Turbulence Structures of Leading Edge Film Cooling Jets

Author(s):  
Sabine Ardey ◽  
Stefan Wolff ◽  
Leonhard Fottner

For a better understanding of the turbulence structures attached to film cooling jets, mean flow velocities and turbulent fluctuations were measured by means of 3D hot wire anemometry in the injection zone of a linear, large scale, high pressure turbine cascade with leading edge film cooling. Near the stagnation point, the blades are equipped with one row of film cooling holes each on the suction and pressure side. Two basically different coolant jet situations are compared: On the suction side the jet features the ordinary kidney vortex. On the pressure side, the jet separates completely from the blade surface since it is located above a large recirculation zone created by a locally adverse pressure gradient and a flow separation near the pressure side injection. The measured Reynolds stresses were analyzed with regard to turbulence production and diffusion. The Bousinesque Hypothesis was tested and could not be confirmed. It was found that the turbulence is highly anisotropic. In addition to the brief description of the experimental set up and the acquired data, given in this paper, the complete information are published as a test case (Ardey and Fottner, 1998) that is directly accessible via internet at: http://www.unibw-muenchen.de/campus/LRT12/welcome.html

Author(s):  
Yi Lu ◽  
Yinyi Hong ◽  
Zhirong Lin ◽  
Xin Yuan

Detailed film cooling effectiveness distributions were experimentally obtained on a turbine vane platform within a linear cascade. Testing was done in a large scale five-vane cascade with low freestream Renolds number condition 634,000 based on the axial chord length and the exit velocity. The detailed film-cooling effectiveness distributions on the platform were obtained using pressure sensitive paint technique. Two film-cooling hole configurations, cylindrical and fan-shaped, were used to cool the vane surface with two rows on pressure side, two rows on suction side and three rows on leading edge. For cylindrical holes, the blowing ratio of the coolant through the discrete cooling holes on pressure side and suction side ranged from 0.3 to 1.5 (based on the inlet mainstream velocity) while the blowing ratio ranging from 0.15 to 1.5 on leading edge; for fan-shaped holes, the four blowing ratios were 0.5, 1.0, 1.5 and 2.0. Results showed that average film-cooling effectiveness decreased with increasing blowing rate for the cylindrical holes, while the fan-shaped passage showed increased film-cooling effectiveness with increasing blowing ratio, indicating the fan-shaped cooling holes helped to improve film-cooling effectiveness by reducing overall jet liftoff. Fan-shaped holes improved average film-cooling effectiveness by 93.2%, 287.6% and 489.6% on pressure side, −4.1%, 27.9% and 78.2% on suction side over cylindrical holes at the blowing ratio of 0.5, 1.0 and 1.5 respectively. Numerical results were used to analyze the details of the flow and heat transfer on the cooling area with two turbulence models. Results demonstrated that tendency of the film cooling effectiveness distribution of numerical calculation and experimental measurement was generally consistent at different blowing ratio.


Author(s):  
Stefan Wolff ◽  
Leonhard Fottner ◽  
Sabine Ardey

In order to close the gap in knowledge concerning the influence of periodic unsteady inflow conditions on the mixing process of film cooling jets, time resolved flow velocities and turbulent fluctuations in the injection zone of a linear large scale high pressure turbine cascade with leading edge film cooling were measured by means of the 3D hot-wire anemometry. The periodic impinging wakes are generated by a wake generator consisting of moving bars upstream of the cascade inlet plane. Near the stagnation point the blades are equipped with one row of film cooling holes on the suction side and one row on the pressure side. Mach number and Reynolds number are set to values typically found in modern gas turbines. At a density ratio of unity the blowing ratio is set to M = 0.7 and the Strouhal number is set to Sr = 0.31. The general flow structures which were determined by the steady state measurements — i.e. normal jet in cross flow behavior with the kidney shape vortex on the suction side and a second counter rotating pair of vortices underneath the kidney vortex on the pressure side — have been detected by the unsteady measurements as well. The large recirculation zone behind the pressure side injection hole, caused by the strong adverse pressure gradient and the lift off of the coolant jet, is not suppressed by the passing wakes but rather reinforced promoting potential hot spots in this area. The suction side coolant jet has almost disappeared when the wake leaves the suction side region. It undergoes a recovery process until the next wake hits again on the suction side.


Author(s):  
Sabine Ardey ◽  
Leonhard Fottner

To increase the understanding of the aerodynamic processes dominating the flow field of turbine bladings with leading edge film cooling, isothermal investigations were carried out on a large scale high pressure turbine cascade. Near the stagnation point the blades are equipped with one row of film cooling holes on the suction side and one on the pressure side. Blowing ratio, turbulence intensity, Mach number, and Reynolds number are set to values typically found in modern gas turbines. Experimental data of the cascade flow were obtained by pneumatic probes and static pressure tappings. The flow field was visualized by Schlieren and oil flow techniques. For detailed investigations near the blowing holes the Laser Transit Velocimetry and the three dimensional Hot Wire Anemometry were used. The flow field measurements in the near hole region of the suction side show the typical kidney shaped vortex pair. A local suction peak on the pressure side causes a large recirculation area behind the holes on the pressure side and induces separation bubbles in between the pressure side holes. This leads to the generation of two pairs of vortices: The kidney-vortex is located on top of a second vortex pair and a trough flow that fills up the deficit of the recirculation. Thus the film cooling air is detached from the pressure side surface. In addition to the mean flow vectors Reynolds stress components are a good means to judge the propagation of the jet. In spite of the complex flow pattern occurring on each single jet, the surveyed loss-increase due to the leading edge blowing can be predicted by the mixing layer model.


Author(s):  
Joshua B. Anderson ◽  
James R. Winka ◽  
David G. Bogard ◽  
Michael E. Crawford

The leading edge of a turbine vane is subject to some of the highest temperature loading within an engine, and an accurate understanding of leading edge film coolant behavior is essential for modern engine design. Although there have been many investigations of the adiabatic effectiveness for showerhead film cooling of a vane leading edge region, there have been no previous studies in which individual rows of the showerhead were tested with the explicit intent of validating superposition models. For the current investigation, a series of adiabatic effectiveness experiments were performed with a five-row and three-row showerhead. The experiments were repeated separately with each individual row of holes active. This allowed evaluation of superposition methods on both the suction side of the vane, which was moderately convex, and the pressure side of the vane, which was mildly concave. Superposition was found to accurately predict performance on the suction side of the vane at lower momentum flux ratios, but not at higher momentum flux ratios. On the pressure side of the vane the superposition predictions were consistently lower than measured values, with significant errors occurring at the higher momentum flux ratios. Reasons for the under-prediction by superposition analysis are presented.


2011 ◽  
Vol 383-390 ◽  
pp. 5553-5560
Author(s):  
Shao Hua Li ◽  
Hong Wei Qu ◽  
Mei Li Wang ◽  
Ting Ting Guo

The gas turbine blade was studied on the condition that the mainstream velocity was 10m/s and the Renolds number based on the chord length of the blade was 160000.The Hot-film anemometer was used to measure the two-dimension speed distribution along the downstream of the film cooling holes on the suction side and the pressure side. The conclusions are as follows: When the blowing ratio of the suction side and the pressure side increasing, the the mainstream and the jet injection mixing center raising. Entrainment flow occurs at the position where the blade surface with great curvature gradient, simultaneously the mixing flow has a wicked adhere to the wall. The velocity gradient of the u direction that on the suction side increase obviously, also the level of the wall adherence is better than the pressure side. With the x/d increasing, the velocity u that on the pressure side gradually become irregularly, also the secondary flow emerged near the wall region where the curvature is great. The blowing ratio on the suction side has a little influence on velocity v than that on the pressure side.


Author(s):  
Hossein Nadali Najafabadi ◽  
Matts Karlsson ◽  
Mats Kinell ◽  
Esa Utriainen

Improving film cooling performance of turbine vanes and blades is often achieved through application of multiple arrays of cooling holes on the suction side, the showerhead region and the pressure side. This study investigates the pressure side cooling under the influence of single and multiple rows of cooling in the presence of a showerhead from a heat transfer coefficient augmentation perspective. Experiments are conducted on a prototype turbine vane working at engine representative conditions. Transient IR thermography is used to measure time-resolved surface temperature and the semi-infinite method is utilized to calculate the heat transfer coefficient on a low conductive material. Investigations are performed for cylindrical and fan-shaped holes covering blowing ratio 0.6 and 1.8 at density ratio of about unity. The freestream turbulence is approximately 5% close to the leading edge. The resulting heat transfer coefficient enhancement, the ratio of HTC with to that without film cooling, from different case scenarios have been compared to showerhead cooling only. Findings of the study highlight the importance of showerhead cooling to be used with additional row of cooling on the pressure side in order to reduce heat transfer coefficient enhancement. In addition, it is shown that extra rows of cooling will not significantly influence heat transfer augmentation, regardless of the cooling hole shape.


2014 ◽  
Vol 521 ◽  
pp. 104-107
Author(s):  
Ling Zhang ◽  
Quan Heng Jin ◽  
Da Fei Guo

The Realizable k-ε turbulence model was performed to investigate the film cooling effectiveness with different blowing ratio 1,1.5,2 and different density ratio 1,1.5,2.The results show that, cooling effectiveness increases with the augment of blowing ratio. On the pressure side, cooling effectiveness increases with the augment of density ratio. On the suction side, with higher density ratio the leading edge cooling increases, the middle section reduces, and the trailing edge cooling effectiveness increases first decreases.


Author(s):  
W. F. Colban ◽  
K. A. Thole ◽  
G. Zess

Improved durability of gas turbine engines is an objective for both military and commercial aeroengines as well as for power generation engines. One region susceptible to degradation in an engine is the junction between the combustor and first vane given that the main gas path temperatures at this location are the highest. The platform at this junction is quite complex in that secondary flow effects, such as the leading edge vortex, are dominant. Past computational studies have shown that the total pressure profile exiting the combustor dictates the development of the secondary flows that are formed. This study examines the effect of varying the combustor liner film-cooling and junction slot flows on the adiabatic wall temperatures measured on the platform of the first vane. The experiments were performed using large-scale models of a combustor and nozzle guide vane in a wind tunnel facility. The results show that varying the coolant injection from the upstream combustor liner leads to differing total pressure profiles entering the turbine vane passage. Endwall adiabatic effectiveness measurements indicate that the coolant does not exit the upstream combustor slot uniformly but instead accumulates along the suction side of the vane and endwall. Increasing the liner cooling continued to reduce endwall temperatures, which was not found to be true with increasing the film-cooling from the liner.


2011 ◽  
Vol 383-390 ◽  
pp. 3963-3968
Author(s):  
Shao Hua Li ◽  
Li Mei Du ◽  
Wen Hua Dong ◽  
Ling Zhang

In this paper, a numerical simulation was performed to investigate heat transferring characteristics on the leading edge of a blade with three rows of holes of film-cooling using Realizable k- model. Three rows of holes were located on the suction side leading edge stagnation line and the pressure surface. The difference of the cooling efficiency and the heat transfer of the three rows of holes on the suction side and pressure side were analyzed; the heat transfer and film cooling effectiveness distribution in the region of leading edge are expounded under different momentum rations.The results show that under the same condition, the cooling effectiveness on the pressure side is more obvious than the suction side, but the heat transfer is better on the suction side than the pressure side. The stronger momentum rations are more effective cooling than the heat transfer system.


Author(s):  
Cong Liu ◽  
Hui-ren Zhu ◽  
Zhong-yi Fu ◽  
Run-hong Xu

This paper experimentally investigates the film cooling performance of a leading edge with three rows of film holes on an enlarged turbine blade in a linear cascade. The effects of blowing ratio, inlet Reynolds number, isentropic exit Mach number and off-design incidence angle (i<0°) are considered. Experiments were conducted in a short-duration transonic wind tunnel which can model realistic engine aerodynamic conditions and adjust inlet Reynolds number and exit Mach number independently. The surface film cooling measurements were made at the midspan of the blade using thermocouples based on transient heat transfer measurement method. The changing of blowing ratio from 1.7 to 3.3 leads to film cooling effectiveness increasing on both pressure side and suction side. The Mach number or Reynolds number has no effect on the film cooling effectiveness on pressure side nearly, while increasing these two factors has opposite effect on film cooling performance on suction side. The increasing Mach number decreases the film cooling effectiveness at the rear region mainly, while at higher Reynolds number condition, the whole suction surface has significantly higher film cooling effectiveness because of the increasing cooling air mass flow rate. When changing the incidence angle from −15° to 0°, the film cooling effectiveness of pressure side decreases, and it presents the opposite trend on suction side. At off-design incidence of −15° and −10°, there is a low peak following the leading edge on the pressure side caused by the separation bubble, but it disappears with the incidence and blowing ratio increased.


Sign in / Sign up

Export Citation Format

Share Document