3-D Design of Turbine Airfoils

1985 ◽  
Author(s):  
J. Hourmouziadis ◽  
N. Hübner
Keyword(s):  
Secondary Flow ◽  
Design Process ◽  
Experimental Results ◽  
Control Reaction ◽  
Flow Effects ◽  
High Level ◽  
Turbine Airfoils ◽  
End Wall ◽  
Design Techniques

With modern turbines operating at a high level of efficiency, sophisticated design techniques are needed for further improvements. With the aid of computers 3-D aspect like end wall contouring and airfoil stacking can be integrated into the design process. The possibilities presented by the latter to control reaction, loading and secondary flow effects are analyzed and compared with experimental results. The implications for the resulting airfoil geometry are shown and limitations are discussed.

End-Wall Film Cooling Through Fan-Shaped Holes With Different Area Ratios

2006 ◽  
Vol 129 (2) ◽  
pp. 212-220 ◽  
Author(s):  
Giovanna Barigozzi ◽  
Giuseppe Franchini ◽  
Antonio Perdichizzi
Keyword(s):  
Secondary Flow ◽  
Mass Flow ◽  
Film Cooling ◽  
Three Dimensional ◽  
Wide Band ◽  
Lateral Spreading ◽  
Area Ratio ◽  
Adiabatic Effectiveness ◽  
Flow Effects ◽  
End Wall

The present paper reports on the aerothermal performance of a nozzle vane cascade, with film-cooled end walls. The coolant is injected through four rows of cylindrical holes with conical expanded exits. Two end-wall geometries with different area ratios have been compared. Tests have been carried out at low speed (M=0.2), with coolant to mainstream mass flow ratio varied in the range 0.5–2.5%. Secondary flow assessment has been performed through three-dimensional (3D) aerodynamic measurements, by means of a miniaturized five-hole probe. Adiabatic effectiveness distributions have been determined by using the wide-band thermochromic liquid crystals technique. For both configurations and for all the blowing conditions, the coolant share among the four rows has been determined. The aerothermal performances of the cooled vane have been analyzed on the basis of secondary flow effects and laterally averaged effectiveness distributions; this analysis was carried out for different coolant mass flow ratios. It was found that the smaller area ratio provides better results in terms of 3D losses and secondary flow effects; the reason is that the higher momentum of the coolant flow is going to better reduce the secondary flow development. The increase of the fan-shaped hole area ratio gives rise to a better coolant lateral spreading, but appreciable improvements of the adiabatic effectiveness were detected only in some regions and for large injection rates.

Effects of Vortex Generator Application on the Performance of a Compressor Cascade

2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Alexander Hergt ◽  
Robert Meyer ◽  
Karl Engel
Keyword(s):  
Secondary Flow ◽  
Cross Flow ◽  
Vortex Generator ◽  
Vortex Generators ◽  
Test Facility ◽  
Compressor Cascade ◽  
Corner Separation ◽  
Design Point ◽  
Flow Effects ◽  
End Wall

The performance of a compressor cascade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as the corner separation between the wall and the vane. An extensive experimental study of vortex generator application in a highly loaded compressor cascade was performed in order to control these effects and enhance the aerodynamic performance. The results of the study will be used in future projects as a basis for parameterization in the design and optimization process for compressors in order to develop novel nonaxisymmetric endwalls as well as for blade modifications. The study includes the investigation of two vortex generator types with different geometrical forms and their application on several positions in the compressor cascade. The investigation includes a detailed description of the secondary flow effects in the compressor cascade, which is based on numerical and experimental results. This gives the basis for a specific approach of influencing the cascade flow by means of vortex generators. Depending on the vortex generator type and position, there is an impact on the end wall cross flow, the development of the horse shoe vortex at the leading edge of the vane, and the extent of the corner separation achieved by improved mixing within the boundary layer. The experiments were carried out on a compressor cascade at a high-speed test facility at DLR in Berlin at minimum loss (design point) and off-design of the cascade at Reynolds numbers up to Re = 0.6 × 106 (based on 40-mm chord) and Mach numbers up to M = 0.7. At the cascade design point, the total pressure losses could be reduced by up to 9% with the vortex generator configuration, whereas the static pressure rise was nearly unaffected. Furthermore, the cascade deflection could be influenced considerably by vortex generators and also an enhancement of the cascade stall range could be achieved. All these results will be presented and discussed with respect to secondary flow mechanisms. Finally, the general application of vortex generators in axial compressors will be discussed.

Effects of Vortex Generator Application on the Performance of a Compressor Cascade

2010 ◽  
Author(s):  
Alexander Hergt ◽  
Robert Meyer ◽  
Karl Engel
Keyword(s):  
Secondary Flow ◽  
Cross Flow ◽  
Vortex Generator ◽  
Vortex Generators ◽  
Test Facility ◽  
Compressor Cascade ◽  
Corner Separation ◽  
Design Point ◽  
Flow Effects ◽  
End Wall

The performance of a compressor cascade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as the corner separation between the wall and the vane. An extensive experimental study of vortex generator application in a highly loaded compressor cascade was performed, in order to control these effects and enhance the aerodynamic performance. The results of the study will be used in future projects as a basis for parameterization in the design and optimization process for compressors in order to develop novel non-axisymmetric endwall as well as for blade modifications. The study includes the investigation of two vortex generator types, with different geometrical forms and their application on several positions in the compressor cascade. The investigation includes a detailed description of the secondary flow effects in the compressor cascade which is based on numerical and experimental results. This gives the basis for a specific approach of influencing the cascade flow by means of vortex generators. Depending on the vortex generator type and position, there is an impact on the end wall cross flow, the development of the horse shoe vortex at the leading edge of the vane and the extent of the corner separation achieved by improved mixing within the boundary layer. The experiments were carried out on a compressor cascade at a high-speed test facility at the DLR in Berlin at minimum loss (design point) and off-design of the cascade at Reynolds numbers up to Re = 0.6 × 106 (based on 40 mm chord) and Mach numbers up to M = 0.7. The cascade consisted of five vanes and their profiles represent the cut near hub of the stator vanes of the single stage axial compressor of the Technical University of Darmstadt. At the cascade design point the total pressure losses could be reduced by up to 9 percent with vortex generator configuration whereas the static pressure rise was nearly unaffected. Furthermore, the cascade deflection could be influenced considerably by vortex generators and also an enhancement of the cascade stall range could be achieved. All these results will be presented and discussed with respect to secondary flow mechanisms.

Viscous-Flow 2D-Analysis Including Secondary Flow Effects

2000 ◽  
Author(s):  
Reinhard Mönig ◽  
Frank Mildner ◽  
Ralf Röper
Keyword(s):  
Secondary Flow ◽  
Boundary Layers ◽  
Gas Turbines ◽  
Axial Flow ◽  
Tip Clearance ◽  
New Method ◽  
Navier Stokes ◽  
Flow Effects ◽  
End Wall ◽  
Axial Flow Compressors

During the last few decades extremely powerful Quasi-3D codes and fully 3D Navier-Stokes solvers have been developed and successfully utilized in the design process and optimization of multistage axial-flow compressors. However, most of these methods proved to be difficult in handling and extremely time consuming. Due to these disadvantages, the primary stage design and stage matching as well as the off-design analysis is nowadays still based on fast 2D methods incorporating loss-, deviation- and end wall modeling. Only the detailed 3D optimization is normally performed by means of advanced 3D methods. In this paper a fast and efficient 2D calculation method is presented, which already in the initial design phase of multistage axial flow compressors considers the influence of hub leakage flows, tip clearance effects and other end wall flow phenomena. The method is generally based on the fundamental approach by Howard and Gallimore (1992). In order to allow a more accurate prediction of skewed and non-developed boundary layers in turbomachines an improved theoretical approach was implemented. Particularly the splitting of the boundary layers into an axial and tangential component proved to be necessary in order to account for the change between rotating and stationary end walls. Additionally, a new approach is used for the prediction of the viscous end wall zones including hub leakage effects and strongly skewed boundary layers. As a result, empirical correlations for secondary flow effects are no longer required. The results of the improved method are compared with conventional 2D-results including 3D loss- and deviation-models, with, experimental data of a 3-stage research compressor of the Institute for Jet Propulsion and Turbomachinery of the Technical University of Aachen and with 3D Navier-Stokes solutions of the V84.3A compressor and of a multi-stage Siemens research compressor. The results obtained using the new method show a remarkable improvement in comparison with conventional 2D-methods. Due to the high quality and the extremely short computation time the new method allows an overall viscous design of multistage compressors for heavy duty gas turbines and aeroengine applications.

Viscous-Flow Two-Dimensional Analysis Including Secondary Flow Effects

2000 ◽  
Vol 123 (3) ◽  
pp. 558-567 ◽  
Author(s):  
Reinhard Mo¨nig ◽  
Frank Mildner ◽  
Ralf Ro¨per
Keyword(s):  
Secondary Flow ◽  
Boundary Layers ◽  
Gas Turbines ◽  
Axial Flow ◽  
Tip Clearance ◽  
New Method ◽  
Navier Stokes ◽  
Flow Effects ◽  
End Wall ◽  
Axial Flow Compressors

During the last few decades extremely powerful Quasi-three-dimensional (3D) codes and fully 3D Navier-Stokes solvers have been developed and successfully utilized in the design process and optimization of multistage axial-flow compressors. However, most of these methods proved to be difficult in handling and extremely time consuming. Due to these disadvantages, the primary stage design and stage matching as well as the off-design analysis is nowadays still based on fast 2D methods incorporating loss-, deviation- and end wall modeling. Only the detailed 3D optimization is normally performed by means of advanced 3D methods. In this paper a fast and efficient 2D calculation method is presented, which already in the initial design phase of multistage axial flow compressors, considers the influence of hub leakage flows, tip clearance effects, and other end wall flow phenomena. The method is generally based on the fundamental approach by Howard and Gallimore (1992). In order to allow a more accurate prediction of skewed and nondeveloped boundary layers in turbomachines, an improved theoretical approach was implemented. Particularly the splitting of the boundary layers into an axial and tangential component proved to be necessary in order to account for the change between rotating and stationary end walls. Additionally, a new approach is used for the prediction of the viscous end wall zones including hub leakage effects and strongly skewed boundary layers. As a result, empirical correlations for secondary flow effects are no longer required. The results of the improved method are compared with conventional 2D results including 3D loss- and deviation-models, with experimental data of a three-stage research compressor of the Institute for Jet Propulsion and Turbomachinery of the Technical University of Aachen and with 3D Navier-Stokes solutions of the V84.3A compressor and of a multistage Siemens research compressor. The results obtained using the new method show a remarkable improvement in comparison with conventional 2D methods. Due to the high quality and the extremely short computation time, the new method allows an overall viscous design of multistage compressors for heavy duty gas turbines and aeroengine applications.

scholarly journals Multi-Sensor Fusion for Aerial Robots in Industrial GNSS-Denied Environments

2021 ◽  
Vol 11 (9) ◽  
pp. 3921
Author(s):  
Paloma Carrasco ◽  
Francisco Cuesta ◽  
Rafael Caballero ◽  
Francisco J. Perez-Grau ◽  
Antidio Viguria
Keyword(s):  
Sensor Fusion ◽  
Computational Efficiency ◽  
Probabilistic Approach ◽  
Laser Scanner ◽  
Industrial Applications ◽  
Experimental Results ◽  
Added Value ◽  
Aerial Robots ◽  
3D Localization ◽  
High Level

The use of unmanned aerial robots has increased exponentially in recent years, and the relevance of industrial applications in environments with degraded satellite signals is rising. This article presents a solution for the 3D localization of aerial robots in such environments. In order to truly use these versatile platforms for added-value cases in these scenarios, a high level of reliability is required. Hence, the proposed solution is based on a probabilistic approach that makes use of a 3D laser scanner, radio sensors, a previously built map of the environment and input odometry, to obtain pose estimations that are computed onboard the aerial platform. Experimental results show the feasibility of the approach in terms of accuracy, robustness and computational efficiency.

Numerical Investigation on the Effect of Vortex Generator on Axial Compressor Performance

2014 ◽  
Author(s):  
Ruchika Agarwal ◽  
Anand Dhamarla ◽  
Sridharan R. Narayanan ◽  
Shraman N. Goswami ◽  
Balamurugan Srinivasan
Keyword(s):  
Cross Flow ◽  
Axial Compressor ◽  
Vortex Generator ◽  
Side Surface ◽  
Suction Side ◽  
Test Case ◽  
Stall Margin ◽  
Layer Flow ◽  
Flow Effects ◽  
End Wall

The performance of the compressor blade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as corner flow separation between the wall and the blade. The present work is focused on the studying the effects of Vortex Generator (VG) on NASA Rotor 37 test case using Computational Fluid Dynamics (CFD). VG helps in controlling the inception of the stall by generating vortices and energizes the low momentum boundary layer flow which enhances the rotor performance. Three design configuration namely, Counter-rotating, Co-rotating and Plow configuration VG are selected based on the improved aerodynamic performance discussed in reference [1]. These VG are located at 90% span and 42% chord on suction side surface of the blade. Among the three configurations, the first configuration has greater impact on the end wall cross flow and flow deflection which resulted in enhanced numerical stall margin of 5.4% from baseline. The reasons for this numerical stall margin improvement are discussed in detail.

Impact of Secondary Flow on the Accuracy of Simplified Design Methods for Steam Turbine Stages

2012 ◽  
Author(s):  
Jan Schumann ◽  
Ulrich Harbecke ◽  
Daniel Sahnen ◽  
Thomas Polklas ◽  
Peter Jeschke ◽  
...  
Keyword(s):  
Secondary Flow ◽  
Steam Turbine ◽  
Design Process ◽  
Design Method ◽  
Computing Time ◽  
Leading Edge ◽  
Design Methods ◽  
Preliminary Design ◽  
Line Design ◽  
Radial Equilibrium

The subject of the presented paper is the validation of a design method for HP and IP steam turbine stages. Common design processes have been operating with simplified design methods in order to quickly obtain feasible stage designs. Therefore, inaccuracies due to assumptions in the underlying methods have to be accepted. The focus of this work is to quantify the inaccuracy of a simplified design method compared to 3D Computational Fluid Dynamics (CFD) simulations. Short computing time is very convenient in preliminary design; therefore, common design methods work with a large degree of simplification. The origin of the presented analysis is a mean line design process, dealing with repeating stage conditions. Two features of the preliminary design are the stage efficiency, based on loss correlations, and the mechanical strength, obtained by using the beam theory. Due to these simplifications, only a few input parameters are necessary to define the primal stage geometry and hence, the optimal design can easily be found. In addition, by using an implemented law to take the radial equilibrium into account, the appropriate twist of the blading can be defined. However, in comparison to the real radial distribution of flow angles, this method implies inaccuracies, especially in regions of secondary flow. In these regions, twisted blades, developed by using the simplified radial equilibrium, will be exposed to a three-dimensional flow, which is not considered in the design process. The analyzed design cases show that discrepancies at the hub and shroud section do exist, but have minor effects. Even the shroud section, with its thinner leading-edge, is not vulnerable to these unanticipated flow angles.

Surface Roughness Impact on Secondary Flow and Losses in a Turbine Exhaust Casing

2018 ◽  
Author(s):  
Isak Jonsson ◽  
Valery Chernoray ◽  
Borja Rojo
Keyword(s):  
Surface Roughness ◽  
Secondary Flow ◽  
Suction Side ◽  
Pressure Probe ◽  
Time Resolved ◽  
Pressure Distributions ◽  
Turbulence Decay ◽  
Inlet Swirl ◽  
High Level ◽  
The Impact

This paper experimentally addresses the impact of surface roughness on losses and secondary flow in a Turbine Rear Structure (TRS). Experiments were performed in the Chalmers LPT-OGV facility, at an engine representative Reynolds number with a realistic shrouded rotating low-pressure turbine (LPT). Outlet Guide Vanes (OGV) were manufactured to achieve three different surface roughnesses tested at two Reynolds numbers, Re = 235000 and Re = 465000. The experiments were performed at on-design inlet swirl conditions. The inlet and outlet flow of the TRS were measured in 2D planes with a 5-hole probe and 7-hole probe accordingly. The static pressure distributions on the OGVs were measured and boundary layer studies were performed at the OGV midspan on the suction side with a time-resolved total pressure probe. Turbulence decay was measured within the TRS with a single hot-wire. The results showed a surprisingly significant increase in the losses for the high level of surface roughness (25–30 Ra) of the OGVs and Re = 465000. The increased losses were primary revealed as a result of the flow separation on the OGV suction side near the hub. The loss increase was seen but was less substantial for the intermediate roughness case (4–8 Ra). Experimental results presented in this work provide support for the further development of more advanced TRS and data for the validation of new CFD prediction methods for TRS.

Predictions of Endwall Losses and Secondary Flows in Axial Flow Turbine Cascades

1987 ◽  
Vol 109 (2) ◽  
pp. 229-236 ◽  
Author(s):  
O. P. Sharma ◽  
T. L. Butler
Keyword(s):  
Flow Visualization ◽  
Secondary Flow ◽  
Axial Flow ◽  
Secondary Flows ◽  
Integral Boundary ◽  
Realistic Interpretation ◽  
Proposed Model ◽  
Flow Theories ◽  
Semi Empirical ◽  
End Wall

This paper describes the development of a semi-empirical model for estimating end-wall losses. The model has been developed from improved understanding of complex endwall secondary flows, acquired through review of flow visualization and pressure loss data for axial flow turbomachine cascades. The flow visualization data together with detailed measurements of viscous flow development through cascades have permitted more realistic interpretation of the classical secondary flow theories for axial turbomachine cascades. The re-interpreted secondary flow theories together with integral boundary layer concepts are used to formulate a calculation procedure for predicting losses due to the endwall secondary flows. The proposed model is evaluated against data from published literature and improved agreement between the data and predictions is demonstrated.

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