acoustic resonances at a range of operating conditions. The main resonant frequencies are to be found around 605 Hz (associated with the plenum) and around 461 Hz and 823 Hz (associated with the combustion chamber), as well as one at around 22 Hz (a bulk mode associated with the system as a whole).

Acoustic Resonances of an Industrial Gas Turbine Combustion System

2000 ◽  
Vol 123 (4) ◽  
pp. 766-773 ◽  
Author(s):  
S. Hubbard ◽  
A. P. Dowling
Keyword(s):  
Gas Turbine ◽  
Acoustic Waves ◽  
Low Frequency ◽  
Helmholtz Resonator ◽  
Nonlinear Effects ◽  
Operating Conditions ◽  
Resonant Frequencies ◽  
Bulk Mode ◽  
Acoustic Resonances ◽  
Industrial Gas Turbine

A theory is developed to describe low-frequency acoustic waves in the complicated diffuser/combustor geometry of a typical industrial gas turbine. This is applied to the RB211-DLE geometry to give predictions for the frequencies of the acoustic resonances at a range of operating conditions. The main resonant frequencies are to be found around 605 Hz (associated with the plenum) and around 461 Hz and 823 Hz (associated with the combustion chamber), as well as one at around 22 Hz (a bulk mode associated with the system as a whole). The stabilizing effects of a Helmholtz resonator, which models damping through nonlinear effects, are included, together with effects of coupled pressure waves in the fuel supply system.

Extension of Fuel Flexibility by Combining Intelligent Control Methods for Siemens SGT-400 Dry Low Emission Combustion System

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Kexin Liu ◽  
Phill Hubbard ◽  
Suresh Sadasivuni ◽  
Ghenadie Bulat
Keyword(s):  
Gas Turbine ◽  
Operating Conditions ◽  
Combustion System ◽  
Combustion Dynamics ◽  
Heating Value ◽  
Fuel Flexibility ◽  
Wide Range ◽  
Wobbe Index ◽  
Industrial Gas Turbine ◽  
The Impact

Extension of gas fuel flexibility of a current production SGT-400 industrial gas turbine combustor system is reported in this paper. A SGT-400 engine with hybrid combustion system configuration to meet a customer's specific requirements was string tested. This engine was tested with the gas turbine package driver unit and the gas compressor-driven unit to operate on and switch between three different fuels with temperature-corrected Wobbe index (TCWI) varying between 45 MJ/m3, 38 MJ/m3, and 30 MJ/m3. The alteration of fuel heating value was achieved by injection or withdrawal of N2 into or from the fuel system. The results show that the engine can maintain stable operation on and switching between these three different fuels with fast changeover rate of the heating value greater than 10% per minute without shutdown or change in load condition. High-pressure rig tests were carried out to demonstrate the capabilities of the combustion system at engine operating conditions across a wide range of ambient conditions. Variations of the fuel heating value, with Wobbe index (WI) of 30 MJ/Sm3, 33 MJ/Sm3, 35 MJ/Sm3, and 45 MJ/Sm3 (natural gas, NG) at standard conditions, were achieved by blending NG with CO2 as diluent. Emissions, combustion dynamics, fuel pressure, and flashback monitoring via measurement of burner metal temperatures, were the main parameters used to evaluate the impact of fuel flexibility on combustor performance. Test results show that NOx emissions decrease as the fuel heating value is reduced. Also note that a decreasing fuel heating value leads to a requirement to increase the fuel supply pressure. Effect of fuel heating value on combustion was investigated, and the reduction in adiabatic flame temperature and laminar flame speed was observed for lower heating value fuels. The successful development program has increased the capability of the SGT-400 standard production dry low emissions (DLE) burner configuration to operate with a range of fuels covering a WI corrected to the normal conditions from 30 MJ/N·m3 to 49 MJ/N·m3. The tests results obtained on the Siemens SGT-400 combustion system provide significant experience for industrial gas turbine burner design for fuel flexibility.

Feasibility of Utilizing a Bio-Mass Derived Fuel for Industrial Gas Turbine Applications

1995 ◽  
Author(s):  
R. G. Andrews ◽  
P. C. Patnaik ◽  
J. W. Michniewicz ◽  
L. J. Jankowski ◽  
V. I. Romanov ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Operating Conditions ◽  
Fuel Oil ◽  
Combustion System ◽  
Test Vehicle ◽  
Heating Value ◽  
Turbine Engine ◽  
Standard Operating ◽  
Industrial Gas Turbine

This paper describes a development program aimed at determining the technical feasibility of utilizing a bio-mass derived fuel in an industrial gas turbine engine. The fuel addressed is a flammable bio-fuel oil derived from wood waste through flash pyrolysis. The fuel has a heating value of approximately 18 MJ/kg, a density of 1.2 kg/l and specialized wet filtration techniques are used to minimize the particulate matter in the fuel. The turbine engine selected, as the test vehicle, is a 2.5 MW class-GT2500 engine designed and built by Mashproekt in the Ukraine. The standard operating conditions and layout of this engine provide flexibility in optimization of the combustion system to accept lower than conventional grade fuels. The characteristics of the fuel, the fuel handling system, and the considerations with respect to igniting and maintaining combustion with a fuel of this nature are discussed.

scholarly journals A Comparative Study on Fault Detection Methods for Gas Turbine Combustion Systems

Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 389
Author(s):  
Jinfu Liu ◽  
Zhenhua Long ◽  
Mingliang Bai ◽  
Linhai Zhu ◽  
Daren Yu
Keyword(s):  
Fault Detection ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Detection Methods ◽  
Distribution Model ◽  
Outlet Temperature ◽  
Combustion System ◽  
Comparison Results ◽  
Gas Turbine Combustion

As one of the core components of gas turbines, the combustion system operates in a high-temperature and high-pressure adverse environment, which makes it extremely prone to faults and catastrophic accidents. Therefore, it is necessary to monitor the combustion system to detect in a timely way whether its performance has deteriorated, to improve the safety and economy of gas turbine operation. However, the combustor outlet temperature is so high that conventional sensors cannot work in such a harsh environment for a long time. In practical application, temperature thermocouples distributed at the turbine outlet are used to monitor the exhaust gas temperature (EGT) to indirectly monitor the performance of the combustion system, but, the EGT is not only affected by faults but also influenced by many interference factors, such as ambient conditions, operating conditions, rotation and mixing of uneven hot gas, performance degradation of compressor, etc., which will reduce the sensitivity and reliability of fault detection. For this reason, many scholars have devoted themselves to the research of combustion system fault detection and proposed many excellent methods. However, few studies have compared these methods. This paper will introduce the main methods of combustion system fault detection and select current mainstream methods for analysis. And a circumferential temperature distribution model of gas turbine is established to simulate the EGT profile when a fault is coupled with interference factors, then use the simulation data to compare the detection results of selected methods. Besides, the comparison results are verified by the actual operation data of a gas turbine. Finally, through comparative research and mechanism analysis, the study points out a more suitable method for gas turbine combustion system fault detection and proposes possible development directions.

Siemens SGT-800 Industrial Gas Turbine Enhanced to 50MW: Combustor Design Modifications, Validation and Operation Experience

2013 ◽  
Author(s):  
Daniel Lörstad ◽  
Annika Lindholm ◽  
Jan Pettersson ◽  
Mats Björkman ◽  
Ingvar Hultmark
Keyword(s):  
Combustion Chamber ◽  
Gas Turbine ◽  
Cooling System ◽  
Good Condition ◽  
Combined Cycle ◽  
Combustion Stability ◽  
Combustion System ◽  
Design Work ◽  
Engine Operation ◽  
Cooling Air

Siemens Oil & Gas introduced an enhanced SGT-800 gas turbine during 2010. The new power rating is 50.5MW at a 38.3% electrical efficiency in simple cycle (ISO) and best in class combined-cycle performance of more than 55%, for improved fuel flexibility at low emissions. The updated components in the gas turbine are interchangeable from the existing 47MW rating. The increased power and improved efficiency are mainly obtained by improved compressor airfoil profiles and improved turbine aerodynamics and cooling air layout. The current paper is focused on the design modifications of the combustor parts and the combustion validation and operation experience. The serial cooling system of the annular combustion chamber is improved using aerodynamically shaped liner cooling air inlet and reduced liner rib height to minimize the pressure drop and optimize the cooling layout to improve the life due to engine operation hours. The cold parts of the combustion chamber were redesigned using cast cooling struts where the variable thickness was optimized to maximize the cycle life. Due to fewer thicker vanes of the turbine stage #1, the combustor-turbine interface is accordingly updated to maintain the life requirements due to the upstream effect of the stronger pressure gradient. Minor burner tuning is used which in combination with the previously introduced combustor passive damping results in low emissions for >50% load, which is insensitive to ambient conditions. The combustion system has shown excellent combustion stability properties, such as to rapid load changes and large flame temperature range at high loads, which leads to the possibility of single digit Dry Low Emission (DLE) NOx. The combustion system has also shown insensitivity to fuels of large content of hydrogen, different hydrocarbons, inerts and CO. Also DLE liquid operation shows low emissions for 50–100% load. The first SGT-800 with 50.5MW rating was successfully tested during the Spring 2010 and the expected performance figures were confirmed. The fleet leader has, up to January 2013, accumulated >16000 Equivalent Operation Hours (EOH) and a planned follow up inspection made after 10000 EOH by boroscope of the hot section showed that the combustor was in good condition. This paper presents some details of the design work carried out during the development of the combustor design enhancement and the combustion operation experience from the first units.

Predicting Thermoacoustic Instability in an Industrial Gas Turbine Combustor: Combining a Low Order Network Model With Flame LES

2017 ◽  
Author(s):  
Y. Xia ◽  
A. S. Morgans ◽  
W. P. Jones ◽  
J. Rogerson ◽  
G. Bulat ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Acoustic Waves ◽  
Gas Turbine Combustor ◽  
Network Modelling ◽  
Weakly Nonlinear ◽  
Thermoacoustic Instability ◽  
Reduced Chemistry ◽  
Flame Describing Function ◽  
Industrial Gas Turbine ◽  
Low Order

The thermoacoustic modes of a full scale industrial gas turbine combustor have been predicted numerically. The predictive approach combines low order network modelling of the acoustic waves in a simplified geometry, with a weakly nonlinear flame describing function, obtained from incompressible large eddy simulations of the flame region under upstream forced velocity perturbations, incorporating reduced chemistry mechanisms. Two incompressible solvers, each employing different numbers of reduced chemistry mechanism steps, are used to simulate the turbulent reacting flowfield to predict the flame describing functions. The predictions differ slightly between reduced chemistry approximations, indicating the need for more involved chemistry. These are then incorporated into a low order thermoacoustic solver to predict thermoacoustic modes. For the combustor operating at two different pressures, most thermoacoustic modes are predicted to be stable, in agreement with the experiments. The predicted modal frequencies are in good agreement with the measurements, although some mismatches in the predicted modal growth rates and hence modal stabilities are observed. Overall, these findings lend confidence in this coupled approach for real industrial gas turbine combustors.

scholarly journals The Design and Evaluation of a 14 Stage, 16:1 Pressure Ratio Compressor for an Industrial Gas Turbine

1996 ◽  
Author(s):  
Mohammad R. Saadatmand
Keyword(s):  
Experimental Data ◽  
Gas Turbine ◽  
Rotor Blade ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Suction Surface ◽  
Design Intent ◽  
Flow Through ◽  
Industrial Gas Turbine

The aerodynamic design process leading to the production configuration of a 14 stage, 16:1 pressure ratio compressor for the Taurus 70 gas turbine is described. The performance of the compressor is measured and compared to the design intent. Overall compressor performance at the design condition was found to be close to design intent. Flow profiles measured by vane mounted instrumentation are presented and discussed. The flow through the first rotor blade has been modeled at different operating conditions using the Dawes (1987) three-dimensional viscous code and the results are compared to the experimental data. The CFD prediction agreed well with the experimental data across the blade span, including the pile up of the boundary layer on the corner of the hub and the suction surface. The rotor blade was also analyzed with different grid refinement and the results were compared with the test data.

scholarly journals Mars™ SoLoNOx Combustion System CFD Modeling

1995 ◽  
Author(s):  
Matthew E. Thomas ◽  
Mark J. Ostrander ◽  
Andy D. Leonard ◽  
Mel Noble ◽  
Colin Etheridge
Keyword(s):  
Gas Turbine ◽  
System Development ◽  
Cfd Modeling ◽  
Cfd Analysis ◽  
Combustion System ◽  
Design Environment ◽  
Turbine Engine ◽  
Combustion Modeling ◽  
Premix Combustion ◽  
Industrial Gas Turbine

CFD analysis methods were successfully implemented and verified with ongoing industrial gas turbine engine lean premix combustion system development. Selected aspects of diffusion and lean premix combustion modeling, predictions, observations and validated CFD results associated with the Solar Turbines Mars™ SoLoNOx combustor are presented. CO and NOx emission formation modeling details applicable to parametric CFD analysis in an industrial design environment are discussed. This effort culminated in identifying phenomena and methods of potentially further reducing NOx and CO emissions while improving engine operability in the Mars™ SoLoNOx combustion system. A potential explanation for the abrupt rise in CO formation observed in many gas turbine lean premix combustion systems is presented.

Experimental Assessment of the Emissions Benefits of a Ceramic Gas Turbine Combustor

1996 ◽  
Author(s):  
K. O. Smith ◽  
A. Fahme
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Flow Distribution ◽  
Operating Conditions ◽  
Nox Emissions ◽  
Fuel Injector ◽  
Gas Turbine Combustor ◽  
Experimental Assessment ◽  
Industrial Gas Turbine ◽  
Combustor Liner

Three subscale, cylindrical combustors were rig tested on natural gas at typical industrial gas turbine operating conditions. The intent of the testing was to determine the effect of combustor liner cooling on NOx and CO emissions. In order of decreasing liner cooling, a metal louvre-cooled combustor, a metal effusion-cooled combustor, and a backside-cooled ceramic (CFCC) combustor were evaluated. The three combustors were tested using the same lean-premixed fuel injector. Testing showed that reduced liner cooling produced lower CO emissions as reaction quenching near the liner wall was reduced. A reduction in CO emissions allows a reoptimization of the combustor air flow distribution to yield lower NOx emissions.

Numerical and Experimental Evaluation of a Dual-Fuel Dry-Low-NOx Micromix Combustor for Industrial Gas Turbine Applications

2018 ◽  
Vol 11 (1) ◽  
Author(s):  
Harald H. W. Funke ◽  
Nils Beckmann ◽  
Jan Keinz ◽  
Sylvester Abanteriba
Keyword(s):  
Gas Turbine ◽  
Combustion Process ◽  
Experimental Studies ◽  
Research Process ◽  
Operating Conditions ◽  
Experimental Investigations ◽  
Dual Fuel ◽  
Pure Hydrogen ◽  
Ongoing Research ◽  
Industrial Gas Turbine

Abstract The dry-low-NOx (DLN) micromix combustion technology has been developed originally as a low emission alternative for industrial gas turbine combustors fueled with hydrogen. Currently, the ongoing research process targets flexible fuel operation with hydrogen and syngas fuel. The nonpremixed combustion process features jet-in-crossflow-mixing of fuel and oxidizer and combustion through multiple miniaturized flames. The miniaturization of the flames leads to a significant reduction of NOx emissions due to the very short residence time of reactants in the flame. The paper presents the results of a numerical and experimental combustor test campaign. It is conducted as part of an integration study for a dual-fuel (H2 and H2/CO 90/10 vol %) micromix (MMX) combustion chamber prototype for application under full scale, pressurized gas turbine conditions in the auxiliary power unit Honeywell Garrett GTCP 36-300. In the presented experimental studies, the integration-optimized dual-fuel MMX combustor geometry is tested at atmospheric pressure over a range of gas turbine operating conditions with hydrogen and syngas fuel. The experimental investigations are supported by numerical combustion and flow simulations. For validation, the results of experimental exhaust gas analyses are applied. Despite the significantly differing fuel characteristics between pure hydrogen and hydrogen-rich syngas, the evaluated dual-fuel MMX prototype shows a significant low NOx performance and high combustion efficiency. The combustor features an increased energy density that benefits manufacturing complexity and costs.

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