Numerical Simulation of the 3D Viscous Flow in the Exhaust Casing of a Low-Pressure Steam Turbine

Author(s):  
X. Xu ◽  
S. Kang ◽  
Ch. Hirsch

Numerical results of the 3D viscous flow in a downward exhaust casing of a low-pressure steam turbine, obtained with the 3D Navier-Stokes solver Fine/TURBO, is presented. Comprehensive comparisons of the computational results with the available experimental data, such as velocity, static and total pressure coefficients, are given. A good agreement with the experimental data is obtained. The computational results reveal a complex vortex system, including a passage vortex, a secondary vortex, an endwall vortex and a separation vortex, within the casing model. It is found that of all the vortices, most portion of energy losses within the casing is contributed from the passage vortex.

Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Stefano Cecchi ◽  
Federico Dacca`

A three-dimensional, multistage, Navier-Stokes solver is applied to the numerical investigation of a four stage low-pressure steam turbine. The thermodynamic behavior of the wet steam is reproduced by adopting a real-gas model, based on the use of gas property tables. Geometrical features and flow-path details consistent with the actual turbine geometry, such as cavity purge flows, shroud leakage flows and partspan snubbers, are accounted for, and their impact on the turbine performance is discussed. These details are included in the analysis using simple models, which prevent a considerable growth of the computational cost and make the overall procedure attractive as a design tool for industrial purposes. Shroud leakage flows are modeled by means of suitable endwall boundary conditions, based on coupled sources and sinks, while body forces are applied to simulate the presence of the damping wires on the blades. In this work a detailed description of these models is provided, and the results of computations are compared with experimental measurements.


2021 ◽  
Vol 1096 (1) ◽  
pp. 012097
Author(s):  
A M Kongkong ◽  
H Setiawan ◽  
J Miftahul ◽  
A R Laksana ◽  
I Djunaedi ◽  
...  

Author(s):  
B. Elie ◽  
G. Reliquet ◽  
P.-E. Guillerm ◽  
O. Thilleul ◽  
P. Ferrant ◽  
...  

This paper compares numerical and experimental results in the study of the resonance phenomenon which appears between two side-by-side fixed barges for different sea-states. Simulations were performed using SWENSE (Spectral Wave Explicit Navier-Stokes Equations) approach and results are compared with experimental data on two fixed barges with different headings and bilges. Numerical results, obtained using the SWENSE approach, are able to predict both the frequency and the magnitude of the RAO functions.


Author(s):  
Dickson Munyoki ◽  
Markus Schatz ◽  
Damian M. Vogt

The performance of the axial-radial diffuser downstream of the last low-pressure steam turbine stages and the losses occurring subsequently within the exhaust hood directly influences the overall efficiency of a steam power plant. It is estimated that an improvement of the pressure recovery in the diffuser and exhaust hood by 10% translates into 1% of last stage efficiency [11]. While the design of axial-radial diffusers has been the object of quite many studies, the flow phenomena occurring within the exhaust hood have not received much attention in recent years. However, major losses occur due to dissipation within vortices and inability of the hood to properly diffuse the flow. Flow turning from radial to downward flow towards the condenser, especially at the upper part of the hood is essentially the main cause for this. This paper presents a detailed analysis of the losses within the exhaust hood flow for two operating conditions based on numerical results. In order to identify the underlying mechanisms and the locations where dissipation mainly occurs, an approach was followed, whereby the diffuser inflow is divided into different sectors and pressure recovery, dissipation and finally residual kinetic energy of the flow originating from these sectors is calculated at different locations within the hood. Based on this method, the flow from the topmost sectors at the diffuser inlet is found to cause the highest dissipation for both investigated cases. Upon hitting the exhaust hood walls, the flow on the upper part of the diffuser is deflected, forming complex vortices which are stretching into the condenser and interacting with flow originating from other sectors, thereby causing further swirling and generating additional losses. The detailed study of the flow behavior in the exhaust hood and the associated dissipation presents an opportunity for future investigations of efficient geometrical features to be introduced within the hood to improve the flow and hence the overall pressure recovery coefficient.


Author(s):  
Kevin Cremanns ◽  
Dirk Roos ◽  
Arne Graßmann

In order to meet the requirements of rising energy demand, one goal in the design process of modern steam turbines is to achieve high efficiencies. A major gain in efficiency is expected from the optimization of the last stage and the subsequent diffuser of a low pressure turbine (LP). The aim of such optimization is to minimize the losses due to separations or inefficient blade or diffuser design. In the usual design process, as is state of the art in the industry, the last stage of the LP and the diffuser is designed and optimized sequentially. The potential physical coupling effects are not considered. Therefore the aim of this paper is to perform both a sequential and coupled optimization of a low pressure steam turbine followed by an axial radial diffuser and subsequently to compare results. In addition to the flow simulation, mechanical and modal analysis is also carried out in order to satisfy the constraints regarding the natural frequencies and stresses. This permits the use of a meta-model, which allows very time efficient three dimensional (3D) calculations to account for all flow field effects.


Author(s):  
B. R. Haller ◽  
R. G. Unsworth ◽  
P. T. Walters ◽  
M. J. Lord

Sign in / Sign up

Export Citation Format

Share Document