scholarly journals The Effect of Blade Tip Geometry on the Tip Leakage Flow in Axial Turbine Cascades

1991 ◽  
Author(s):  
F. J. G. Heyes ◽  
H. P. Hodson ◽  
G. M. Dailey
Keyword(s):  
Discharge Coefficient ◽  
Suction Side ◽  
Generation Process ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Blade Tip ◽  
Overall Performance ◽  
Turbine Cascades ◽  
Made In ◽  
Blade Tip Geometry

The phenomenon of tip leakage has been studied in two linear cascades of turbine blades.The investigation includes an examination of the performance of the cascades with a variety of tip geometries. The effects of using plain tips, suction side squealers and pressure side squealers are reported. Traverses of the exit flow field were made in order to determine the overall performance. A method of calculating the tip discharge coefficients for squealer geometries is put forward. In linking the tip discharge coefficient and cascade losses a procedure for predicting the relative performance of tip geometries is developed. The model is used to examine the results obtained using the different tip treatments and to highlight the important aspects of the loss generation process.

The Effect of Blade Tip Geometry on the Tip Leakage Flow in Axial Turbine Cascades

1992 ◽  
Vol 114 (3) ◽  
pp. 643-651 ◽  
Author(s):  
F. J. G. Heyes ◽  
H. P. Hodson ◽  
G. M. Dailey
Keyword(s):  
Turbine Blades ◽  
Suction Side ◽  
Generation Process ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Blade Tip ◽  
Overall Performance ◽  
Turbine Cascades ◽  
Made In ◽  
Blade Tip Geometry

The phenomenon of tip leakage has been studied in two linear cascades of turbine blades. The investigation includes an examination of the performance of the cascades with a variety of tip geometries. The effects of using plain tips, suction side squealers, and pressure side squealers are reported. Traverses of the exit flow field were made in order to determine the overall performance. A method of calculating the tip discharge coefficients for squealer geometries is put forward. In linking the tip discharge coefficient and cascade losses, a procedure for predicting the relative performance of tip geometries is developed. The model is used to examine the results obtained using the different tip treatments and to highlight the important aspects of the loss generation process.

scholarly journals Effects of Tip Clearance and Casing Recess on Heat Transfer and Stage Efficiency in Axial Turbines

1998 ◽  
Author(s):  
A. A. Ameri ◽  
E. Steinthorsson ◽  
David L. Rigby
Keyword(s):  
Heat Transfer ◽  
Suction Side ◽  
Tip Clearance ◽  
Flow Conditions ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Blade Tip ◽  
Axial Turbines ◽  
Gap Height ◽  
Stage Efficiency

Calculations were performed to assess the effect of the tip leakage flow on the rate of heat transfer to blade, blade tip and casing. The effect on exit angle and efficiency was also examined. Passage geometries with and without casing recess were considered. The geometry and the flow conditions of the GE-E3 first stage turbine, which represents a modern gas turbine blade were used for the analysis. Clearance heights of 0%, 1%, 1.5% and 3% of the passage height were considered. For the two largest clearance heights considered, different recess depths were studied. There was an increase in the thermal load on all the heat transfer surfaces considered due to enlargement of the clearance gap. Introduction of recessed casing resulted in a drop in the rate of heat transfer on the pressure side but the picture on the suction side was found to be more complex for the smaller tip clearance height considered. For the larger tip clearance height the effect of casing recess was an orderly reduction in the suction side heat transfer as the casing recess height was increased. There was a marked reduction of heat load and peak values on the blade tip upon introduction of casing recess, however only a small reduction was observed on the casing itself. It was reconfirmed that there is a linear relationship between the efficiency and the tip gap height. It was also observed that the recess casing has a small effect on the efficiency but can have a moderating effect on the flow underturning at smaller tip clearances.

Effects of Tip Clearance on Unsteady Flow Characteristics in an Axial Turbine Stage

2009 ◽  
Author(s):  
Hao Sun ◽  
Jun Li ◽  
Zhenping Feng
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Rotor Blade ◽  
Suction Side ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Turbine Stage ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Blade Tip

The clearance between the rotor blade tip and casing wall in turbomachinery passages induces leakage flow loss and thus degrades aerodynamic performance of the machine. The flow field in turbomachinery is significantly influenced by the rotor blade tip clearance size. To investigate the effects of tip clearance size on the rotor-stator interaction, the turbine stage profile from Matsunuma’s experimental tests was adopted, and the unsteady flow fields with two tip clearance sizes of 0.67% and 2.00% of blade span was numerical simulated based on Harmonic method using NUMECA software. By comparing with the domain scaling method, the accuracy of the harmonic method was verified. The interaction mechanism between the stator wake and the leakage flow was investigated. It is found that the recirculation induced by the stator wake is separated by a significant “interaction line” from the flow field close to the suction side in the clearance region. The trend of the pressure fluctuation is contrary on both sides of the line. When the stator wakes pass by the suction side, the pressure field fluctuates and the intensity of the tip leakage flow varies. With the clearance size increasing, the “interaction line” is more far away from the suction side and the intensity of tip leakage flow also fluctuates more strongly.

Effect of Endwall Motion on Blade Tip Heat Transfer

2003 ◽  
Vol 125 (2) ◽  
pp. 267-273 ◽  
Author(s):  
V. Srinivasan ◽  
R. J. Goldstein
Keyword(s):  
Mass Transfer ◽  
Suction Side ◽  
Tip Clearance ◽  
Pressure Gradients ◽  
Tip Leakage Flow ◽  
Blade Loading ◽  
Linear Cascade ◽  
Tip Leakage ◽  
Blade Tip ◽  
Wind Tunnel Data

Local mass transfer measurements were conducted on the tip of a turbine blade in a five-blade linear cascade with a blade-centered configuration. The tip clearance levels ranged from 0.6 to 6.9% of blade chord. The effect of relative motion between the casing and the blade tip was simulated using a moving endwall made of neoprene mounted on the top of the wind tunnel. Data were obtained for a single Reynolds number of 2.7×105 based on cascade exit velocity and blade chord. Pressure measurements indicate that the effect of endwall motion on blade loading at a clearance of 0.6% of blade chord is to reduce the pressure gradients driving the tip leakage flow. With the introduction of endwall motion, there is a reduction of about 9% in mass transfer levels at a clearance of 0.6% of chord. This is presumably due to the tip leakage vortex coming closer to the suction side of the blade and ‘blocking the flow,’ leading to reduced tip gap velocities and hence lower mass transfer.

Numerical Investigation of Tip Clearance Flow in an Axial Compressor Cascade

2014 ◽  
Vol 599-601 ◽  
pp. 368-371
Author(s):  
Zhi Hui Xu ◽  
He Bin Lv ◽  
Ru Bin Zhao
Keyword(s):  
Computational Simulation ◽  
Suction Side ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Clearance Flow ◽  
Blade Tip

Using blade tip winglet to control the tip leakage flow has been concerned in the field of turbomachinery. Computational simulation was conducted to investigate the phenomenological features of tip clearance flow. The simulation results show that suction-side winglet can reduce leakage flow intensity. The tip winglet can also decrease tip leakage mass flow and weaken tip leakage flow mixing with the mainstream and therefore reduce the total pressure loss at the blade tip.

Axisymmetric Tip Gap Profiling in a Shroudless Axial Turbine

2020 ◽  
Author(s):  
M. Abda ◽  
M. G. Rose
Keyword(s):  
Mass Flow ◽  
Separation Bubble ◽  
Suction Side ◽  
Entropy Generation Rate ◽  
Tip Leakage Flow ◽  
Axial Turbine ◽  
Tip Leakage ◽  
Blade Tip ◽  
Design Value ◽  
Tip Mass

Abstract The inevitable gap between the rotor tips and the casing promotes flow leakage driven by the pressure difference between the pressure side and suction side of the blade. Axisymmetric tip gap profiling was applied at the blade tip and the casing endwall to reduce the tip leakage maintaining the same gap clearance. The investigation was held on a shroudless single stage axial turbine designed in ETH Zurich University named LISA D. The numerical calculation showed that axisymmetric tip gap profiling reduced the tip leakage flow and improved the efficiency by 0.65% and 0.1% respectively. However, the stage mass flow increased and as a result so did the rotor capacity. When the stage mass flow was reduced to the design value to maintain the design capacity, the effect of the axisymmetric tip gap profiling further improved, due to a reduction in the entropy generation rate of the tip leakage and passage vortices. The tip mass flow reduced by 2.39% and the efficiency improved significantly by 0.6%. It was observed that the tip profiling increased the size of the separation bubble in the PS/tip junction, which increased blockage effect in the gap. Hence, reduced the leaking flow to the SS, which results in weaker tip leakage vortex and its associated losses.

Rotor-Tip Leakage: Part I—Basic Methodology

1982 ◽  
Vol 104 (1) ◽  
pp. 154-161 ◽  
Author(s):  
T. C. Booth ◽  
P. R. Dodge ◽  
H. K. Hepworth
Keyword(s):  
Discharge Coefficient ◽  
Tangential Velocity ◽  
Turbine Rotor ◽  
Normal Velocity ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Leakage Flows ◽  
Component Identification ◽  
Blade Tip ◽  
Tip Leakage Flows

Blade tip losses represent a major efficiency penalty in a turbine rotor. These losses are presently controlled by maintaining close tolerances on tip clearances. This two-part paper outlines a new methodology for predicting and minimizing tip leakage flows. Part I of the paper describes a series of experiments and analyses which indicated a predominantly inviscid nature of tip leakage flow. The experiments were conducted on a series of three water flow rigs in which leakage quantities were measured over simulated blade tips. As a result of the experiments, a simple tip-leakage model is proposed that treats the normal velocity component in terms of discharge coefficient and conserves the tangential velocity (momentum) component. Identification of tip leakage controlled by a normal discharge coefficient suggests an optimum tip-treatment configuration may be designed through discharge testing of candidate configurations. A preliminary design optimization was conducted on the simple discharge rigs, and the results were evaluated on the water table cascade rig and on a turbine stage.

Effects of Tip Clearance and Casing Recess on Heat Transfer and Stage Efficency in Axial Turbines

1999 ◽  
Vol 121 (4) ◽  
pp. 683-693 ◽  
Author(s):  
A. A. Ameri ◽  
E. Steinthorsson ◽  
D. L. Rigby
Keyword(s):  
Heat Transfer ◽  
Suction Side ◽  
Tip Clearance ◽  
Flow Conditions ◽  
Tip Leakage Flow ◽  
Small Reduction ◽  
Tip Leakage ◽  
Blade Tip ◽  
Axial Turbines ◽  
Gap Height

Calculations were performed to assess the effect of the tip leakage flow on the rate of heat transfer to blade, blade tip, and casing. The effect on exit angle and efficiency was also examined. Passage geometries with and without casing recess were considered. The geometry and the flow conditions of the GE-E3 first-stage turbine, which represents a modern gas turbine blade, were used for the analysis. Clearance heights of 0, 1, 1.5, and 3 percent of the passage height were considered. For the two largest clearance heights considered, different recess depths were studied. There was an increase in the thermal load on all the heat transfer surfaces considered due to enlargement of the clearance gap. Introduction of recessed casing resulted in a drop in the rate of heat transfer on the pressure side, but the picture on the suction side was found to be more complex for the smaller tip clearance height considered. For the larger tip clearance height, the effect of casing recess was an orderly reduction in the suction side heat transfer as the casing recess height was increased. There was a marked reduction of heat load and peak values on the blade tip upon introduction of casing recess; however, only a small reduction was observed on the casing itself. It was reconfirmed that there is a linear relationship between the efficiency and the tip gap height. It was also observed that the recess casing has a small effect on the efficiency but can have a moderating effect on the flow underturning at smaller tip clearances.

scholarly journals Flow behaviors in a Kaplan turbine runner with different tip clearances

2021 ◽  
Vol 13 (5) ◽  
pp. 168781402110158
Author(s):  
Yue Ma ◽  
Bing Qian ◽  
Zhiguo Feng ◽  
Xuan Wang ◽  
Guangtai Shi ◽  
...  
Keyword(s):  
Flow Separation ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Stress Transfer ◽  
Suction Side ◽  
Tip Clearance ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Kaplan Turbine ◽  
Blade Tip

Tip clearance between the runner blade tip and shroud in a Kaplan turbine is inevitable, and the tip leakage flow (TLF) and tip leakage vortex (TLV) induced by the tip clearance have a considerable effect on the flow behaviors. To reveal the effect of the tip clearance on the flow characteristics, based on the Reynolds time-averaged Navier-Stokes (N-S) equation and the shear stress transfer (SST) k-ω turbulence model, the three-dimensional turbulence flow in a Kaplan turbine is simulated using ANSYS CFX. Meanwhile, the flow laws in the tip clearance are emphatically analyzed and summarized. Results show with the increase of the tip clearance, the negative pressure region in the blade suction side (SS) middle, the SS near the blade tip and the blade tip becomes more and more obvious. In the meantime, the flow behaviors on the blade pressure side (PS) are relatively stable, and the flow separation on the SS near blade tip merges. The larger the tip clearance is, the more obvious the flow separation phenomenon displays. In addition, the TLV is a spatial three-dimensional spiral structure formed by the entrainment effect of the TLF and main flow, and as the tip clearance increases, the TLV becomes more obvious.

Influence of tip clearance and cavity depth on heat transfer in a cutback squealer tip

2020 ◽  
pp. 095441002096469
Author(s):  
Weijie Wang ◽  
Shaopeng Lu ◽  
Hongmei Jiang ◽  
Qiusheng Deng ◽  
Jinfang Teng ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Suction Side ◽  
High Heat ◽  
Tip Clearance ◽  
Tip Leakage Flow ◽  
Trailing Edge ◽  
Cavity Depth ◽  
High Heat Transfer ◽  
Blade Tip ◽  
High Heat Transfer Coefficient

Numerical simulations are conducted to present the aerothermal performance of a turbine blade tip with cutback squealer rim. Two different tip clearance heights (0.5%, 1.0% of the blade span) and three different cavity depths (2.0%, 3.0%, and 6.0% of the blade span) are investigated. The results show that a high heat transfer coefficient (HTC) strip on the cavity floor appears near the suction side. It extends with the increase of tip clearance height and moves towards the suction side with the increase of cavity depth. The cutback region near the trailing edge has a high HTC value due to the flush of over-tip leakage flow. High HTC region shrinks to the trailing edge with the increase of cavity depth since there is more accumulated flow in the cavity for larger cavity depth. For small tip clearance cases, high HTC distribution appears on the pressure side rim. However, high HTC distribution is observed on suction side rim for large tip clearance height. This is mainly caused by the flow separation and reattachment on the squealer rims.

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