scholarly journals Rapid Liquid Fuel Mixing for Lean-Burning Combustors: Low-Power Performance

2000 ◽  
Author(s):  
May Y. Leong ◽  
Craig S. Smugeresky ◽  
Vincent G. McDonell ◽  
G. Scott Samuelsen
Keyword(s):  
Low Power ◽  
Gas Turbine ◽  
Liquid Fuel ◽  
Direct Injection ◽  
Fuel Injector ◽  
Power Performance ◽  
Lean Burn ◽  
Engine Operation ◽  
Turbine Engine ◽  
Lean Direct Injection

Designers of advanced gas turbine combustors are considering lean direct injection strategies to achieve low NOx emission levels. In the present study, the performance of a multipoint radial airblast fuel injector (“Lean Burn Injector—LBI”) is explored for various conditions that target low-power gas turbine engine operation. Reacting tests were conducted in a model can combustor at 4 atm and 6.6 atm, and at a dome air preheat temperature of 533 K, using Jet-A as the liquid fuel. Emissions measurements were made at equivalence ratios between 0.37 and 0.65. The pressure drop across the airblast injector holes was maintained at 3% and 7–8%. The results indicate that the LBI performance for the conditions considered is not sufficiently predicted by existing emissions correlations. In addition, NOx performance is impacted by atomizing air flows, suggesting that droplet size is critical even at the expense of penetration to the wall opposite the injector. The results provide a baseline from which to optimize the performance of the LBI for low-power operation.

scholarly journals Rapid Liquid Fuel Mixing for Lean-Burning Combustors: Low-Power Performance

2001 ◽  
Vol 123 (3) ◽  
pp. 574-579 ◽  
Author(s):  
M. Y. Leong ◽  
C. S. Smugeresky ◽  
V. G. McDonell ◽  
G. S. Samuelsen
Keyword(s):  
Low Power ◽  
Gas Turbine ◽  
Liquid Fuel ◽  
Direct Injection ◽  
Fuel Injector ◽  
Power Performance ◽  
Lean Burn ◽  
Engine Operation ◽  
Turbine Engine ◽  
Lean Direct Injection

Designers of advanced gas turbine combustors are considering lean direct injection strategies to achieve low NOx emission levels. In the present study, the performance of a multipoint radial airblast fuel injector Lean Burn injector (LBI) is explored for various conditions that target low-power gas turbine engine operation. Reacting tests were conducted in a model can combustor at 4 and 6.6 atm, and at a dome air preheat temperature of 533 K, using Jet-A as the liquid fuel. Emissions measurements were made at equivalence ratios between 0.37 and 0.65. The pressure drop across the airblast injector holes was maintained at 3 and 7–8 percent. The results indicate that the LBI performance for the conditions considered is not sufficiently predicted by existing emissions correlations. In addition, NOx performance is impacted by atomizing air flows, suggesting that droplet size is critical even at the expense of penetration to the wall opposite the injector. The results provide a baseline from which to optimize the performance of the LBI for low-power operation.

The Effect of Liquid-Fuel Preparation on Gas Turbine Emissions

2006 ◽  
Author(s):  
Sosuke Nakamura ◽  
Vince McDonell ◽  
Scott Samuelsen
Keyword(s):  
Gas Turbine ◽  
Liquid Fuel ◽  
Cylindrical Tube ◽  
Spray Angle ◽  
Preparation Process ◽  
Fuel Injector ◽  
Secondary Importance ◽  
Turbine Engine ◽  
Performance And Emissions ◽  
Air Mixing

The emissions of liquid-fuel fired gas turbine engines are strongly affected by the fuel preparation process that includes atomization, evaporation and mixing. In the present paper, the effects of fuel atomization and evaporation on emissions from an industrial gas turbine engine were investigated. In the engine studied, the fuel injector consists of a co-axial plain jet airblast atomizer and a premixer, which consists of a cylindrical tube with four mixing holes and swirler slits. The goal of this device is to establish a fully vaporized, homogeneous fuel/air mixture for introduction into the combustion chamber and the reaction zone. In the present study, experiments were conducted at atmospheric pressure and room temperature as well as at actual engine conditions (0.34MPa, 740K) both with and without the premixer. Measurements included visualization, droplet size and velocity. By conducting tests with and without the premixing section, the effect of the mixing holes and swirler slit design on atomization and evaporation was isolated. The results were also compared with engine data and the relationship between premixer performance and emissions was evaluated. By comparing the results of tests over a range of pressures, the viability of two scaling methods was evaluated with the conclusion that spray angle correlates with fuel to atomizing air momentum ratio. For the injector studied, however, the conditions resulting in superior atomization and vaporization did not translate into superior emissions performance. This suggests that, while atomization and the evaporation of the fuel are important in the fuel preparation process, they are of secondary importance to the fuel/air mixing prior to, and in the early stages of the reaction, in governing emissions.

The Effect of Liquid-Fuel Preparation on Gas Turbine Emissions

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Sosuke Nakamura ◽  
Vince McDonell ◽  
Scott Samuelsen
Keyword(s):  
Gas Turbine ◽  
Liquid Fuel ◽  
Cylindrical Tube ◽  
Spray Angle ◽  
Preparation Process ◽  
Fuel Injector ◽  
Secondary Importance ◽  
Turbine Engine ◽  
Performance And Emissions ◽  
Air Mixing

The emissions of liquid-fuel fired gas turbine engines are strongly affected by the fuel preparation process that includes atomization, evaporation, and mixing. In the present paper, the effects of fuel atomization and evaporation on emissions from an industrial gas turbine engine were investigated. In the engine studied, the fuel injector consists of a coaxial plain jet airblast atomizer and a premixer which consists of a cylindrical tube with four mixing holes and swirler slits. The goal of this device is to establish a fully vaporized, homogeneous fuel/air mixture for introduction into the combustion chamber and the reaction zone. In the present study, experiments were conducted at atmospheric pressure and room temperature as well as at actual engine conditions (0.34MPa, 740K) both with and without the premixer. Measurements included visualization, droplet size, and velocity. By conducting tests with and without the premixing section, the effect of the mixing holes and swirler slit design on atomization and evaporation was isolated. The results were also compared with engine data and the relationship between premixer performance and emissions was evaluated. By comparing the results of tests over a range of pressures, the viability of two scaling methods was evaluated with the conclusion that spray angle correlates with fuel to atomizing air momentum ratio. For the injector studied, however, the conditions resulting in superior atomization and vaporization did not translate into superior emissions performance. This suggests that, while atomization and the evaporation of the fuel are important in the fuel preparation process, they are of secondary importance to the fuel/air mixing prior to, and in the early stages of the reaction in, governing emissions.

Combustion Dynamics Behavior in a Single-Element Lean Direct Injection (LDI) Gas Turbine Combustor

2014 ◽  
Author(s):  
Cheng Huang ◽  
Rohan Gejji ◽  
William Anderson ◽  
Changjin Yoon ◽  
Venkateswaran Sankaran
Keyword(s):  
Gas Turbine ◽  
Direct Injection ◽  
Single Element ◽  
Gas Turbine Combustor ◽  
Combustion Dynamics ◽  
Lean Direct Injection

scholarly journals Characterization of a Novel Porous Injector for Multi-Lean Direct Injection (M-LDI) Combustor

2017 ◽  
Author(s):  
Jianing Li ◽  
Umesh Bhayaraju ◽  
San-Mou Jeng
Keyword(s):  
Air Temperature ◽  
Mass Fraction ◽  
Direct Injection ◽  
Flame Temperature ◽  
Gaseous Fuel ◽  
Nox Emissions ◽  
Fuel Injector ◽  
Porous Tube ◽  
Lean Direct Injection ◽  
Air Mixing

A generic novel injector was designed for multi-Lean Direct Injection (M-LDI) combustors. One of the drawbacks of the conventional pressure swirl and prefilming type airblast atomizers is the difficulty of obtaining a uniform symmetric spray under all operating conditions. Micro-channels are needed inside the injector for uniformly distributing the fuel. The problem of non-uniformity is magnified in smaller sized injectors. The non-uniform liquid sheet causes local fuel rich/lean zones leading to higher NOx emissions. To overcome these problems, a novel fuel injector was designed to improve the fuel delivery to the injector by using a porous stainless steel material with 30 μm porosity. The porous tube also acts as a prefilming surface. Liquid and gaseous fuels can be injected through the injector. In the present study, gaseous fuel was injected to investigate injector fuel-air mixing performance. The gaseous fuel was injected through a porous tube between two radial-radial swirling air streams to facilitate fuel-air mixing. The advantage of this injector is that it increases the contact surface area between the fuel-air at the fuel injection point. The increased contact area enhances fuel-air mixing. Fuel-air mixing and combustion studies were carried out for both gaseous and liquid fuel. Flame visualization, and emissions measurements were carried out inside the exit of the combustor. The measurements were carried out at atmospheric conditions under fuel lean conditions. Natural gas was used as a fuel in these experiments. Fuel-air mixing studies were carried out at different equivalence ratios with and without confinement. The mass fraction distributions were measured at different downstream locations from the injector exit. Flame characterization was carried out by chemiluminescence at different equivalence ratios and inlet air temperatures. Symmetry of the flame, flame length and heat release distribution were analyzed from the flame images. The effects of inlet air temperature and combustion flame temperature on emissions was studied. Emissions were corrected to 15% O2 concentration. NOx emissions increase with inlet air temperature and flame temperature. Effect of flame temperature on NOx concentration is more significant than effect of inlet air temperature. Fuel-air mixing profile was used to obtain mass fraction Probability Density Function (pdf). The pdfs were used for simulations in Chemkin Pro. The measured emissions concentrations at the exit of the injector was compared with simulations. In Chemkin model, a network model with several PSRs (perfectly stirred reactor) were utilized, followed by a mixer and a PFR (plug flow reactor). The comparison between the simulations and the experimental results was investigated.

Determination of Thermoacoustic Response in a Demonstrator Gas Turbine Engine

2000 ◽  
Author(s):  
C. A. Arana ◽  
B. Sekar ◽  
M. A. Mawid
Keyword(s):  
Experimental Investigation ◽  
Gas Turbine ◽  
Analytical Model ◽  
Pressure Fluctuations ◽  
Gas Turbine Engine ◽  
Area Ratio ◽  
Fuel Injector ◽  
Acoustic Response ◽  
Turbine Engine ◽  
Discharge Area

This paper describes an analytical and experimental investigation to obtain the thermoacoustic response of a demonstrator gas turbine engine combustor. The combustor acoustic response for two different fuel injector design configurations was measured. It was found that the combustor maximum peak to peak pressure fluctuations were 0.6 psi to 2 psi for configuration A and B respectively. Based on the measured acoustic response, another experimental investigation was conducted to identify the design features in configuration B that caused the increase in the acoustic response. The data showed that by changing the fuel injector swirler’s vane to inner passage discharge area ratio, the engine acoustic response could be lowered to an acceptable level. A simplified analytical model based on the lumped-parameter approach was then developed to investigate the effect of geometrical changes upon the engine response. The analytical model predicted the fuel injector/swirlers acoustic response as a function of the swirlers inner passage discharge area ratio and frequency. The predictions were consistent with the experimental observations, in particular, it was predicted that as the area ratio was increased, the system reactance was decreased and as a result the system changed from a damping to an amplifying system.

scholarly journals Enabling the potential of hybrid electric propulsion through lean-burn-combustion turbofans

2021 ◽  
Vol 5 ◽  
pp. 164-176
Author(s):  
Stavros Vouros ◽  
Mavroudis Kavvalos ◽  
Smruti Sahoo ◽  
Konstantinos Kyprianidis
Keyword(s):  
Electric Propulsion ◽  
Direct Injection ◽  
Operating Cost ◽  
Pollutant Emissions ◽  
Civil Aviation ◽  
Lean Burn ◽  
Lean Direct Injection ◽  
Direct Operating Cost ◽  
Hybrid Electric ◽  
The Impact

Hybrid-electric propulsion has emerged as a promising technology to mitigate the adverse environmental impact of civil aviation. Boosting conventional gas turbines with electric power improves mission performance and operability. In this work the impact of electrification on pollutant emissions and direct operating cost of geared turbofan configurations is evaluated for an 150-passenger aircraft. A baseline two-and-a-half-shaft geared turbofan, representative of year 2035 entry-into-service technology, is employed. Parallel hybridization is implemented through coupling a battery-powered electric motor to the engine low-speed shaft. A multi-disciplinary design space exploration framework is employed comprising modelling methods for multi-point engine design, aircraft sizing, performance and pollutant emissions, mission and economic analysis. A probabilistic approach is developed considering uncertainties in the evaluation of direct operating cost. Sensitivities to electrical power system technology levels, as well as fuel price and emissions taxation are quantified at different time-frames. The benefits of lean direct injection are explored along short-, medium-, and long-range missions, demonstrating 32% NO<italic><sub>x</sub></italic> savings compared to traditional rich-burn, quick-mix, lean-burn technologies in short-range operations. The impact of electrification on the enhancement of lean direct injection benefits is investigated. For hybrid-electric powerplants, the take-off-to-cruise turbine entry temperature ratio is 2.5% lower than the baseline, extending the corresponding NO<italic><sub>x</sub></italic> reductions to the level of 46% in short-range missions. This work sheds light on the environmental and economic potential and limitations of a hybrid-electric propulsion concept towards a greener and sustainable civil aviation.

Modeling of Cyclic Life for Compressor Rotor of Gas Turbine Engine Taking Into Account Production Deviations

2020 ◽  
Author(s):  
Alexandr N. Arkhipov ◽  
Yury A. Ravikovich ◽  
Anton A. Matushkin ◽  
Dmitry P. Kholobtsev
Keyword(s):  
Gas Turbine ◽  
Low Cycle Fatigue ◽  
Probabilistic Modeling ◽  
Gas Turbine Engine ◽  
Critical Zone ◽  
Design Stage ◽  
Cyclic Life ◽  
Engine Operation ◽  
Turbine Engine ◽  
Compressor Rotor

Abstract The regional aircraft with a turbofan gas turbine engine, created in Russia, is successfully operated in the world market. Further increase of the life and reduction of the cost of the life cycle are necessary to ensure the competitive advantages of the engine. One of the units limiting the engine life is the compressor rotor. The cyclic life of the rotor depends on many factors: the stress-strain state in critical zones, the life of the material under low-cycle loading, the regime of engine operation, production deviations (within tolerances), etc. In order to verify the influence of geometry deviations, the calculations of the model with nominal dimensions and the model with the most unfavorable geometric dimensions (worst cases) have been carried out. The obtained influence coefficients for geometric and weight tolerances are then used for probabilistic modeling of stresses in the critical zone. Rotor speed and gas loads on the blades for different flight missions and engine wear are determined from the corresponding aerodynamic calculations taking into account the actual flight cycles (takeoff, reduction, reverse) and are also used for stress recalculations. The subsequent calculation of the rotor cyclic life and the resource assessment is carried out taking into account the spread of the material low-cycle fatigue by probabilistic modeling of the rotor geometry and weight loads. A preliminary assessment of the coefficients of tolerances influence on stress in the critical zone can be used to select the optimal (in terms of life) tolerances at the design stage. Taking into account the actual geometric and weight parameters can allow estimating the stress and expected life of each manufactured rotor.

Review of the von Karman Institute Compression Tube Facility for Turbine Research

2013 ◽  
Author(s):  
G. Paniagua ◽  
C. H. Sieverding ◽  
T. Arts
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Measurement Techniques ◽  
Gas Turbine Engine ◽  
Modern Technology ◽  
Forced Response ◽  
Engine Operation ◽  
Turbine Engine ◽  
Von Karman ◽  
Von Kármán

Advances in turbine-based engine efficiency and reliability are achieved through better knowledge of the mechanical interaction with the flow. The life-limiting component of a modern gas turbine engine is the high-pressure (HP) turbine stage due to the arduous environment. For the same reason, real gas turbine engine operation prevents fundamental research. Various types of experimental approaches have been developed to study the flow and in particular the heat transfer, cooling, materials, aero-elastic issues and forced response in turbines. Over the last 30 years short duration facilities have dominated the research in the study of turbine heat transfer and cooling. Two decades after the development of the von Karman Institute compression tube facility (built in the 90s), one could reconsider the design choices in view of the modern technology in compression, heating, control and electronics. The present paper provides first the history of the development and then how the wind tunnel is operated. Additionally the paper disseminates the experience and best practices in specifically designed measurement techniques to both experimentalists and experts in data processing. The final section overviews the turbine research capabilities, providing details on the required upgrades to the test section.

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